Silica Research Articles

Flux-bound TIG welding on UNS S32760 super duplex stainless steel using activating fluxes

In this article, the effect of activating flux powders viz., Silicon Dioxide (SiO2), Chromic Oxide (Cr2O3), Titanium Dioxide (TiO2) and Vanadium Pentoxide (V2O5) on Flux-Bound TIG (FB-TIG) welding of UNS S32760 Super Duplex Stainless Steel (SDSS) is investigated. Also, conventional TIG welding is done for a comparative study with the FB-TIG welds. The macrographs of the welds are obtained to analyze the depth, width and aspect ratio. The depths obtained with all the fluxes are found to be superior relative to the conventional TIG welds. The highest penetration of 6 mm is obtained for V2O5 welds. Then the microstructure and composition of the welds are analyzed using Optical Microscopy and Area-Mapping analysis. The authors observed the presence of three forms of austenite viz., Grain Boundary Austenite, Intragranular Austenite and Widmanstatten Austenite in the weldment zones. The micro-hardness profiles of the welds are also analyzed, and the profiles obtained with all the FB-TIG welds are found to be relatively smoother without any abrupt variations. Through this investigation, it is delineated that FB-TIG welding can increase the overall productivity in the welding of SDSS, as the penetration obtained is up to thrice relative to the conventional TIG welding.

A Review of Wide Bandgap Semiconductors: Insights into SiC, IGZO, and Their Defect Characteristics.

Although the irreplaceable position of silicon (Si) semiconductor materials in the field of information has become a consensus, new materials continue to be sought to expand the application range of semiconductor devices. Among them, research on wide bandgap semiconductors has already achieved preliminary success, and the relevant achievements have been applied in the fields of energy conversion, display, and storage. However, similar to the history of Si, the immature material grown and device manufacturing processes at the current stage seriously hinder the popularization of wide bandgap semiconductor-based applications, and one of the crucial issues behind this is the defect problem. Here, we take amorphous indium gallium zinc oxide (a-IGZO) and 4H silicon carbide (4H-SiC) as two representatives to discuss physical/mechanical properties, electrical performance, and stability from the perspective of defects. Relevant experimental and theoretical works on defect formation, evolution, and annihilation are summarized, and the impacts on carrier transport behaviors are highlighted. State-of-the-art applications using the two materials are also briefly reviewed. This review aims to assist researchers in elucidating the complex impacts of defects on electrical behaviors of wide bandgap semiconductors, enabling them to make judgments on potential defect issues that may arise in their own processes. It aims to contribute to the effort of using various post-treatment methods to control defect behaviors and achieve the desired material and device performance.

Thermodynamic Justification for the Effectiveness of the Oxidation—Soda Conversion of Ilmenite Concentrates

This article presents the results of a thermodynamic analysis of the oxidation soda conversion reactions of minerals in ilmenite concentrates in the temperature range of 373–2273 K. The thermodynamic parameters of pseudorutile, pseudobrukite, and the new minerals, zhikinite and spessartine, were calculated for the first time. It has been established that the most important criterion relating to the stability of titanium minerals and related elements, as well as the reaction properties of the structural oxides of metals and silicon, is their degree of oxidation. Oxides of silicon (IV) and manganese have the best reactivity in solid-phase oxidizing alkaline environments (VI). Modeling this process scientifically substantiates the mechanism involved in the destruction of minerals in ilmenite concentrates in the low-temperature region in the presence of atmospheric oxygen and sodium oxide of soda ash, which are decomposed through the absorption of heat and the evaporation of moisture during the dehydration of hydrated minerals of iron and manganese and the dehydration of the soda–ilmenite batch. Tests conducted during pilot metallurgical production at the Institute of Metallurgy and Enrichment (PMP of JSC) confirmed the feasibility of processing high-chromium and siliceous rutile leucoxene ilmenite concentrates, which are unsuitable for traditional pyro- and hydro-metallurgical enrichment methods, through single-stage oxidation soda roasting, followed by the leaching of easily soluble sodium salts of iron and associated impurities with water and a dilute hydrochloric acid solution. The proposed energy-saving method ensures the production of high-purity (>98%) synthetic rutile while eliminating the formation of strong deposits on the lining of roasting units.

Comparative Assessment of Cellular Responses to Microscale Silica Morphologies in Human Gastrointestinal Cells: Insights for Occupational Health

Silicon dioxide (SiO2), commonly known as silica, is a naturally occurring mineral extracted from the Earth’s crust. It is widely used in commercial products such as food, medicine, and dental ceramics. There are few studies on the health effects of pyrogenic and colloidal silica after ingestion. No research has compared the impact of microscale morphologies on mitochondrial activity in colon cells after acute exposure. The results show that crystalline and amorphous silica had a concentration-independent effect on cells, with an initial increase in mitochondrial activity followed by a decrease. Vitreous silica did not affect cells. Diatomaceous earth and pyrogenic silica had a concentration-dependent response, causing a reduction in mitochondrial activity as concentration increased. Diatomaceous earth triggered the highest cellular response, with mitochondrial activity ranging from 78.84% ± 12.34 at the highest concentration (1000 ppm) to 62.54% ± 17.43 at the lowest concentration (0.01 ppm) and an average H2O2 concentration of 1.48 ± 0.15 RLUs. This research advances our understanding of silica’s impact on human gastrointestinal cells, highlighting the need for ongoing exploration. These findings can improve risk mitigation strategies in silica-exposed environments.

Characterization of Some Local Clay Minerals and Fabrication into Ceramic Floor-Tiles

Clay minerals deposits, which include, kaolin, ball-clay, fireclay and zircon, were investigated and used in fabrication of ceramic floor tiles. X-ray diffractometer (XRD-6100, Japan), was used to examine the various compositions and structures of the clay samples. 2000 grams of 0.005 mm grain size of each sample were homogeneously mixed into dough, compressed in metallic mould of 12 mm × 36 mm dimension, and allowed to dry for about 5 hours. Kiln draught oven, at 1200°C was set for glazing and firing of the moulded tiles, to ensure glossy appearance, smoothness and improved strength. XRD test showed higher content of alumina (Al<sub>2</sub>O<sub>3</sub>) and Silicon (iv) oxide (SiO<sub>2</sub>) in all the clay samples. The percentage composition of Critobalite, Diphosphorus trioxide (P<sub>2</sub>O<sub>3</sub>), Potassium Oxide (K<sub>2</sub>O) and Sodium Oxide (Na<sub>2</sub>O), were reasons for their excellent workability, improved mechanical and rheological properties of ceramics floor-tiles. Water absorption, chemical resistance, shrinkage properties of the different ceramic tiles were compare to some commercial products. This investigation had shown that locally available clay minerals could be fully integrated into ceramic industries to reduce cost of ceramic importation and create job opportunities for youths.

Quercetin attenuates SiO2-induced ZBP-1-mediated PANoptosis in mouse neuronal cells via the ROS/TLR4/NF-κB pathway

With the increasing development of the society, silicon dioxide (SiO2) has been used in various fields, such as agriculture, food industry, etc., and its residues can pose a potential health threat to organisms. Quercetin (Que) is a potent free radical scavenger commonly found in plants. C57BL/6 mice were chosen to established a mouse model of SiO2 exposure and Que antagonism to investigate the mechanism of action of Que in rescuing the toxic damage of SiO2 on mouse cerebellum tissue. The results showed that cytoplasmic vacuolization, and inflammatory cell infiltration caused by SiO2 were alleviated by the addition of Que. and reduced oxidative stress in mouse cerebellum, alleviated the activation of TLR4 pathway induced by SiO2, and substantially reduced the occurrence of ZBP-1-mediated PANoptosis induced by SiO2 exposure in mouse cerebellum. In NS20Y cells, the oxidative stress activator (Elesclomol) and inhibitor N-acetyl cysteine (NAC), and the NF-κB activator 2 (NA2) were added. Elesclomol and NAC confirm the involvement of ROS in regulating the TLR4/NF-κB pathway, the TLR4/NF-κB pathway regulated ZBP-1-mediated PANoptosis in cerebellum and NS20Y cells induced by SiO2 exposure. In conclusion, the present experimental data suggest that Que mitigates the onset of ZBP-1-mediated PANoptosis in neuronal cells induced by SiO2 through the ROS/TLR4/NF-κB pathway. The present experimental findings help to understand the detoxification effect of Que in more tissues and provide an important reference for the rescue of organisms in long-term SiO2 environment.

Characteristics of Fast-Growing Wood Impregnated Using Monoethylene Glycol and SiO Nanoparticles Against Fungal Attacks

Jabon (Anthocephalus cadamba) and Sengon (Falcataria moluccana) were fast-growing wood species widely planted in the community forest. Both kinds of wood have low durability even though they can potentially be used in the carpentry material industry. Therefore, this research aimed to analyze the vacuum-pressure impregnation effect using monoethylene glycol (C2H6O2) or MEG and silica dioxide (SiO2) nanoparticles on wood resistance to fungal decay. The results showed that impregnation treatment with MEG and SiO2 nanoparticles significantly improved the durability of Jabon and Sengon against fungal attacks. Furthermore, MEGSiO2 with 24-hour polymerization had a better impact on durability compared to both the control and MEGSiO2 with 12-hour polymerization. The 24-hour polymerization using 1% SiO2 nanoparticles resulted in the lowest weight loss for Jabon (5.86% ) and Sengon (5.21%). In addition, the variation of SiO2 nanoparticle concentration did not significantly affect the weight loss and durability of Jabon and Sengon against fungal decay.

A broadband tunable THz sensor based on graphene metasurface

In this paper, we design a polarization-independent and angle-insensitive wideband THz graphene metamaterial sensor. The proposed metasurface sensor consists of six layers, which are silicon dioxide substrate, metal reflector, air layer, graphene metasurface with microstructure, ion-gel layer and silicon dioxide dielectric layer from bottom to top. The sensor was simulated by using CST Microwave Studio software, and the absorption and sensing performance were analyzed. The results show that the absorption rate is more than 95 % in the range of 1.05–4.07 THz. In addition, when the Fermi energy level of graphene is changed, the absorption rate can be adjusted from 20 % to more than 95 %. At the same time, the absorptivity of the device can be maintained above 80 % before 60° when the TE and TM waves are incident, and it is insensitive to the polarization angle due to the central symmetry of the graphene surface microstructure. By changing the thickness of the air layer, the device can achieve maximum absorption at h2=30μm, where the maximum frequency shift sensitivity is 2.179 THz/RIU. The influence of structure parameters and incident angle on the absorption spectrum shows that the proposed structure has good stability. The proposed metasurface sensor has potential application prospects in biological detection and medical monitoring, broadening the application range of THz functional devices.

Rice husk-derived self-healing superhydrophobic films using solvent-less approach for drag reduction and oil absorption behaviour

The present work focuses on a sustainable approach to transform rice-husk waste into self-healing superhydrophobic films with potential application for drag-reduction and oil absorption. Rice husk was transformed into amorphous nano silica particles (d50 ∼ 150 nm) exhibiting mesoporosity with a surface area of 400 m2/g. Superhydrophobic films fabricated using a solvent-less approach showed the transition from flattened to nano-globular morphology with increasing silica content in polydimethylsiloxane (PDMS), leading to exceptional superhydrophobicity. The optimized film with a particle fraction of 60 % exhibited high de-wetting (> 150º) and mechanical strength (∼7 MPa). The film showed extremely low water droplet adhesion of ∼19 μN, similar to lotus leaf owing to high negative Laplace pressure. Significantly, the film exhibited persisting de-wettability and endurance under harsh chemical, thermal, and mechanical conditions. The robustness is further fortified with room temperature self-healing and real-time self-regeneration characteristics, persisting even after exposure to strong acids and significant abrasion. The multidimensional aspects of the film embarked with a 70 % drag reduction and effective oil-water separation. The present work not only provides a sustainable pathway for managing agricultural waste but also a practical and easy-to-implement approach to tackle oil spill incidents.

Modeling and experimental characterization of a compact Mach–Zehnder electro-optic modulator on the SOI

The Mach–Zehnder electro-optic modulator (MZM) plays a crucial role in photonics integration technology during signal transmission. We propose the design and fabrication of a silicon-based electro-optic modulator based on the M-Z structure and design a modulator using silicon as the waveguide core layer on a silicon dioxide substrate. The detailed design involves a 1×2 splitter, branch waveguides, modulating arm waveguides, and a 2×1 combiner. The MZM fabrication and characterization results reveal that the half-wave voltage of the silicon-based MZM is 2 V, with an optical loss of −2.464dB and a device core size of 450µm×2800µm. The experimental results indicate that the MZM with a low half-wave voltage, a low loss, and high integration has significant value. The proposed MZM exhibits considerable improvements, featuring a low half-wave voltage and a low loss, and this device may serve as a fundamental component in wearable large-scale photonic integrated circuits for weak ECG real-time detection.

Research on underwater acoustic detection technology based on optical waveguide resonator cavity

Purpose In acoustic detection technology, optical microcavities offer higher detection bandwidth and sensitivity than traditional acoustic sensors. However, research on acoustic detection technologies involving optical microcavities has not yet been reported. Therefore, this paper aims to design and construct an underwater acoustic detection system based on optical microcavities and study its acoustic detection technology to improve its performance. Design/methodology/approach Based on the principles of optical microcavity acoustic sensors, a signal-detection circuit was designed to form a detection system in conjunction with a laser, an optical waveguide resonator and an oscilloscope. This circuit consists of two modules: a photodetection module and a filter amplification module. Findings The photodetection module features a baseline noise of −106.499 dBm and can detect device spectral line depths of up to 2410 mV. The gain stability of the filter amplification module was 58 dB ± 1 dB with a noise gain of −107.626 dBm. This design allows the acoustic detection system to detect signals with high sensitivity within the 10 Hz−1.2 MHz frequency band, achieving a maximum sensitivity of −126 dB re 1 V/µPa at 800 Hz and a minimum detectable pressure (MDP) of 0.37 mPa/Hz1/2, corresponding to a noise equivalent pressure (NEP) of 51.36 dB re 1 V/µPa. Originality/value This study designs and constructs a broadband underwater acoustic detection system specifically for optical waveguide resonators based on the sensing principles of silicon dioxide optical waveguide resonators. Experiments demonstrated that the signal detection module improves the sensitivity of underwater acoustic detection based on optical waveguides.

Oleo-extraction of microplastics using flotation plus sol-gel technique to confine small particles in silicon dioxide gel.

Extracting microplastics from natural sources is challenging, especially microplastics with sizes smaller than 100μm. The flotation method is the most common microplastic extraction, but it struggles with fine particles due to the difficulty in collecting floating plastic particles from the liquid during the separation process. This study proposes a new floating media, tetraethyl orthosilicate (TEOS), that could separate microplastics using its hydrophobic-oleophilic properties. Most interestingly, TEOS transformed from a liquid state to a solid state (gel) by hydrolysis and condensation reactions, thus safely capturing the separated microplastic particles after flotation and mitigating particle loss from scooping since its gel acted as a particle holder. The average recovery rates obtained were in the range of 95-100% for polyethylene terephthalate, polyethylene, polypropylene, polyvinyl chloride, polystyrene, polytetrafluoroethylene, and aged tyre rubber. The recovery rates were slightly reduced for finer particles (sizes down to 40μm) at 82-98%. TEOS-based extraction provided a higher recovery rate for non-polar plastics than for polar or hydrophilic plastics. The separated microplastics maintained their characteristics for polymer identification, as proven by spectroscopic and thermal analysis techniques. Therefore, TEOS-based extraction could be a new approach to microplastic extraction, especially for preventing fine particle loss.

Synergistic application of melatonin and silicon oxide nanoparticles modulates reactive oxygen species generation and the antioxidant defense system: a strategy for cadmium tolerance in rice.

Unfavorable environmental conditions pose a major barrier to sustainable agriculture. Among the various innovative strategies developed to protect plants from abiotic stress, the use of phytohormones and nanoparticles as "stress mitigators" has emerged as one of the most important and promising approaches. The objective of this study was to observe the protective role of melatonin (Mel) and silicon oxide nanoparticles (SiO-NPs) in rice (Oryza sativa L.) seedlings under cadmium (Cd) stress. Rice seedlings have reduced growth and phytochemical attributes when grown in Cd-contaminated (0.8 mM) pots. Seedlings under Cd stress had 38% less shoot length (SL), 53% total soluble sugar (TSS) and 57% protein content. However, superoxide dismutase (SOD), hydrogen peroxide (H2O2) and malondialdehyde (MDA) increased by 51%, 37% and 34%, respectively, under Cd stress. Beside this, activities such as peroxidase (POX) also elevated in the plants subjected with Cd-stress. In contrast, Mel (100 µm) as foliar spray and SiO-NPs (100 mg/L) as root dipping reduced oxidative stress in rice seedlings under Cd stress by reducing reactive oxygen species (ROS) generation. Furthermore, the application of Mel and/or SiO-NPs significantly increased the activity of antioxidative enzymes that scavenge ROS. The combined application of SiO-NPs and Mel increased growth, gas exchange and photosynthetic attributes, chlorophyll value, and protein content. It causes alleviation in the activity of SOD, CAT and POX by 73%, 62% and 65%, respectively. Overall, this study findings show that Mel and/or SiO-NPs can potentially protect the rice crop against oxidative damage under Cd stress.

Studying the optical properties of assembled silver and gold nanoparticles for the purpose of creating SERS sensors

The optical properties of silver and gold sols with different sizes of nanoparticles and the method of their chemical deposition on the surface of silicon, silicon oxide, glass and aluminum foil were studied in order to obtain SERS substrates – promising platforms for the development of aptamer sensors and immunochemical analysis of various pathogens. It has been established that for operation on lasers with exciting radiation wavelengths of 532, 638 and 785 nm, it is possible to create universal SERS substrates based on colloidal solutions obtained by the liquid-phase chemical method with an average silver particle size of 40 nm and by the Leopold-Lendl method with an average size of 20 nm.

Effect of hybrid sizings on the surface morphology, mechanical behavior of basalt fibers, and fiber/epoxy composite properties

AbstractIn the present study, the basalt fibers (BFs) were treated with hybrid sizings consisting silane coupling agent (3‐Glycidoxypropyl)trimethoxysilane, and silicon dioxide nanoparticles (SNPs). Using acetone washing and heat treatment, the commercial sizing previously on the BFs was removed. Next, the fibers were dip‐coated, and silanes condensed on the surface of the fibers. Fiber samples were characterized using thermogravimetric analysis (TGA), atomic force microscopy (AFM), X‐ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). The test findings demonstrate that acetone extraction was an effective way to remove sizings. The AFM analysis and SEM micrographs demonstrate that SNP and silane particles were dispersed uniformly across the fiber surface. The single fiber tensile testing results indicated that the deposition of hybrid sizings enhanced the fibers strength. Because of the better adhesion between the fiber and epoxy, the hybrid sizings also improved the flexural strength by 22.28% and the interlaminar shear strength by 20.75%.Highlights Hybrid sizings (silanes and nano‐particles) on the basalt fiber surface. Characterization of the sizings and understanding of surface morphology. Hybrid sizings resulted in better tensile strength. Failure mechanisms of the fibers were observed using fractography. The effect of hybrid sizing on ILSS and flexural properties was observed.

Fabrication of optimized partial-reflection coatings for mid-infrared quantum cascade lasers

This study presents both numerical modeling and experimental fabrication of three different partial-reflection (PR) coatings each optimized for quantum cascade lasers (QCLs) that emit radiation in the mid-infrared range. A novel double-layer PR coating comprising silicon dioxide (SiO2) and silicon nitride (Si3N4) was proposed as a potential solution for compatibility with QCLs fabrication processes. Subsequently, the PR coating was compared with two well-known PR coatings: a single layer of aluminum oxide (Al2O3) and a single layer of yttrium oxide (Y2O3). The coatings were designed to reduce the reflectivity of the front laser mirror from 30% to approximately 13%. The thickness of the dielectric layers was optimized for lasers emitting at 4.4 μm, with applicability in the 2.5–6 μm range. The proposed double-layer coating achieved the desired reflectivity while reducing the total coating thickness by 120 nm. By using the presented coatings it will be possible to increase the optical power of Mid-Infrared QCLs.

Artificial neural networking for computational assessment of ternary hybrid nanofluid flow caused by a stretching sheet: implications of machine-learning approach

Researchers are mainly interested in using soft computing artificial intelligence (AI) methods due to their broad applications in analysis, modelling and simulations. Backpropagation neural networks, one of the supervised learning algorithms, is commonly used to train data networks by optimizing the error between actual and predicted values. To optimize this process of training data, Levenberg-Marquardt algorithm is applied; particularly beneficial for solving nonlinear fluid flow problems. Little knowledge is known about the ternary-hybrid nanofluid flow caused by a stretching surface with heat generation, viscous dissipation, magnetic effect and porosity etc. This article presents a novel machine-learning approach using backpropagation neural networks augmented with the Levenberg-Marquardt procedure to figure out the ternary-hybrid nanofluid flow generated by a stretching sheet. It uniquely examines the mixture of copper, Iron oxide and silicon dioxide nanoparticles inside a single base fluid within a magnetic field, tackling the research gaps in the effects of heat generation, viscous dissipation, porosity, and magnetic effects on fluid flow system and heat transfer. Shooting numerical technique (RK-5th) is used for solving the governing ordinary equations. Graphical illustration, error analysis, mean squared error, histograms and regression analysis justify the proposed method, showing better performance for ternary nanofluids.

Modelling of insulating potential in ultra-thin (42 å) silicon oxide film

Based on previously conducted measurements of the tunneling current-voltage characteristics of metal-SiO2-Si (MOS) structures, modeling of the insulating potential in an ultra-thin (4.2 nm) silicon oxide film was performed. The potential in the dielectric was defined in the shape of a trapezoid, with the lateral slopes simulating transition layers and the top base representing the bulk of SiO2. The model parameters – the barrier height and the coordinates of the trapezoid's corner points – were calculated to achieve the maximum match between the experimental and theoretical voltage derivatives of the current logarithm. Common features of the insulating potential, similar to those in thinner silicon oxide films (3.7 nm), were identified: the barrier occupies up to half of the nominal volume of the dielectric gap and is shifted towards the gate electrode, with its slope towards the semiconductor substrate being much more gradual compared to the slope adjacent to the gate.

Calcium Carbonate as Dephosphorization Agent in Direct Reduction Roasting of High-Phosphorus Oolitic Iron Ore: Reaction Behavior, Iron Recovery, and Dephosphorization Mechanism

Calcium carbonate, renowned for its affordability and potent dephosphorization capabilities, finds widespread use as a dephosphorization agent in the direct reduction roasting of high-phosphorus oolitic hematite (HPOIO). However, its precise impact on iron recovery and the dephosphorization of iron minerals with phosphorus within HPOIO, particularly the mineral transformation rule and dephosphorization mechanism, remains inadequately understood. This study delves into the nuanced effects of calcium carbonate on iron recovery and dephosphorization through direct reduction roasting and magnetic separation. A direct reduction iron (DRI) boasting 95.57% iron content, 93.94% iron recovery, 0.08% phosphorus content, and an impressive 92.08% dephosphorization is achieved. This study underscores how the addition of calcium carbonate facilitates the generation of apatite from phosphorus in iron minerals and catalyzes the formation of gehlenite by reacting with silicon dioxide and alumina, inhibiting apatite reduction. Furthermore, it increases the liquid phase, enhancing the dissociation of metallic iron monomers during the grinding procedure, thus facilitating efficient dephosphorization.

Multi-Color Spaceplates in the Visible.

The ultimate miniaturization of any optical system relies on the reduction or removal of free-space gaps between optical elements. Recently, nonlocal flat optic components named "spaceplates" were introduced to effectively compress space for light propagation. However, space compression over the visible spectrum remains beyond the reach of current spaceplate designs due to their inherently limited operating bandwidth and functional inefficiencies in the visible range. Here, we introduce "multi-color" spaceplates performing achromatic space compression at three distinct color channels across the visible spectrum to markedly miniaturize color imaging systems. In this approach, we first design monochromatic spaceplates with high compression factors and high transmission amplitudes at visible wavelengths based on a scalable structure and dielectric materials widely used in the fabrication of meta-optical components. We then show that the dispersion-engineered combination of monochromatic spaceplates with suitably designed transmission responses forms multicolor spaceplates that function achromatically. The proposed multicolor spaceplates, composed of amorphous titanium dioxide and silicon dioxide layers, efficiently replace free-space volumes with compression ratios as high as 4.6, beyond what would be achievable by a continuously broadband spaceplate made of the same materials. Our strategy for designing monochromatic and multicolor spaceplates, along with the presented theoretical and computational results, show that strong space-compression effects can be achieved in the visible range. Our findings may ultimately enable a new generation of ultrathin optical devices for various applications.