Microwave sintering construct 3D NiFeAl micro/nano porous bulk electrode for effective oxygen evolution reaction

Abstract

The development of oxygen evolution reaction (OER) electrocatalysts is an important strategy to produce hydrogen energy by water splitting. Based on the Kirkendall effect and the capillary action of Al melting, this paper introduced a proper amount of Al into NiFe, and the 3D porous bulk high-efficiency OER electrodes were successfully prepared by microwave sintering. The 3D porous structure can provide abundant active sites for OER. The porous channel accelerates the penetration of O2 and electrolyte, shortens the diffusion path of reagents and products, and reduces the charge transfer resistance. It is worth noting that the NiFeAl porous bulk electrode shows excellent OER performance. The overpotentials are 205 mV and 251 mV at the current density of 10 mA cm−2 and 100 mA cm−2, respectively, and the Tafel slope is as low as 39.3 mV dec−1. Due to the existence of Al in the electrode and continuous etching and reconstruction in 1 M KOH solution, the stability test of the electrode lasts for more than 80 h, and the stability rate is even as high as 99.6%. In this work, a new view is put forward in developing an efficient and stable OER electrocatalysts for the preparation of transition metals.