Optical Profilometer Research Articles

Optimization-based approach for high-fidelity phase retrieval from sparse interferometric data: implications for industry and biological research

Optical profilometers provide a non-contact, non-destructive method for swiftly profiling 3D surfaces. White light interferometers, often used for this purpose, employ a 5-phase shifting technique for precise phase maps. However, capturing multiple frames introduces mechanical movement, which impedes imaging of dynamic objects. White light’s low spatial-temporal coherence mitigates speckles and spurious fringes while offering high axial resolution. Creating a high fringe density interferogram with low-coherence light is challenging. Introducing a tilt angle in the interferometer can increase the fringe density, which is still insufficient for phase map retrieval using the single-shot Fourier transform method. We propose an adaptive optimization framework to recover phase maps from single low fringe density interferograms. This method iteratively extracts reference beam information, eliminating mechanical movement and enhancing system stability while reducing costs and system bulkiness. The simulation and experimental results on a step-phase object (etched on silicon) and biological MG63 osteosarcoma cells validate the efficacy of a single-shot optimization scheme. For comparison, the phase maps of the same objects were obtained using the single-shot Fourier transform and multi-shot 5-phase shifted methods. The single-shot optimization technique shows efficient performance, yielding phase maps with reasonable accuracy, potentially replacing the 5-phase shifting technique in industrial and biological diagnostics.

Valorisation of leather buffing dust as corrosion inhibitor for mild steel in H2SO4 acid

This work discusses the valorisation and efficacy of the acid-extracted collagenous proteins from leather buffing dust (LBD) on the corrosion inhibition of mild steel (MS) in 0.5 M H2SO4 solution using electrochemical analysis. The extract shows ~95 % inhibition efficiency at 1 wt% of raw LBD loading. The inhibitor interaction follows Langmuir adsorption isotherm, indicating monolayer adsorption through physisorption, leading to complex formation on the MS surface. Post-corrosion characterizations reveal film-forming nature of the inhibitor and the involvement of organic compounds in the complex protective layer formation on the MS in the corrosive media. In addition, surface study through an optical profilometer helps to understand the nature of the corroded MS. In summary, the LBD-H2SO4 extract is extremely capable in mitigating the corrosion of MS in H2SO4 solution, and the inhibition phenomenon is governed by a complex passive layer formation on the MS subjected to the corrosive media.

Enhancing mechanical properties and tribological performance through boron carbide hybridization in Novolac matrix graphite composites under dry sliding condition

This study extensively investigates the effects of 10 wt% graphite reinforcement and varying B4C content (1 wt%, 2 wt%, 4 wt%) on the properties of Novolac matrix polymer composites prepared by mechanical milling-assisted hot pressing. The microstructures, wear surfaces, wear debris, and fracture surfaces of the produced polymer composites were examined using SEM and EDS. The density measurements were conducted according to the Archimed’s principle. Their tribological behavior was evaluated with a reciprocating ball-on-flat sliding wear test at 50 N, 75 N, and 100 N loads. After the wear tests, surface topography was analyzed in 3D with an optical profilometer. The results indicated that composites with 2 wt% B4C had the lowest specific wear rate and the highest wear resistance.

Elevated temperature wear and friction performance of WC-CoCr/Mo and WC-Co/NiCr/Mo coated Ti-6Al-4V alloy

The effect of adding Mo to WC-based coatings on the microstructure and dry sliding wear performance at elevated temperatures is investigated. The WC-based coatings are deposited using a high-velocity oxy-fuel process on the titanium-31 substrate. The coating was characterized by microstructure, microhardness, porosity, surface roughness, density, and bond strength. The wear and friction behavior of coatings was evaluated using a ball-on disc tribometer at temperatures of 200, 400, 600, and 800 °C and loads of 20 and 30 N. SEM-EDS and an optical profilometer were utilized to evaluate the wear rate and mechanism. The microhardness and bond strength of WC-CoCr/10%Mo coating is more than that of WC-Co/20%NiCr/10%Mo coatings. The WC-CoCr, WC-CoCr/10%Mo, and WC-Co/20%NiCr/10%Mo coatings exhibited decreasing wear rates up to 600 °C, transitioning to an increase at 800 °C. The oxide phases of CoWO4, WO3, MoO3, CoMoO4, and NiMoO4, formed at 600 °C, aid in reducing the rate of wear and friction coefficient. However, the wear rate slightly increased at 800 °C due to vigorous oxidation and softness of coatings. The friction coefficient of WC-CoCr, WC-CoCr/10%Mo, and WC-Co/20%NiCr/10%Mo coating decreases with increasing temperatures due to the lubricating properties of oxide phases on the worn surface. The WC-CoCr/10%Mo coating demonstrates a lower friction and wear rate than the WC-CoCr and WC-Co/20%NiCr/10%Mo coating. At 200 °C, the predominant wear mechanisms were abrasive and fatigue wear, while at 800 °C, oxidative wear, abrasive wear, and adhesive wear were observed.

Structure and Properties of Bioactive Titanium Dioxide Surface Layers Produced on NiTi Shape Memory Alloy in Low-Temperature Plasma.

The NiTi alloy, known for its shape memory and superelasticity, is increasingly used in medicine. However, its high nickel content requires enhanced biocompatibility for long-term implants. Low-temperature plasma treatments under glow-discharge conditions can improve surface properties without compromising mechanical integrity. This study explores the surface modification of a NiTi alloy by oxidizing it in low-temperature plasma. We examine the impact of process temperatures and sample preparation (mechanical grinding and polishing) on the structure of the produced titanium oxide layers. Surface properties, including topography, morphology, chemical composition, and bioactivity, were analyzed using TEM, SEM, EDS, and an optical profilometer. Bioactivity was assessed through the deposition of calcium phosphate in simulated body fluid (SBF). The low-temperature plasma oxidization produced titanium dioxide layers (29-55 nm thick) with a predominantly nanocrystalline rutile structure. Layer thickness increased with extended processing time and higher temperatures (up to 390 °C), though the relationship was not linear. Higher temperatures led to thicker layers with more precipitates and inhomogeneities. The oxidized layers showed increased bioactivity after 14 and 30 days in SBF. Low-temperature plasma oxidation produces bioactive titanium oxide layers on NiTi alloys, with a structure and properties that can be tuned through process parameters. This method could enhance the biocompatibility of NiTi alloys for medical implants.

Impact of CAD/CAM burs lifetime on surface properties of dental zirconia: Implications for biocompatibility of custom abutments.

To evaluate the effect of the deterioration of computer aided design/computer aided manufacturing (CAD/CAM) burs during zirconia milling, on surface roughness, contact angle, and fibroblast viability. Ceramic blocks were milled and 75 ceramic disks (8 × 1.5 mm) made and allocated into three groups (n = 25): G1-brand new 2L and 1L burs, G2-2L bur at the end of lifetime and brand new 1L bur and G3-both burs at the end of their lifetimes. Roughness (Ra, Rq, and Rz) was evaluated using a 3D optical profilometer, the contact angle by the sessile drop method and the cell viability of the mouse NIH/3T3 fibroblast, using the Alamar Blue assay at intervals of 24, 48, and 72 h (ISO 10993-5). Data were analyzed by one-way ANOVA and Kruskal-Wallis tests (p ≤ 0.05). Roughness increased as the burs deteriorated and G3 (0.27 ± 0.04) presented a higher value for Ra (p < 0.001). The highest contact angle was observed in G3 (86.2 ± 2.66) when compared with G1 (63.7 ± 12.49) and G2 (75.3 ± 6.36) (p < 0.001). Alamar Blue indicated an increase in cell proliferation, with no significant differences among the groups at 24 and 72 h (p > 0.05). The deterioration of the burs increased the surface roughness and decreased the wettability, but did not interfere in cell viability and proliferation. The use of custom zirconia abutments represents an effective strategy for single crowns restorations. Our findings suggest that these abutments can be efficiently milled using CAD/CAM burs within their recommended lifetime.

A Comparative Evaluation of Surface Hardness and Nanomechanical Properties of Nickel-Titanium Orthodontic Wires: An In Vitro Study.

The study aimed to evaluate the influence of various surface coatings (epoxy, Teflon, and rhodium) on the surface roughness (SR) and nanomechanical characteristics of nickel-titanium (NiTi) archwires. The study compared these coated archwires to uncoated ones from a single manufacturer, which served as a control. There were 15 rectangular samples of four distinct archwires measuring 0.17 × 0.25. These were ultrasonically treated with an alkaline solution at 60°C for 15 minutes before being rinsed with distilled water to remove precipitates. With an orthodontic soft wire cutter, the straight buccal sections of coated and uncoated archwires were cut into 20 mm lengths. A three-dimensional optical noncontact surface profilometer evaluated the surface. Profilometers use contact scanning white light interferometry. Using the Vision64 software (Bruker Corporation, San Jose, CA), the profilometer's nanolens atomic force microscopy module has a completely automated turret with programmed X, Y, and Z motions. Images were taken in five random locations. Five average measurements matched specimen SR. A nanoindenter with a Berkovich diamond indenter measured nanohardness (NH) and elastic modulus (EM). The experimental results were analyzed using the Statistical Package for the Social Sciences software version 26.0 (SPSS Inc., Chicago, IL). To examine mean differences at 5% significance, analysis of variance and Tukey's post hoc test were applied for SR, NH, and EM. Wires coated with epoxy had the highest SR (1.499 ± 0.082), followed by Teflon (0.811 ± 0.023) and rhodium (0.308 ± 0.024). The SR of the control group was 0.289 ± 0.027. Significant differences in SR were found (p < 0.0001). Except for the comparison between rhodium and the control group (p = 0.684), all intergroup comparisons of SR showed significant differences (p < 0.0001). The rhodium-coated wires exhibited the highest NH (0.185 ± 0.014), and the epoxy group had the lowest (0.147 ± 0.017). Variations in NH were significant between the study groups (p < 0.0001). The epoxy, Teflon, and rhodium groups showed significant differences against the control group (p < 0.0001) in intergroup comparisons for NH. The Teflon group had the highest EM (5.367 ± 0.379), and the epoxy group had the lowest (5.012 ± 0.498). The EM of the control group was 56.946 ± 0.737. Results indicate considerable EM changes between the groups (p < 0.05). Comparisons between experimental and control groups showed significant differences (p < 0.0001). The study's findings indicate that the SR of rhodium-coated archwires is substantially comparable to that of uncoated archwires. However, Teflon-, rhodium-, and epoxy-coated archwires had significantly different NH and EM compared to uncoated ones. Further, uncoated archwires have higher NH and EM.

In vitro evaluation of the mechanical and optical properties of 3D printed vs CAD/CAM milled denture teeth materials

This laboratory research aimed to assess the Flexural strength, fracture toughness, Volumetric wear and optical properties of various recent 3D-printed denture tooth materials and compare them to CAD/CAM milled materials. Four 3D-printed denture tooth materials (Lucitone Tooth, OnX, Flexcera Ultra +, and VarseoSmile Crown Plus) and one CAD/CAM milled denture teeth material (Ivotion Dent) were used to fabricate fifteen specimens for each material (with total no. of 300 specimens). Tests were conducted according to ISO standards to assess flexural strength, fracture toughness, color staining, and volumetric wear. All materials were printed, washed, cured, or milled following the manufacturer’s instructions. Flexural strength and fracture toughness values were obtained by a universal testing machine. Volumetric wear was evaluated using a non-contact optical profilometer. Color stability outcomes were obtained via a spectrophotometer for determining L*a*b* values, with color change (ΔE2000) based on the CIEDE2000 formula. Data were analyzed using one-way ANOVA and Tukey post-hoc analysis (α = 0.05). All 3D-printed materials exhibited higher flexural strength values than the milled material (p < 0.05). For fracture toughness, two of the 3D-printed materials showed higher values than the milled material, while the other two had lower values. Insignificant variances in volumetric wear were detected between the materials (p > 0.05). Color staining results varied, with milled materials generally demonstrating better-staining resistance compared to the 3D-printed materials. 3D-printed denture tooth materials exhibit good mechanical and optical properties, presenting a cost-effective and efficient alternative to CAD/CAM milled materials for denture tooth fabrication.

Study on removal mechanism of polycrystalline diamond wafer by grinding containing transition metals

Polycrystalline diamond wafers valued for their unique optical properties and thermal conductivity, are optimal for high-technologies applications like optical windows and thermal spreaders. They require a very smooth surface finish, demanding to reach nanometer-level roughness. Their hardness and corrosion resistance, however, make surface grain removal difficult, and large grains can cause stress concentration, which can result in cracking. Traditional CMP faces limitations due to slow oxidizer reactivity and contamination risks. This study exploits the reaction between transition metals and diamond wafers to improve removal rates and grain elimination. Adding Fe, Ti, and Ni reactive abrasives in resin diamond wheels, material removal rate by weighing the weight change and surface roughness was measured using a ZYGO 3D profiler. Fe notably increased removal efficiency and surface quality, indicating that transition metals enhance the transformation of surface grains into amorphous carbon for superior processing.

Effect of solid lubricant additives on solid particle erosion characteristics of rigid and toughened epoxy resins

AbstractSolid lubricants are added to polymers to upgrade their tribological properties, especially in cases where adhesive and abrasive friction are valid. However, there are not enough studies on the effects of solid lubricants on particle erosion. This study investigated the effects on solid particle erosion behavior of three different well known solid lubricants (molybdenum disulfide, polytetrafluoroethylene, and graphite). These solid lubricants were added at three different ratios (5, 10, and 15 wt.%) to the two different type (rigid and toughened) epoxy resins. Garnet abrasive particles (180–400 μm) were blasted to the sample surface under 1.5 bar for 15 s to conduct solid particle erosion tests. The erosive wear mechanisms of neat and solid lubricant‐reinforced epoxy resins were investigated in relation to the epoxy type, solid lubricant type, and solid lubricant reinforcement ratio. Statistical analysis was performed according to response surface methodology to support the experimental results, and ANOVA tables were obtained. The wear and deformations that occurred on the surface after solid particle erosion were examined using a noncontact optical profilometer system and scanning electron microscopy, and a significant relationship was detected between the deformation on the surface and particle erosion. Analysis results showed that the factor causing the greatest erosion rate change was the epoxy resin type. Finally, it has been observed that all solid lubricants reduce the erosive wear resistance, and this resistance decreases as the weight ratio increases.Highlights Investigations were conducted into the erosion behavior of two types of epoxy resins: rigid and toughened. The toughened epoxy resin exhibited greater resistance to erosion. Although it has the same type of content, on average, rigid epoxy worn 2–4 times more than toughened epoxy. The effect of adding polytetrafluoroethylene tended to increase the erosion rate of both rigid and toughened epoxy resin less than that of other solid lubricants. Graphite particles increased the erosion rate of toughened epoxy by 1.5–3 times and that of rigid epoxy by 2–3 times, depending on the value of the reinforcement ratio. MoS2 increased the erosion rate of toughened epoxy by 1.5–3 times and that of rigid epoxy by 2–3 times. Using a noncontact optical profilometer (for investigating surface topography), it was proven that there is a significant relationship between the erosion rate and roughness characteristics. Wear mechanisms were identified by SEM analysis.

Evaluation of Shear Bond Strengths of 3D Printed Materials for Permanent Restorations with Different Surface Treatments.

The development of high-filled 3D printing resin necessitates a bonding protocol for dental indirect restorations to achieve optimal bond strength after cementation. This study evaluates shear bond strengths of high-filler 3D printed materials for permanent restorations with various surface treatments. Rodin Sculpture 1.0 (50% lithium disilicate fillers) and 2.0 Ceramic Nanohybrid (>60% zirconia and lithium disilicate fillers) were tested, with Aelite All-Purpose Body composite resin as control. Samples were prepared, post-cured, and sandblasted with alumina (25 µm). Surface roughness was analyzed using an optical profilometer. Two bonding protocols were compared. First, groups were treated with lithium disilicate silane (Porcelain Primer) or zirconia primer (Z-Prime Plus) or left untreated without a bonding agent. Beam-shaped resin cement (DuoLink Universal) specimens were bonded and stored in a 37 °C water bath. Second, additional sets of materials were coated with a bonding agent (All-Bond Universal), either followed by silane application or left untreated. These sets were then similarly stored alongside resin cement specimens. Shear bond tests were performed after 24 h. SEM images were taken after debonding. One-Way ANOVA and post hoc Duncan were performed for the statistical analysis. Rodin 1.0 exhibited increased adhesive failure with silane or zirconia primer coating, but significantly improved bond strengths with bonding agent application. Rodin 2.0 showed consistent bond strengths regardless of bonding agent application, but cohesive failure rates increased with bonding agent and filler coating. In all groups, except for Rodin 1.0 without bonding agent, silane coating increased cohesive failure rate. In conclusion, optimal shear bond strength for high-filler 3D printing materials can be achieved with silane coating and bonding agent application.

EFFECTS OF CHEMICAL AND PHYSICAL TREATMENTS ON BAMBOO CELL WALL STRUCTURE FROM ENGINEERING PERSPECTIVES

This study focuses on the effects of chemical treatment using polyethylene glycol (PEG) and physical treatment via steam explosion and microwave, with a comprehensive analysis using ATR-FTIR, X-ray diffraction, Keyence VR 6000 optical profilometer, and SEM. The aim is to elucidate alterations in bamboo cell walls following these treatments compared to untreated bamboo. The results reveal significant modifications in the chemical composition and crystalline structure of bamboo cell walls post-treatment. ATR-FTIR analysis indicates changes in functional groups, suggesting chemical interactions and modifications in the molecular arrangement of cell wall components. XRD analysis further corroborates these findings by revealing shifts in crystallinity and peak intensities, signifying structural rearrangements, as evidenced by optical images and SEM micrographs.

Effect of filling materials on the tribological performance of polytetrafluoroethylene in different wear modes

AbstractAs it is known, Polytetrafluoroethylene (PTFE) is one of the most preferred polymeric materials for tribological applications. This study investigates the performance of PTFE and its composites under different tribological conditions. The effects of short glass fiber (GF), carbon particle (CP) and bronze particle (BP) reinforcement agents and their hybrid filling with molybdenum disulfide (MoS2) on sliding, erosive and abrasive wear were examined. Sliding tests were carried out with a ball‐on‐disc test apparatus, erosive wear tests were carried out with solid particle erosion and abrasive wear tests were carried out with a scratch test. It has been found that reinforcement agents improve sliding and abrasive wear resistance but worsen the erosion resistance. The hardness and contact angle of the samples were associated with their wear performances. Topographic and morphological analyzes of worn surfaces were performed using optical profilometer and scanning electron microscopy (SEM), respectively, and wear mechanisms were discussed.Highlights Filling materials (glass fiber, carbon particle and bronze particle) increase the adhesion and abrasion resistance of PTFE, while decreasing its erosion resistance. The effect of hybrid addition of MoS2 solid lubricant on wear performances depends on the type of filler. There is a correlation between surface properties (hardness and contact angle) and wear performances. Optical profilometer and scanning electron microscopy were used to examine wear mechanisms.

Performance of low shrinkage Bis-EFMA based bulk-fill dental resin composites

ObjectivesThe purpose of this study was evaluating the performance of new Bis-EFMA based bulk-fill composites with common methacrylate based composites and commercial dental composites. MethodsThe Bis-EFMA monomer was synthesized and the novel Bis-EFMA based bulk-fill composites were prepared. The resin composite samples were co-cultured with human gingival epithelial cells and human dental pulp stem cells to test the biocompatibility. The edge adaptation was observed under a combination of stereoscope and scanning electron microscope. The internal hardness was measured using a Vickers microhardness tester after one-time filling of cavities prepared in extracted teeth. After friction and wear test on the surface of the resin composites, the surface morphology and volume wear of each group were measured by the optical profilometer. The color stability was measured by a colorimeter. ResultsDirect contact with human gingival epithelial cells and human dental pulp stem cells did not cause significant changes in their growth density and morphology, indicating good biocompatibility of Bis-EFMA group (p > 0.05). The continuous margin proportion of the Bis-EFMA group was as good as commercial bulk-fill composites (p > 0.05). The sectional microhardness results showed that the Bis-EFMA group had the highest microhardness. After the friction and wear test, the volume wear of the Bis-EFMA group was minimal, indicating its good wear resistance and mechanical strength. Color changes in all resin groups after 28 days of immersion were within the clinically acceptable range. SignificanceThe addition of Bis-EFMA demonstrated excellent biocompatibility, edge adaptation and color stability comparable to commonly used clinical bulk-fill composites, along with preferable mechanical strength, friction and wear resistance. Bis-EFMA based bulk-fill composites have the potential to be employed as a bulk filling material in commercial dental composite applications.

In vitro evaluation of surface roughness of titanium abutments after air polishing with different abrasive powders

AbstractObjectivesThe purpose of this study was to evaluate the effects of air polishing with sodium bicarbonate and erythritol powders on surface roughness and morphological changes in titanium abutments.MethodsA total of 45 grade V titanium discs were divided in three groups: Group A (Control) air polished with air/water; Group B, air polished with sodium bicarbonate powder; and Group C, air polished with erythritol powder. After air polishing, the samples' roughness (Sa) in micrometres were analysed with an optical profilometer. The samples' surface morphology study was conducted via scanning electronic microscope (SEM). Data were described using mean and standard deviation of roughness values (Sa). Inferential analysis was performed using the ANOVA multiple comparison test followed by Tukey's post hoc test. Both tests used a 5% level of significance.ResultsAfter air polishing, average roughness of group A, B and C were 0.036, 0.046 and 0.037 μm, respectively, with statistically significant differences between groups A and B (p &lt; 0.05). No statistically significant differences were found between group A and group C, as well as between group B and C (p &gt; 0.05). As for the morphology analysis, damages to the titanium surface were only observed in group B.ConclusionsThe study indicates that air polishing with erythritol powder maintains titanium abutment integrity better than sodium bicarbonate, which increased surface roughness and caused damage. Erythritol is preferable for minimizing surface alterations and maintaining morphological stability.

Experimental analysis and multi-criteria optimization of process parameters in microwave drilling of kenaf-reinforced polypropylene composites

The present work utilizes the CNC-controlled microwave drilling technique to produce the holes in kenaf-reinforced polypropylene composites. The influence of microwave power and feed rate on the hole characteristics, namely, circularity, overcut, taper angle, and surface roughness was investigated. Stereo microscopic images of the hole entrance and exit were used to evaluate the circularity, overcut and taper angle. Optical profilometer was used to acquire the surface roughness of drilled holes. The TOPSIS, GRA, and MOORA multi-criteria decision making techniques were implemented to optimize the microwave drilling process parameters. The 180 W of microwave power and 145 mm/min of the feed rate were the optimum process parameters to yield the best quality holes in kenaf-reinforced polypropylene composites.

Characterization of Micro-Threaded Stem Taper Surfaces of Cementless Hip Endoprostheses.

We investigated micro-threaded stem taper surface and its impact on premature failures, aseptic loosening, and infection in cementless hip endoprostheses. Our study focused on the fretting, and crevice corrosion of micro-threaded tapers, as well as the characterization of the microstructure and surface properties of two new and three retrieved Zweymüller stem tapers. The retrieved samples were selected and examined based on the head-stem taper interface being the sole source of modularity with a metallic component, specifically between the Ti alloy taper stem and the ceramic head. To determine the surface chemistry and microstructures of both new and retrieved hip endoprostheses stem taper titanium alloy, scanning -electron microscopy (SEM) was employed for morphological and microstructural analyses. Energy dispersive spectroscopy (EDS) was utilized for characterizing chemical element distribution, and electron backscattered diffraction (EBSD) was used for phase analysis. The roughness of the micro-threated stem tapers from different manufacturers was investigated using an optical profilometer, with standard roughness parameters Ra (average surface roughness) and Rz (mean peak to valley height of the roughness profile) being measured. Electrochemical studies revealed no fretting corrosion in retrieved stem tapers with ceramic heads. Consequently, three retrieved tapers and two new ones for comparison underwent potentiodynamic measurements in Hank's solution to determine the corrosion rate of new and retrieved stem taper surfaces. The results showed a low corrosion rate for both new and prematurely failed retrieved samples due to aseptic loosening. However, the corrosion rate was higher in infected and low-grade infected tapers. In conclusion, our study suggests that using ceramic heads reduces taper corrosion and subsequently decreases the incidence of premature failures in total hip arthroplasty.

Determination of selective laser melting process parameters of tungsten carbide powders coated with nickel via electroless plating for improved interface properties

Tungsten carbide powders are commonly used at various industrial applications due to their high hardness. However, these powders may exhibit low binding and processing challenges without a binder. Therefore, various binding methods such as electroless Ni coating are used to hold WC powders together, increase their processability and improve the mechanical properties of the final product. Electroless Ni plating plays an important role in the use of WC powders, especially in processes such as selective laser melting. The structural, tribological, and mechanical properties of parts manufactured by SLM method are significantly influenced by the parameters employed in the process. Hence, optimizing process variables is essential to unlock the full potential of this advanced manufacturing technique. The main objective of this study was to identify the optimum process parameters for the SLM method of WC-Ni composite powders, which were prepared by coating WC powder materials with electroless Ni. Experimental investigations focused on analyzing the laser power, scanning speed, and hatch spacing parameters. The effects of these parameters on the mechanical and tribological properties of WC-Ni composite material were investigated using microhardness tester, tribometer device, optical microscope, 3D optical profilometer and scanning electron microscope. Eventually, it was determined that the manufacturing parameters employed in the SLM method had a significant impact on relative density, microstructure, surface roughness, hardness, and tribological properties. Samples exhibited a relative density of nearly 99%, and the highest observed hardness value was 1962 HV. This article supports a specialized SLM manufacturing process developed specifically to enhance durability and performance across a broad spectrum of industrial applications through interface improvement and the optimization of manufacturing parameters.

Analysis of dentin wear and biological properties promoted by experimental inoffice desensitizing materials

BackgroundThis study aimed to evaluate dentin wear and biological performance of desensitizing materials.MethodsSeventy bovine root dentin blocks were sectioned. Half of the surface of each specimen was untreated (control) and the other half was immersed in EDTA and treated with the following desensitizing materials: placebo varnish (PLA), fluoride varnish (FLU), sodium fluoride (NaF) varnish + sodium trimetaphosphate (TMP), universal adhesive (SBU), S-PRG varnish (SPRG), biosilicate (BIOS), and amelotin solution (AMTN). After application, the specimens were submitted to an erosive-abrasive challenge and the wear analyzed by optical profilometer. Serial dilutions of extracts obtained from the culture medium containing discs impregnated with those desensitizers were applied on fibroblasts and odontoblasts-like cells cultures. Cytotoxicity and production of total protein (TP) by colorimetric assays were determined after 24 h. Data were statistically analyzed using Kruskal-Wallis, Dunn’s, One-way ANOVA and Tukey tests (p ≤ 0.05).ResultsNo dentin wear was observed only for SBU. The lowest dentin wear was observed for AMTN and TMP. Cell viability was significantly reduced after treatment with undiluted extracts of PLA, FLU, TMP and SBU in fibroblasts and TMP and SBU in odontoblast-like cells. SPRG, BIOS and AMTN were cytocompatible at all dilutions tested. Considering TP results, no statistical difference was observed among the groups and high levels for TP were observed after TMP and FLU treatments.ConclusionsUniversal adhesive system may protect dentin with opened tubules from wear after challenge. Extracts of adhesive and fluoride varnishes presented cytotoxic mainly on fibroblasts. The enamel protein may be a future alternative to treat dentin with opened tubules because it may cause low wear under erosive-abrasive challenge with low cytotoxic effects.

The Effect of Resin Interleafing on the Wedge Peel Strength of CF/PEEK Manufactured by Laser-Assisted In Situ Consolidation

In this work, a novel approach involving coating fine PEEK powder on prepreg is introduced to improve wedge peel strength and reduce interlaminar voids. CF/PEEK laminates with resin interleaving are in situ consolidated by laser-assisted fiber placement. The morphology of the powdered surface is obtained using an optical profilometer, and the surface roughness and volume of added resin are calculated accordingly. Interface and surface temperature are measured during the layup process. Thermal history indicates that very short bonding time is the dominating factor for voids and limited interlayer strength. Laminate porosity and microscopic features are characterized with an optical microscope. The porosity of resin-interleaved laminates decreases to 3.7%, while the resin content only increases by 4.5% in the meantime. This is because interlayer resin particles rapidly melt under laser heating and quickly fill the voids between layers. The wedge peel strength of resin-interleaved laminates can increase by 30.1% without a repass treatment. This could be attributed to the increase in resin intimate contact and reduction in interlayer voids.