Amorphous and polycrystalline (Ga,P) grown with the molecular beam epitaxy technique at low temperatures were developed as adhesive materials for wafer bonding technology. The microstructure and V/III incorporation ratio in (Ga,P) were studied with transmission electron microscopy (TEM) and Auger electron spectroscopy. The crystallinity of the low-temperature-grown (LTG) (Ga,P), amorphous or polycrystalline, is controlled by the phosphorus overpressure during growth. The n-type GaP substrates, each with LTG (Ga,P) material on top, were strongly bonded face-to-face at 600 °C for several hours. TEM shows that along the bonded interface recrystallization of the (Ga,P) layer has taken place during high-temperature annealing and hence helped the two wafers bond together. In comparison, direct wafer bonding of GaP substrates without LTG (Ga,P) requires high bonding temperatures above 750 °C. The current–voltage (I–V) characteristics of the bonded samples were also investigated. Samples bonded with Ga-rich polycrystalline (Ga,P) exhibit linear I–V dependence across the bonded interface. In contrast, samples bonded with P-rich amorphous (Ga,P) show back-to-back Schottky I–V characteristics with a breakdown of about 11–13 V. The two bonded interfaces show great similarity in microstructure except that gallium clusters are present only at the interface of the sample bonded with Ga-rich polycrystalline (Ga,P). We attribute the linear ohmic I–V dependence to the presence of Ga-clusters.
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