Metal Nanowire Networks Research Articles

Relationship between Material Properties and Transparent Heater Performance for Both Bulk-like and Percolative Nanostructured Networks

Transparent heaters are important for many applications and in the future are likely to be fabricated from thin, conducting, nanostructured networks. However, the electrical properties of such networks are almost always controlled by percolative effects. The impact of percolation on heating effects has not been considered, and the material parameter combinations that lead to efficient performance are not known. In fact, figures of merit for transparent heaters have not been elucidated, either in bulk-like or percolative systems. Here, we develop a simple yet comprehensive model describing the operation of transparent heaters. By considering the balance of Joule heating versus power dissipated by both convection and radiation, we derive an expression for the time-dependent heater temperature as a function of both electrical and thermal parameters. This equation can be modified to describe the relationship between temperature, optical transmittance, and electrical/thermal parameters in both bulk-like and percolative systems. By performing experiments on silver nanowire networks, systems known to display both bulk-like and percolative regimes, we show the model to describe real systems extremely well. This work shows the performance of transparent heaters in the percolative regime to be significantly less efficient compared to the bulk-like regime, implying the diameter of the nanowires making up the network to be critical. The model allows the identification of figures of merit for networks in both bulk-like and percolative regimes. We show that metallic nanowire networks are most promising, closely followed by CVD graphene, with networks of solution-processed graphene and carbon nanotubes being much less efficient.

Metallic nanowire networks: effects of thermal annealing on electrical resistance.

Metallic nanowire networks have huge potential in devices requiring transparent electrodes. This article describes how the electrical resistance of metal nanowire networks evolve under thermal annealing. Understanding the behavior of such films is crucial for the optimization of transparent electrodes which find many applications. An in-depth investigation of silver nanowire networks under different annealing conditions provides a case study demonstrating that several mechanisms, namely local sintering and desorption of organic residues, are responsible for the reduction of the systems electrical resistance. Optimization of the annealing led to specimens with transmittance of 90% (at 550 nm) and sheet resistance of 9.5 Ω sq(-1). Quantized steps in resistance were observed and a model is proposed which provides good agreement with the experimental results. In terms of thermal behavior, we demonstrate that there is a maximum thermal budget that these electrodes can tolerate due to spheroidization of the nanowires. This budget is determined by two main factors: the thermal loading and the wire diameter. This result enables the fabrication and optimization of transparent metal nanowire electrodes for solar cells, organic electronics and flexible displays.

Laser patterning of transparent conductive metal nanowire coatings: simulation and experiment

Transparent and electrically conductive metal nanowire networks are possible replacements for costly indium tin oxide (ITO) films in many optoelectronic devices. ITO films are regularly patterned using pulsed lasers so similar technologies could be used for nanowire coatings to define electrode structures. Here, the effects of laser irradiation on conducting silver nanowire coatings are simulated and then investigated experimentally for networks formed by spray deposition onto transparent substrates. The ablation threshold fluence is found experimentally for such nanowire networks and is then related to film thickness. An effective model using finite-element heat transfer analysis is examined to look at energy dissipation through these nanowire networks and used to understand mechanisms at play in the laser-material interactions. It is demonstrated that the three-dimensional nature of these coatings and the relative ratios of the rates of lateral to vertical heat diffusion are important controlling parameter affecting the ablation threshold.

Electrical percolation in quasi-two-dimensional metal nanowire networks for transparent conductors

We simulate the conductivity of quasi-two-dimensional mono- and polydisperse rod networks having rods of various aspect ratios (L/D = 25-800) and rod densities up to 100 times the critical density and assuming contact-resistance dominated transport. We report the rod-size dependence of the percolation threshold and the density dependence of the conductivity exponent over the entire L/D range studied. Our findings clarify the range of applicability for the popular widthless-stick description for physical networks of rodlike objects with modest aspect ratios and confirm predictions for the high-density dependence of the conductivity exponent obtained from modest-density systems. We also propose a heuristic extension to the finite-width excluded area percolation model to account for arbitrary distributions in rod length and validate this solution with numerical results from our simulations. These results are relevant to nanowire films that are among the most promising candidates for high performance flexible transparent electrodes.

ITO‐Free, Small‐Molecule Organic Solar Cells on Spray‐Coated Copper‐Nanowire‐Based Transparent Electrodes

The great potential of solution‐processed metal nanowire networks utilized as a transparent electrode has attracted much attention in the last years. Typically, silver nanowires are applied, although their replacement by more abundant and cheaper materials is of interest. Here, a hydrazine‐free synthesis route for high aspect ratio copper nanowires is used to prepare conductive networks showing an enhanced electrode performance. The network deposition is done with a scalable spray‐coating process on glass and on polymer foils. By a pressing or an annealing step, highly conductive transparent electrodes are obtained, and they reveal transmittance‐resistance values similar to indium tin oxide (ITO) and networks made of silver nanowires. The application potential of the copper nanowire electrodes is demonstrated by integrating them into an evaporated small‐molecule organic solar cell with 3% efficiency.

Nanophotonic Boolean logic in metal nanowire networks

Nanophotonic Boolean logic in metal nanowire networks

High-Performance, Transparent, and Stretchable Electrodes Using Graphene–Metal Nanowire Hybrid Structures

Transparent electrodes that can remain electrically conductive and stable under large mechanical deformations are highly desirable for applications in flexible and wearable electronics. This paper describes a comprehensive study of the electrical, optical, and mechanical properties of hybrid nanostructures based on two-dimensional graphene and networks of one-dimensional metal nanowires, and their use as transparent and stretchable electrodes. Low sheet resistance (33 Ω/sq) with high transmittance (94% in visible range), robust stability against electric breakdown and oxidation, and superb flexibility (27% in bending strain) and stretchability (100% in tensile strain) are observed, and these multiple functionalities of the hybrid structures suggest a future promise for next generation electronics. The use of hybrid electrodes to fabricate oxide semiconductor transistors and single-pixel displays integrated on wearable soft contact lenses with in vivo tests are demonstrated.

Reversible Sliding in Networks of Nanowires

This work demonstrates that metal nanowires in a percolating network can reversibly slide across one another. Reversible sliding allows networks of metal nanowires to maintain electrical contact while being stretched to strains greater than the fracture strain for individual nanowires. This phenomenon was demonstrated by using networks of nanowires as compliant electrodes for a dielectric elastomer actuator. Reversible nanowire sliding enabled actuation to a maximum area strain of 200% and repetitive cycling of the actuator to an area strain of 25% over 150 times. During actuation, the transmittance of the network increased 4.5 times, from 13% to 58%. Compared to carbon-based compliant electrodes, networks of metal nanowires can actuate across a broader range of optical transmittance. The widely tunable transmittance of nanowire-based actuators allows for their use as a light valve.

Room‐Temperature Nanosoldering of a Very Long Metal Nanowire Network by Conducting‐Polymer‐Assisted Joining for a Flexible Touch‐Panel Application

AbstractAs an alternative to the brittle and expensive indium tin oxide (ITO) transparent conductor, a very simple, room‐temperature nanosoldering method of Ag nanowire percolation network is developed with conducting polymer to demonstrate highly flexible and even stretchable transparent conductors. The drying conducting polymer on Ag nanowire percolation network is used as a nanosoldering material inducing strong capillary‐force‐assisted stiction of the nanowires to other nanowires or to the substrate to enhance the electrical conductivity, mechanical stability, and adhesion to the substrate of the nanowire percolation network without the conventional high‐temperature annealing step. Highly bendable Ag nanowire/conducting polymer hybrid films with low sheet resistance and high transmittance are demonstrated on a plastic substrate. The fabricated flexible transparent electrode maintains its conductivity over 20 000 cyclic bends and 5 to 10% stretching. Finally, a large area (A4‐size) transparent conductor and a flexible touch panel on a non‐flat surface are fabricated to demonstrate the possibility of cost‐effective mass production as well as the applicability to the unconventional arbitrary soft surfaces. These results suggest that this is an important step toward producing intelligent and multifunctional soft electric devices as friendly human/electronics interface, and it may ultimately contribute to the applications in wearable computers.

Large-size, high-uniformity, random silver nanowire networks as transparent electrodes for crystalline silicon wafer solar cells

Metal nanowire networks are emerging as next generation transparent electrodes for photovoltaic devices. We demonstrate the application of random silver nanowire networks as the top electrode on crystalline silicon wafer solar cells. The dependence of transmittance and sheet resistance on the surface coverage is measured. Superior optical and electrical properties are observed due to the large-size, highly-uniform nature of these networks. When applying the nanowire networks on the solar cells with an optimized two-step annealing process, we achieved as large as 19% enhancement on the energy conversion efficiency. The detailed analysis reveals that the enhancement is mainly caused by the improved electrical properties of the solar cells due to the silver nanowire networks. Our result reveals that this technology is a promising alternative transparent electrode technology for crystalline silicon wafer solar cells.

Solution processed zinc oxide nanopyramid/silver nanowire transparent network films with highly tunable light scattering properties

Metal nanowire transparent networks are promising replacements to indium tin oxide (ITO) transparent electrodes for optoelectronic devices. While the transparency and sheet resistance are key metrics for transparent electrode performance, independent control of the film light scattering properties is important to developing multifunctional electrodes for improved photovoltaic absorption. Here we show that controlled incorporation of ZnO nanopyramids into a metal nanowire network film affords independent, highly tunable control of the scattering properties (haze) with minimal effects on the transparency and sheet resistance. Varying the zinc oxide/silver nanostructure ratios prior to spray deposition results in sheet resistances, transmission (600 nm), and haze (600 nm) of 6-30 Ω □(-1), 68-86%, and 34-66%, respectively. Incorporation of zinc oxide nanopyramid scattering agents into the conducting nanowire mesh has a negligible effect on mesh connectivity, providing a straightforward method of controlling electrode scattering properties. The decoupling of the film scattering power and electrical characteristics makes these films promising candidates for highly scattering transparent electrodes in optoelectronic devices and can be generalized to other metal nanowire films as well as carbon nanotube transparent electrodes.

Past achievements and future challenges in the development of optically transparent electrodes

Increasing demand for raw materials means that alternatives to indium-tin oxide are desired for optically transparent electrode applications. Carbon nanotube, metal nanowire networks and regular metal grids have been investigated as possible options. In this review, these materials and recently rediscovered graphene are compared with the usual transparent conductive oxides.

Solution-processed flexible transparent conductors composed of silver nanowire networks embedded in indium tin oxide nanoparticle matrices

Although silver nanowire meshes have already demonstrated sheet resistance and optical transmittance comparable to those of sputter-deposited indium tin oxide thin films, other critical issues including surface morphology, mechanical adhesion and flexibility have to be addressed before widely employing silver nanowire networks as transparent conductors in optoelectronic devices. Here, we demonstrate the efficacy of low temperature solution-processed flexible metal nanowire networks embedded in a conductive metal oxide nanoparticle matrix as transparent conductors, and investigate their microstructural, optoelectronic, and mechanical properties in attempting to resolve nearly all of the technological issues imposed on silver nanowire networks. Surrounding silver nanowires by conductive indium tin oxide nanoparticles offers low wire to wire junction resistance, smooth surface morphology, and excellent mechanical adhesion and flexibility while maintaining the high transmittance and the low sheet resistance. In addition, we discuss the relationship between sheet resistance and transmittance in the silver nanowire composite transparent conductors and their maximum achievable transmittance. Although we have selected silver nanowires and indium tin oxide nanoparticle matrix as demonstration materials, we anticipate that various metal nanowire meshes embedded in various conductive metal oxide nanoparticle matrices can effectively serve as transparent conductors for a wide variety of optoelectronic devices owing to their superior performance, simple, cost-effective, and gentle processing.

Manipulating Connectivity and Electrical Conductivity in Metallic Nanowire Networks

Connectivity in metallic nanowire networks with resistive junctions is manipulated by applying an electric field to create materials with tunable electrical conductivity. In situ electron microscope and electrical measurements visualize the activation and evolution of connectivity within these networks. Modeling nanowire networks, having a distribution of junction breakdown voltages, reveals universal scaling behavior applicable to all network materials. We demonstrate how local connectivity within these networks can be programmed and discuss material and device applications.

Highly flexible transparent film heaters based on random networks of silver nanowires

We demonstrate a new concept for the fabrication of flexible transparent thin film heaters based on silver nanowires. Thanks to the intrinsic properties of random networks of metallic nanowires, it is possible to combine bendability, transparency and high heating performances at low voltage, typically below 12 V which is of interest for many applications. This is currently not possible with transparent conductive oxide technologies, and it compares well with similar devices fabricated with carbon nanotubes or graphene. We present experiments on glass and poly(ethylene naphthalate) (PEN) substrates (with thicknesses of 125 μm and extremely thin 1.3 μm) with excellent heating performances. We point out that the amount of silver necessary to realize the transparent heaters is very low and we also present preliminary results showing that this material can be efficiently used to fabricate photochromic displays. To our knowledge, this is the first report of metallic nanowire-based transparent thin film heaters. We think these results could be a useful approach for the engineering of highly flexible and transparent heaters which are not attainable by existing processes. Open image in new window

Direct-write pulsed laser processed silver nanowire networks for transparent conducting electrodes

Metal nanowire networks are promising alternatives for transparent conducting layers in flexible electronics. However, the inverse relationship between transparency and conductivity limits their viability in many critical applications. In this work, we demonstrate a direct-write refining technique in which a solution-processed nanowire network, deposited by spin coating, is exposed to monochromatic UV pulsed laser processing near a plasmonic resonance. Our results exhibit a 75 % reduction in surface resistance along with marginal improvements in optical transparency. The local nature of the laser technique enables direct-write or large area processing on a variety of substrates including flexible, and organic materials.

Comparing the Fundamental Physics and Device Performance of Transparent, Conductive Nanostructured Networks with Conventional Transparent Conducting Oxides

AbstractNetworks made of single‐walled carbon nanotubes (SWNTs) and metallic nanowire networks, graphene, and ultra‐thin metal films have all been proposed as replacements for transparent conducting oxides (TCOs) in photovoltaic and other applications. However, only limited comparisons of nanostructured networks and TCOs are available. Several common figures of merit that are often used to compare the electrical and optical performance of the transparent contacts are evaluated here, and the merits of each method of comparison are discussed. Calculating the current loss due to absorption in the TCO is the most useful metric for evaluating new materials for use in solar cells with well‐defined sheet resistance requirements and known quantum efficiencies. The ‘Haacke’ figure of merit, ΦH, correlates fairly well with current loss and is a good metric for evaluating electro‐optical performance for more general applications. The analyses presented here demonstrate that silver nanowire networks are much closer to achieving optimal electrical and optical properties than carbon‐based networks.

Very long Ag nanowire synthesis and its application in a highly transparent, conductive and flexible metal electrode touch panel

The future electronics will be soft, flexible and even stretchable to be more human friendly in the form of wearable computers. However, conventional electronic materials are usually brittle. Recently, carbon based materials are intensively investigated as a good candidate for flexible electronics but with limited mechanical and electrical performances. Metal is still the best material for electronics with great electrical properties but with poor transparency and mechanical performance. Here we present a simple approach to develop a synthesis method for very long metallic nanowires and apply them as new types of high performance flexible and transparent metal conductors as an alternative to carbon nanotubes, graphene and short nanowire based flexible transparent conductors and indium tin oxide based brittle transparent conductors. We found that very long metallic nanowire network conductors combined with a low temperature laser nano-welding process enabled superior transparent flexible conductors with high transmittance and high electrical conductivity. Further, we demonstrated highly flexible metal conductor LED circuits and transparent touch panels. The highly flexible and transparent metal conductors can be mounted on any non-planar surfaces and applied for various opto-electronics and ultimately for future wearable electronics.

Prospects for Nanowire-Doped Polycrystalline Graphene Films for Ultratransparent, Highly Conductive Electrodes

Traditional transparent conducting materials such as ITO are expensive, brittle, and inflexible. Although alternatives like networks of carbon nanotubes, polycrystalline graphene, and metallic nanowires have been proposed, the transparency-conductivity trade-off of these materials makes them inappropriate for broad range of applications. In this paper, we show that the conductivity of polycrystalline graphene is limited by high resistance grain boundaries. We demonstrate that a composite based on polycrystalline graphene and a subpercolating network of metallic nanowires offers a simple and effective route to reduced resistance while maintaining high transmittance. This new approach of "percolation-doping by nanowires" has the potential to beat the transparency-conductivity constraints of existing materials and may be suitable for broad applications in photovoltaics, flexible electronics, and displays.

The effects of percolation in nanostructured transparent conductors

Abstract