Expeller Research Articles

Application of OXITEST for Prediction of Shelf-Lives of Selected Cold-Pressed Oils

Introduction: Due to the enhanced awareness of consumers concerning healthy foods, homemade expeller-pressed oils have become popular worldwide. However, an extended storage period may lead to oxidization of the oil and exposure to hazardous byproducts by consumers.Methods: In this study, 10 pressed oil samples prepared from common oilseeds using a small-scale expeller oil press were analyzed by OXITEST with a sample amount of 5 g of oil and an oxygen pressure of 800 kPa under accelerated conditions for shelf-life projections. The oil properties were investigated, including the recovery, smoke point, acid value, iodine value, “fatty acid composition, and contents of pigments and tocopherols”.Results: The autoxidation reaction of various expeller-pressed oils under an accelerated testing system followed zero-order Arrhenius kinetics (R2 > 0.99). Shelf-lives of the pressed oils at 25°C were estimated by extrapolation to range 105~1,089 days. The obtained shelf-lives were significantly correlated with log induction period (IP) values (r > 0.81, p < 0.05) and unsaturated fatty acids (UFAs) (r < −0.69, p < 0.05), but not with the iodine value, acid value, or smoke point. Scatter diagrams between shelf-lives and UFAs suggested that these pressed oils could be grouped by two linear regression curves (r > 0.98, p < 0.05). The predictive equations using multiple linear regression are presented herein, with predictor variables of UFAs and an unspecified item involving potential influencing factors such as tocopherol contents (r > 0.88, p < 0.05).Conclusions: Our findings first revealed that the UFA portion was partially correlated with the shelf-lives of selected expeller-pressed seed oils as estimated by the OXITEST. The derived equations can be applied for shelf-life predictions of expeller-pressed oils stored under dark ambient conditions based on the fatty acid profile.

Identification of quantitative trait loci and candidate genes controlling seed pigments of rapeseed

Rapeseed (Brassica napus L.) is an important source of edible vegetable oil and feed protein; however, seed pigments affect the quality of rapeseed oil and the feed value of the residue from oil pressing. Here, we used a population of rapeseed recombinant inbred lines (RILs) derived from the black-seeded male parent cultivar Zhongyou 821 and the yellow-seeded female parent line GH06 to map candidate genes controlling seed pigments in embryos and the seed coat. We detected 94 quantitative trait loci (QTLs) for seed pigments (44 for embryos and 50 for seed coat), distributed over 15 of the 19 rapeseed chromosomes. These included 28 QTLs for anthocyanidin content, explaining 2.41–44.66% of phenotypic variation; 24 QTLs for flavonoid content, explaining 2.41–20.26% of phenotypic variation; 16 QTLs for total phenol content, accounting for 2.74–23.68% of phenotypic variation; and 26 QTLs for melanin content, accounting for 2.37–24.82% of phenotypic variation, indicating that these traits are under multigenic control. Consensus regions on chromosomes A06, A09 and C08 were associated with multiple seed pigment traits, including 15, 19 and 10 QTLs, respectively, most of which were major QTLs explaining >10% of the phenotypic variation. Based on the annotation of the B. napus “Darmor-bzh” reference genome, 67 candidate genes were predicted from these consensus QTLs regions, and 12 candidate genes were identified as potentially involved in pigment accumulation by RNA-seq and qRT-PCR analysis. These preliminary results provide insight into the genetic architecture of pigment biosynthesis and lay a foundation for exploring the molecular mechanisms underlying seed coat color in B. napus.

Aceite de Lupinus mutabilis obtenido por prensa expeller: Análisis de rendimiento, caracterización fisicoquímica, capacidad antioxidante, ácidos grados y estabilidad oxidativa

The oil of debittered and dehulled grains from two Andean lupins (Lupinus mutabilis) from Peru, Andenes and Común,was extracted by expeller press. The extraction yield and the proximal composition of both varieties were assessed. The oil and the cake, as well as the defatted flour from the variety with the highest extraction yield, werecharacterised for physico-chemical properties, total polyphenol content and antioxidant capacity. The oil shelf-life at 25 °C was extrapolated by Rancimat test. Andenes presented an oil yield of 22.1% (vs. 18.4% of Común),CIELAB colour coordinates of L* = 36.5, a* = 2.2, b* = 20, refractive index and density at 25ºC of 1.469 and 0.903 g/mL,acid number of 3.2 mg KOH/g, free fatty acids content of 1.6%, peroxide number of 2.7 meqO2/kg, p-anisidine number of 1.3, unsaponificable content of 58%, total antioxidant capacity 21.4 μmol TE/g and total polyphenol content of 7.0 mg AGE/100 g. The predominant fatty acid, tocopherol and phytosterol in the oil were oleic acid (56.2%), γ-tocopherol (555 mg/kg) and β-sitosterol (41900 mg/100 g), respectively. The oil shelf-life at 25 ºC was 2.7 years. The Lupinus mutabilis oil extracted by expeller presented an acceptable quality with a lower environmental negative impact than the oils obtained by solvent extraction.

The Nutritional Value and Safety of Genetically Unmodified Soybeans and Soybean Feed Products in the Nutrition of Farm Animals

Post-extraction soybean (Glycine max (L.) Merr.) meal is widely used as a basic protein feed for farm animals, especially poultry and pigs. Products made from unmodified soybean seeds are an alternative to imported GMO soybean meal. The aim of the study was to develop feed products from popular European varieties of genetically unmodified soybeans, which can be produced on small and medium-sized farms, and to assess their nutritional value and safety to livestock. The research was conducted on the seeds of three soybean varieties and two types of feed products resulting from thermobaric treatment (extrudate) and oil pressing (soybean press cake). The mould and yeast contamination of domestic seeds was negligible. The thermobaric and pressing treatments lowered the content of fungi by 97%. The products were considered free from mycotoxins. In comparison with full-fat soybean seeds, the protein content in the products was up to 19% higher, and 92% of the total lysine remained available. The products had lower content of antinutritional ingredients (trypsin inhibitors) and the urease activity was reduced by 52–59% and 99%, respectively. The experiment showed that the European genetically unmodified soybean feed products were characterised by good quality, mycotoxicological purity and high nutritional value for farm animals.

Sire-feed interactions for fattening performance and meat quality traits in growing-finishing pigs under a conventional and an organic feeding regimen

In a two-factorial feeding trial 120 growing-finishing pigs from eleven sires were fed on an organic (ORG) or a conventional (CON) diet. Diet ORG contained mainly oil press cakes and legume grains as protein source containing higher protein and crude fiber content along with slight deficiencies of limiting amino acids. Pigs were allocated to treatments balanced according to litter, sex and initial weight. Feed was offered ad libitum. Feed consumption, weight gain as well as carcass, meat and fat quality traits were recorded. ORG fed animals had lower weight gain, poorer feed conversion, lower loin muscle area, higher intramuscular fat content, higher ultimate pH (loin, ham), and a higher PUFA content in backfat. Despite for cook loss and dressing percentage, no sire-feed interactions were found. This indicates no need for a performance test, specifically designed for organic production. However, weight of the breeding values for the various traits and selection criteria should be adapted to the needs of organic production.

Hemp seed (Cannabis sativa L.) enriched pasta: Physicochemical properties and quality evaluation.

Hemp seed (Cannabis sativa L.) contain large amounts of nutrients, e.g. protein, dietary fiber, minerals, and unsaturated fatty acids, which make them a good fortifying component in food production. The aim of the present study was to determine the effect of hemp addition on the physicochemical properties, cooking quality, texture parameters and sensory properties of durum wheat pasta. The samples were fortified with 5–40% of commercially available hemp flour or 2.5–10% of hemp cake obtained from hemp seed oil pressing. Our study showed that the addition of hemp seed raw materials led to an increase in the protein, total dietary fiber (TDF), ash and fat content in the pasta samples. Due to its lower granulation and higher nutritional value, hemp flour was found to be a better raw material for the fortification of pasta than hemp cake. Pasta enriched with hemp flour at the level of 30–40% contains 19.53–28.87% d.m. of protein and 17.02–21.49% d.m. of TDF and according to the EU, a definition can be described as a high-protein and high-fiber products. All enriched pasta samples were also characterized by safe Δ-9-tetrahydrocannabinol (THC) and cannabidiol (CBD) content, and their sensory properties were accepted by consumers.

Valorization of Baby Carrot Processing Waste

ABSTRACT Carrot processors produce approximately 175,000 tons of waste annually in the United State of America. Carrot waste conversion is important to the carrot processing industry as this waste is rich in bioactive compounds and dietary fiber. We evaluated the effects of hydraulic press and expeller press on liquid and bioactive compound extractions. Mechanical separation of carrot mash by expeller pressing improved liquid extraction over the hydraulic press while simultaneously increasing the total solid, carotenoid, and polyphenol contents. Compared to untreated control mash, mechanically treated mash had higher fat-binding capacity. Our study indicates that further conversion of carrot mash could lead to better value streams for this byproduct.

Resource-saving technology of two-stage pressing in the production of rapeseed oil

Technical solutions are presented in the article aimed at improving the efficiency of the technological process of production for vegetable oil and obtaining feed additives for farm animals and poultry from the spring rapeseed, cultivated in the Krasnoyarsk Territory with a high oil content of 38-40%. The authors describe a resource-saving technology that provides for two-stage pressing of oilseed raw materials and obtaining high-quality edible rapeseed oil by two-stage cold pressing of oil from seed cake using screw and piston presses combined in one unit of technological equipment. The developed technology is compared with the double-pressing technology that is used widely in modern processing plants. The key technical solutions are highlighted according to completed analysis, which implementation improves the production efficiency of rapeseed two-stage pressing process for 12%. It also reduces electricity consumption by 8%, increases the yield of rapeseed oil from the cake by reducing the residual oil content in oil cake to 3-5%. The developed technical means are intended for introduction into the production of rapeseed processing scheme for micro - and small agricultural enterprises. It is established that the use of the developed resource-saving technology reduces the cost of rapeseed oil production in comparison with existing technologies for processing oilseeds up to 6-8%, depending on the oil content of the seeds.

Is Palm Kernel Cake a Suitable Alternative Feed Ingredient for Poultry?

Simple SummarySupply of raw materials such as corn and soybean meal as livestock and poultry feeds may be limited and is a significant concern during the Covid-19 pandemic especially for the countries that depend on importation of raw materials. Consequently, the palm kernel cake has been proposed as an alternative raw material for animal feeds to reduce importation dependency. The chemical composition of palm kernel cake varies depending on the method of oil extraction. The crude fiber content of palm kernel cake is acceptable to most ruminants but is considered high for poultry. Biodegradation of palm kernel cake through solid-state fermentation can improve its nutritional quality, improving broiler health status and growth performance.Palm kernel cake (PKC), a by-product of oil extracted from palm nuts through expeller press or solvent extraction procedures is one of the highest quantities of locally available and potentially inexpensive agricultural product. PKC provides approximately 14–18% of crude protein (CP), 12–20% crude fiber (CF), 3–9% ether extract (EE), and different amounts of various minerals that feasible to be used as a partial substitute of soybean meal (SBM) and corn in poultry nutrition. Poultry’s digestibility is reported to be compromised due to the indigestion of the high fiber content, making PKC potentially low for poultry feeding. Nevertheless, solid-state fermentation (SSF) can be applied to improve the nutritional quality of PKC by improving the CP and reducing CF content. PKC also contains β-mannan polysaccharide, which works as a prebiotic. However, there is a wide variation for the inclusion level of PKC in the broiler diet. These variations may be due to the quality of PKC, its sources, processing methods and value-added treatment. It has been documented that 10–15% of treated PKC could be included in the broiler’s diets. The inclusion levels will not contribute to a negative impact on the growth performances and carcass yield. Furthermore, it will not compromise intestinal microflora, morphology, nutrient digestibility, and immune system. PKC with a proper SSF process (FPKC) can be offered up to 10–15% in the diets without affecting broilers’ production performance.

Linking Expansion Behaviour of Extruded Potato Starch/Rapeseed Press Cake Blends to Rheological and Technofunctional Properties

In order to valorise food by-products into healthy and sustainable products, extrusion technology can be used. Thereby, a high expansion rate is often a targeted product property. Rapeseed press cake (RPC) is a protein- and fibre-rich side product of oil pressing. Although there is detailed knowledge about the expansion mechanism of starch, only a few studies describe the influence of press cake addition on the expansion and the physical quality of the extruded products. This study assessed the effect of RPC inclusion on the physical and technofunctional properties of starch-containing directly expanded products. The effect of starch type (native and waxy), RPC level (10, 40, 70 g/100 g), extrusion moisture content (24, 29 g/100 g) and barrel temperature (20–140 °C) on expansion, hardness, water absorption, and solubility of the extrudates and extruder response was evaluated. At temperatures above 120 °C, 70 g/100 g of RPC increased the sectional and volumetric expansion of extrudates, irrespective of starch type. Since expansion correlates with the rheological properties of the melt, RPC and RPC/starch blends were investigated pre- and postextrusion in a closed cavity rheometer at extrusion-like conditions. It was shown that with increasing RPC level the complex viscosity |ƞ*| of extruded starch/RPC blends increased, which could be linked to expansion behaviour.

Sunflower Oil Industry By-product as Natural Filler of Biocomposite Foams for Packaging Applications

The use of agroindustry by-products as reinforcements and/or composites filler is an innovative and economically attractive option that is still under study. Hence, the present work aims to study composite foams based on cassava-starch and sunflower oil press cake (SOPC), an oil industry by-product, using urea as an additive to enhance the biocomposites foaming capacity. Filler content (0, 20, and 40 wt%) and urea addition effect on foam morphology, physical properties and mechanical behaviour were analysed and compared to a benchmark polystyrene (PS) foam. In comparison with conventional PS foams, biofoams containing urea presented comparable mechanical properties yet higher hydrophilicity. Besides, formulations containing SOPC resulted in denser and harder materials and higher water uptake capacity than starch-based foams. Results provide further insights into biobased biodegradable foams development using agroindustrial residues as raw material and urea as foaming agent, with promising characteristics for food packaging.

Experimental studies of the operation of a prototype universal oil press

Experimental studies of the operation of a prototype universal oil press

Economic Barriers to the Application of Energy Efficient Motors in Industry

In this paper we present a technical, economic and financial feasibility analysis of the replacement a standard-efficiency induction motor (IE1) by a Premium-efficiency induction motor (IE3) in an industrial application. We consider a press used for the production of crude degummed soybean oil and soybean expeller, from an industry in the Province of Cordoba, Argentina. We use a model of the induction motor that drives the press to correctly estimate the load level and the performance of the induction motor currently used. With the data obtained from the model, we analyze the economic and financial feasibility of the induction motor replacement for the registered operating conditions, with the current energy prices and the associated subsidies. We calculate different indicators for the current scenario and future forecasts. The results show that, in the current context of high interest rates and high subsidies to electric power, economic barriers may exist to the replacement of induction motors by the higher efficiency class. However, the analysis with future scenarios of lower subsidies for electric power and / or lower interest rates on financial income can cause these barriers to be removed.

DEVELOPMENT OF GROUNDNUT OIL EXPELLING MACHINE

The need for new designs of Groundnut oil expeller is based on the cost and efficiency of the machine especially for the usage in small and medium size industries. It has to be cost effective and light weight to accommodate such demands. The existing Groundnut Oil Expellers in the market are too big and too expensive for these small medium size businesses to invest on. Other limitations are its maintenances aspect as well as its operations. Therefore, series of survey and research have been done to identify the needs and base on that, the Final Design and Specifications were synthesized. The Groundnut Oil Expeller is a screw type machine, which presses groundnut through a barrel-like cavity. Raw material (groundnut) enters one side of the press and by product (cake) exit the other side. The machine uses friction and continuous pressure from the screw drives to move and compress the groundnut. The oil seeps through small openings that do not allow groundnut fibre solids to pass through. Afterward, the pressed groundnuts are formed into a hardened cake, which is removed from the machine. This machine will satisfy the demand for the small and medium size industries because of its design, functionality and price. The measurements of the performance also being analyze by calculating the design efficiency.

Evaluation of degradability and ruminal kinetics of soybean meal subjected to strategies to maximize protein escape from the rumen

The objective of this experiment was to evaluate the in situ dry matter degradability and in situ crude protein degradability of soybean meal subjected to different treatments (thermal, chemical, tannins or saponins). The treatments were: conventional soybean (CON); soybean expeller (EXP); lignosulfonate-treated soybean meal (LIGS); condensed tannin-treated soybean meal (CTAN); hydrolysable tannin-treated soybean meal (HTAN) and Yucca schidigera extract-treated soybean meal (YUC). Samples of 5 g soybean meal were packed in nylon bags and incubated in the rumen of 2 fistulated cattle for seven incubation times (0, 3, 6, 9, 12, 18 and 24 hours), in sequence were washed, dried and weighed. The ruminal kinetics parameters were calculated, and the experiment was completely randomized, with six treatments, four replicates each, with duplicates. The EXP and LIGS treatments showed lower crude protein disappearance (CPD) within 12 hours, the CON, HTAN and YUC treatments had the highest CPD, and the CTAN presented an intermediate value (41.84%) (P &lt; 0.05). EXP had the lowest fraction “a” (soluble) of crude protein (CP) (10.1%) followed by LIGS and CTAN (average of 14.82%). EXP and LIGS had the highest rumen undegradable fraction of CP (57.35 and 51.62%), respectively. In addition, ruminal disappearance rates of dry matter and CP of the treatments ranged from 2.17 to 1.36% h-1 and from 2.63 to 1.2% h-1, respectively. The most efficient treatments to reduce ruminal protein degradation were EXP, LIGS and CTAN.

Pyrolysis of Rapeseed Oil Press Cake and Steam Gasification of Solid Residues

A deoiled rapeseed press cake (RPC) was pyrolyzed by heating at a slow heating rate to 1000 °C in a fixed bed reactor, and the produced char was then gasified to obtain data for the kinetic modeling of the process. The gasification experiments were performed in a thermogravimetric analyzer (TGA) under steam/argon mixtures at different temperatures (750, 800 and 850 °C) and steam mole fractions (0.17 and 0.45). The three most commonly used gas-solid kinetic models, the random pore model, the volumetric model and the shrinking core model were used to describe the conversion of char during steam gasification. The objective of the kinetic study was to determine the kinetic parameters and to assess the ability of the models to predict the RPC conversion during steam gasification. A TGA-MS analysis was applied to assess the composition of the product gas. The main steam gasification product of the RPC was hydrogen (approximately 60 mol % of the total product). The volumetric model was able to accurately predict the behavior of the RPC char gasification with steam at temperatures of 750–850 °C and steam concentrations less than 0.45 mole fraction. The activation energy and the reaction order with respect to steam were equal to 166 kJ/mol and 0.5, respectively, and were typical values for the gasification of biomass chars with steam

Antioxidant quantification in different portions obtained during olive oil extraction process in an olive oil press mill.

Different antioxidant compounds are generally transferred from olives to olive oil during the production process. This work characterized the principal total bioactive compounds (tocopherols and phenols) in olives, olive oil and by-products of four cultivars grown in Calabrian areas (southern Italy), considering the effect of harvesting period. Antioxidant capacity, total and individual phenolic compounds were also analysed. Drupes, olive paste, pomace and olive wastewater showed similar phenolic compounds, while olive oil possessed a different composition, suggesting that phenols are not only transferred from drupe to oil, but also they change during oil production. Tocopherols varied among cultivars and harvesting period: generally, they were more abundant in samples produced in the first harvesting period. Qualitative and quantitative differences in phenolic composition and antioxidant activity were significantly found among cultivars in all the matrices. The highest amount of total phenolic antioxidants ended up in olive wastewater with variability due to the olive cultivar, while only a small part of them finished in the oil. This work shows evidence that the availability of bioactive compounds in different portions from the olive oil extraction belong to different varietal origins. In particular, new information was acquired on Ottobratica Calipa, a new olive clone, that produced an olive oil with an interesting antioxidant amount. © 2020 Society of Chemical Industry.

Phylogenetic characterization and screening of halophilic bacteria from Algerian salt lake for the production of biosurfactant and enzymes

Environments containing significant concentration of NaCl such as salt lakes harbor extremophiles microorganisms which have a great biotechnology interest. To explore the diversity of Bacteria in Chott Tinsilt (Algeria), an isolation program was performed. Water samples were collected from the saltern during the pre-salt harvesting phase. This Chott is high in salt (22.47% (w/v). Seven halophiles Bacteria were selected for further characterization. The isolated strains were able to grow optimally in media with 10–25% (w/v) total salts. Molecular identification of the isolates was performed by sequencing the 16S rRNA gene. It showed that these cultured isolates included members belonging to the Halomonas, Staphylococcus, Salinivibrio, Planococcus and Halobacillus genera with less than 98% of similarity with their closest phylogenetic relative. The halophilic bacterial isolates were also characterized for the production of biosurfactant and industrially important enzymes. Most isolates produced hydrolases and biosurfactants at high salt concentration. In fact, this is the first report on bacterial strains (A4 and B4) which were a good biosurfactant and coagulase producer at 20% and 25% ((w/v)) NaCl. In addition, the biosurfactant produced by the strain B4 at high salinity (25%) was also stable at high temperature (30-100°C) and high alkalinity (pH 11).

Digestibility of amino acids and concentrations of metabolizable energy and net energy are greater in high-shear dry soybean expellers than in soybean meal when fed to growing pigs.

Soybean expellers may be produced by dry extrusion and mechanical oil pressing of soybeans, but there is limited information about the nutritional value of expellers produced via this procedure. Therefore, 2 experiments were conducted to test the hypothesis that standardized ileal digestibility (SID) of CP and amino acids (AA), apparent total tract digestibility (ATTD) of energy and total dietary fiber (TDF), and concentrations of DE, ME, and NE are greater in soybean expellers than in soybean meal (SBM) when fed to growing pigs. Pigs were the offspring of Line 359 boars mated to Camborough females (Pig Improvement Company, Hendersonville, TN). In experiment 1, nine growing barrows (initial BW: 55.98 kg ± 13.75 kg) with T-cannulas installed in the distal ileum were allotted to 1 of 3 diets using a triplicated 3 × 3 Latin square design with 3 periods. Two diets were formulated to contain 35% soybean expellers or 33% SBM as the sole source of AA. A N-free diet was used to determine basal endogenous losses of AA. Ileal digesta were collected on days 6 and 7 of each 7-d period. Results indicated that the SID of most indispensable and dispensable AA were greater (P < 0.05) or tended (P < 0.10) to be greater in soybean expellers than in SBM. In experiment 2, a corn-based diet and 2 diets based on corn and each of the 2 soybean products were formulated. Twenty-four growing barrows (initial BW: 44.88 kg ± 2.17 kg) were allotted to 1 of the 3 diets with 8 pigs per diet. Urine and fecal samples were collected for 4 d after 5 d of adaptation. Results indicated that the ATTD of energy and TDF was not different between soybean expellers and SBM, but the ATTD of TDF in the 2 soybean products was greater (P < 0.05) than in corn. Concentrations of DE and ME in soybean expellers were greater (P < 0.05) compared with corn or SBM. Soybean expellers had greater (P < 0.05) calculated NE compared with SBM, but there was no difference in NE between corn and soybean expellers. In conclusion, values for SID of most AA and DE, ME, and NE in soybean expellers were greater than in SBM.

Microwave pre-treatment of canola seeds and flaked seeds for increased hot expeller oil yield.

Microwave (MW) pre-treatment of canola seeds or flaked seeds was found to be a superior alternative to the conventional thermal pre-treatment (steam). Flaked seeds were "cooked" (heat-treated) with steam or using microwave treatments in the temperature range of 62-130°C prior to expeller pressing. Microwave cooking at 100°C resulted in the highest increase in the pressed oil yield, which is an increase of 3.7% (w/w) on a pressed oil basis or 9.0% (oil in seed basis) compared with steam cooking. Whole canola seeds conditioning was conducted with microwaves or steam, in the temperature range of 40-75°C, followed by microwave or steam cooking at 100°C to evaluate the effect of MW treatment during conditioning on the expeller oil yield. The use of a continuous microwave process for combined conditioning of whole seeds at 55°C and subsequent cooking of flaked seeds at 100°C resulted in a 4.0% increase in expeller oil yield, compared with steam conditioningand cooking. The influence of dry basis (db %) moisture contents of 5%, 11.5%, and 16.5% on oil yield after steam or MW treatments of seeds and flaked seeds was also studied. The moisture content of 11.5% (db %) yielded the highest net oil yield for both MW and steam at best conditioning and cooking temperatures of 55°C and 100°C, respectively. No significant impact of MW cooking was seen on oil quality compared with conventional steam cooking.