Multicarbon Products Research Articles

Lowering *CO Affinity over Cu Nanoparticles for Enhanced Electrochemical CO 2 Conversion to Multicarbon Products at High Current Density

Lowering *CO Affinity over Cu Nanoparticles for Enhanced Electrochemical CO ₂ Conversion to Multicarbon Products at High Current Density

Grain-Boundary Engineering Boosted Undercoordinated Active Sites for Scalable Conversion of CO2 to Ethylene.

The development of highly selective and energy efficient technologies for electrochemical CO2 reduction combined with renewable energy sources holds great promise for advancing the field of sustainable chemistry. The engineering of copper-based electrodes facilitates the conversion of CO2 into high-value multicarbon products (C2+). However, the ambiguous determination of the intrinsic CO2 activity and the maximization of the density of exposed active sites have severely limited the use of Cu for the realization of practical electrocatalytic devices. Here, we report a scalable strategy to obtain a high density of undercoordinated sites by maximizing the exposure of grain-boundary active sites using a direct chronoamperometric pulse method. Our numerical investigations predicted that grain boundaries modulate the adsorption behavior of *CO on the Cu surface, which acts as a key intermediate species associated with the production of multicarbon species. We investigated the consequence of grain-boundary density on dendric Cu catalysts (GB-Cu) by combining transmission electron microscopy, in situ Raman spectroscopy, and X-ray photoelectron spectroscopy with electrochemical measurements. A linear relationship between the Faradaic efficiency of the C2+ product and the presence of undercoordinated sites was observed, which allowed to directly quantify the contribution of the grain boundary in Cu-based catalysts on the CO2RR properties and the formation of multicarbon products. Using a membrane electrode assembly electrolyzer, the high grain-boundary density Cu electrodes achieved a maximum Faradaic efficiency of 73.2% for C2+ product formation and a full-cell energy efficiency of 20.2% at a specific current density of 303.6 mA cm-2. The GB-Cu was implemented in a 25 cm2 MEA electrolyzer and demonstrated selectivity of over 62% for 70 h together with current retention of 88.4% at the applied potential of -3.80 V. The catalysts and electrolyzer were further coupled to an InGaP/GaAs/Ge triple-junction solar cell to demonstrate a solar-to-fuel (STF) conversion efficiency of 8.33%. This work designed an undercoordinated Cu-based catalyst for the realization of solar-driven fuel production.

Lattice Charge Tuning-Driven Multi-Carbon Products from Carbon Dioxide

Lattice Charge Tuning-Driven Multi-Carbon Products from Carbon Dioxide

Mesh GDEs: An alternative to carbon-based electrodes for CO2 reduction at higher current densities

Scaling up the electrolysis of CO2 to multi-carbon products remains a challenge due to the instability of conventional carbon-based gas diffusion materials at higher current densities. In this study, we investigate the use of a CuMesh-Polytetrafluoroethylene (PTFE) sandwich electrode, which is both scalable and can conduct large amounts of current on account of its metallic structure. Although we showcase CO2RR activity up to –500 mA cm−2, the trends we observe indicate this value can be pushed beyond –1 A cm−2. We find that we can achieve a higher ethylene (C2H4) partial current density by increasing mesh sizes (i.e., smaller pores). Furthermore, 100 h durability tests revealed that both morphological changes and reaction-driven electrolyte contamination are critical for steady C2H4 performance even if flooding is mitigated. Thus, substantial room for optimization exists for future works. To conclude, the mesh based GDE we propose herein opens up possibilities for achieving robust industrial-scale CO2 and CO reduction.

Toward Durable CO2 Electroreduction with Cu-Based Catalysts via Understanding Their Deactivation Modes.

The technology of CO2 electrochemical reduction (CO2ER) provides a means to convert CO2, a waste greenhouse gas, into value-added chemicals. Copper is the most studied element that is capable of catalyzing CO2ER to obtain multicarbon products, such as ethylene, ethanol, acetate, etc., at an appreciable rate. Under the operating condition of CO2ER, the catalytic performance of Cu decays because of several factors that alters the surface properties of Cu. In this review, these factors that cause the degradation of Cu-based CO2ER catalysts are categorized into generalized deactivation modes, that are applicable to all electrocatalytic systems. The fundamental principles of each deactivation mode and the associated effects of each on Cu-based catalysts are discussed in detail. Structure- and composition-activity relationship developed from recent in situ/operando characterization studies are presented as evidence of related deactivation modes in operation. With the aim to address these deactivation modes, catalyst design and reaction environment engineering rationales are suggested. Finally, perspectives and remarks built upon the recent advances in CO2ER are provided in attempts to improve the durability of CO2ER catalysts.

Polyacrylate modified Cu electrode for selective electrochemical CO2 reduction towards multicarbon products

Highly selective production of value-added multicarbon (C2+) products via electrochemical CO2 reduction reaction (eCO2RR) on polycrystalline copper (Cu) remains challenging. Herein, the facile surface modification using poly (α-ethyl cyanoacrylate) (PECA) is presented to greatly enhance the C2+ selectivity for eCO2RR over polycrystalline Cu, with Faradaic efficiency (FE) towards C2+ products increased from 30.1% for the Cu electrode to 72.6% for the obtained Cu-PECA electrode at −1.1 V vs. reversible hydrogen electrode (RHE). Given the well-determined FEs towards C2+ products, the partial current densities for C2+ production could be estimated to be −145.4 mA cm−2 for the Cu-PECA electrode at −0.9 V vs. RHE in a homemade flow cell. In-situ spectral characterizations and theoretical calculations reveal that PECA featured with electron-accepting −C≡N and −COOR groups decorated onto the Cu electrode could inhibit the adsorption of *H intermediates and stabilize the *CO intermediates, given the redistributed interfacial electron density and the raised energy level of d-band center (Ed) of Cu active sites, thus facilitating the C–C coupling and then the C2+ selective production. This study is believed to be guidable to the modification of electrocatalysts and electrodes with polymers to steer the surface adsorption behaviors of reaction intermediates to realize practical eCO2RR towards value-added C2+ products with high activity and selectivity.

Br, O‐Modified Cu(111) Interface Promotes CO2 Reduction to Multicarbon Products

AbstractElectrochemical reduction of CO2 to multicarbon (C2+) products with added value represents a promising strategy for achieving a carbon‐neutral economy. Precise manipulation of the catalytic interface is imperative to control the catalytic selectivity, particularly toward C2+ products. In this study, a unique Cu/UIO‐Br interface is designed, wherein the Cu(111) plane is co‐modified simultaneously by Br and O from UIO‐66‐Br support. Such Cu/UIO‐Br catalytic interface demonstrates a superior Faradaic efficiency of ≈53% for C2+ products (ethanol/ethylene) and the C2+ partial current density reached 24.3 mA cm−2 in an H‐cell electrolyzer. The kinetic isotopic effect test, in situ attenuated total reflection Fourier transform infrared spectroscopy and density functional theory calculations have been conducted to elucidate the catalytic mechanism. The Br, O co‐modification on the Cu(111) interface enhanced the adsorption of CO2 species. The hydrogen‐bond effect from the doped Br atom regulated the kinetic processes of *H species in CO2RR and promoted the formation of *COH intermediate. The formed *COH facilitates the *CO–*COH coupling and promotes the C2+ selectivity finally. This comprehensive investigation not only provides an in‐depth study and understanding of the catalytic process but also offers a promising strategy for designing efficient Cu‐based catalysts with exceptional C2+ products.

CO2 electrolysis to multi-carbon products in strong acid at ampere-current levels on La-Cu spheres with channels

Achieving satisfactory multi-carbon (C2+) products selectivity and current density under acidic condition is a key issue for practical application of electrochemical CO2 reduction reaction (CO2RR), but is challenging. Herein, we demonstrate that combining microenvironment modulation by porous channel structure and intrinsic catalytic activity enhancement via doping effect could promote efficient CO2RR toward C2+ products in acidic electrolyte (pH ≤ 1). The La-doped Cu hollow sphere with channels exhibits a C2+ products Faradaic efficiency (FE) of 86.2% with a partial current density of −775.8 mA cm−2. CO2 single-pass conversion efficiency for C2+ products can reach 52.8% at −900 mA cm−2. Moreover, the catalyst still maintains a high C2+ FE of 81.3% at −1 A cm−2. The channel structure plays a crucial role in accumulating K+ and OH- species near the catalyst surface and within the channels, which effectively suppresses the undesired hydrogen evolution and promotes C–C coupling. Additionally, the La doping enhances the generation of *CO intermediate, and also facilitates C2+ products formation.

Site-Selective Growth of fcc-2H-fcc Copper on Unconventional Phase Metal Nanomaterials for Highly Efficient Tandem CO2 Electroreduction.

Copper (Cu) nanomaterials are a unique kind of electrocatalysts for high-value multi-carbon production in carbon dioxide reduction reaction (CO2RR), which holds enormous potential in attaining carbon neutrality. However, phase engineering of Cu nanomaterials remains challenging, especially for the construction of unconventional phase Cu-based asymmetric heteronanostructures. Here the site-selective growth of Cu on unusual phase gold (Au) nanorods, obtaining three kinds of heterophase fcc-2H-fcc Au-Cu heteronanostructures is reported. Significantly, the resultant fcc-2H-fcc Au-Cu Janus nanostructures (JNSs) break the symmetric growth mode of Cu on Au. In electrocatalytic CO2RR, the fcc-2H-fcc Au-Cu JNSs exhibit excellent performance in both H-type and flow cells, with Faradaic efficiencies of 55.5% and 84.3% for ethylene and multi-carbon products, respectively. In situ characterizations and theoretical calculations reveal the co-exposure of 2H-Au and 2H-Cu domains in Au-Cu JNSs diversifies the CO* adsorption configurations and promotes the CO* spillover and subsequent C-C coupling toward ethylene generation with reduced energy barriers.

Diffusion Retardation Induced by Steric Confinement to Accelerate CO 2 Electroreduction towards Multi-carbon Products

Diffusion Retardation Induced by Steric Confinement to Accelerate CO ₂ Electroreduction towards Multi-carbon Products

Au-Cu dual-single-atom sites on Bi2WO6 with oxygen vacancy for CO2 photoreduction towards multicarbon products

CO2 photoreduction into high-value-added C2+ products struggles with energetic challenges in forming critical intermediates and multiple C−C bonds. Herein, an effectively synthesized photocatalyst, Bi2WO6 nanosheets with oxygen vacancies anchoring Au and Cu dual single atoms on the surface, can convert CO2 and H2O vapour into C3H6 and C2H4. The high product selectivity of 18.2 % for C3H6 and 65.4 % for total C2+ hydrocarbons are achieved under concentrated light irradiation (2.4 W·cm−2). Au-Cu dual-single-atom sites and defect engineering strategies exhibit synergistic effects on optimizing the reaction thermodynamics and charge kinetics for CO2 conversion. Theoretical calculations provide reference values for reaction pathways of C3H6 and C2H4 formation, with the C−C couplings being potential determining steps of multicarbon product formation. Our work offers a promising strategy with a combination of concentrated light irradiation technology and catalyst modification to achieve high selectivity of C2+ products.

A 2D Porous Cu3N Catalyst for Efficient CO Electroreduction to Multicarbon Products at an Ampere Level Current Density

A 2D Porous Cu₃N Catalyst for Efficient CO Electroreduction to Multicarbon Products at an Ampere Level Current Density

Revealing the structural evolution of CuAg composites during electrochemical carbon monoxide reduction

Comprehending the catalyst structural evolution during the electrocatalytic process is crucial for establishing robust structure/performance correlations for future catalysts design. Herein, we interrogate the structural evolution of a promising Cu-Ag oxide catalyst precursor during electrochemical carbon monoxide reduction. By using extensive in situ and ex situ characterization techniques, we reveal that the homogenous oxide precursors undergo a transformation to a bimetallic composite consisting of small Ag nanoparticles enveloped by thin layers of amorphous Cu. We believe that the amorphous Cu layer with undercoordinated nature is responsible for the enhanced catalytic performance of the current catalyst composite. By tuning the Cu/Ag ratio in the oxide precursor, we find that increasing the Ag concentration greatly promotes liquid products formation while suppressing the byproduct hydrogen. CO2/CO co-feeding electrolysis and isotopic labelling experiments suggest that high CO concentrations in the feed favor the formation of multi-carbon products. Overall, we anticipate the insights obtained for Cu-Ag bimetallic systems for CO electroreduction in this study may guide future catalyst design with improved performance.

CO electrolysis to multicarbon products over grain boundary-rich Cu nanoparticles in membrane electrode assembly electrolyzers

Producing valuable chemicals like ethylene via catalytic carbon monoxide conversion is an important nonpetroleum route. Here we demonstrate an electrochemical route for highly efficient synthesis of multicarbon (C2+) chemicals from CO. We achieve a C2+ partial current density as high as 4.35 ± 0.07 A cm−2 at a low cell voltage of 2.78 ± 0.01 V over a grain boundary-rich Cu nanoparticle catalyst in an alkaline membrane electrode assembly (MEA) electrolyzer, with a C2+ Faradaic efficiency of 87 ± 1% and a CO conversion of 85 ± 3%. Operando Raman spectroscopy and density functional theory calculations reveal that the grain boundaries of Cu nanoparticles facilitate CO adsorption and C − C coupling, thus rationalizing a qualitative trend between C2+ production and grain boundary density. A scale-up demonstration using an electrolyzer stack with five 100 cm2 MEAs achieves high C2+ and ethylene formation rates of 118.9 mmol min−1 and 1.2 L min−1, respectively, at a total current of 400 A (4 A cm−2) with a C2+ Faradaic efficiency of 64%.

Not One, Not Two, But at Least Three: Activity Origin of Copper Single-Atom Catalysts toward CO2/CO Electroreduction to C2+ Products.

Copper (Cu) single-atom catalysts (SACs) exhibit great potential for generating multicarbon (C2+) products, but the intrinsic activity of single-atom Cu (Cu1) under realistic conditions remains controversial. Herein, we perform extensive calculations with explicit solvation to investigate the underlying mechanism of Cu SACs, disclosing the absence of C2+ activity in Cu1 sites regardless of the different substrates. The original Cu1 sites (first taking Cu1 stably anchored on carbon nitride as an example) cannot facilitate *CO hydrogenation and CO-CO coupling due to the lack of active sites nearby, and they are unstable under operation, causing leaching and aggregation to form small Cu clusters. The derived Cu clusters composed of at least three Cu atoms can efficiently promote CO-CO coupling, as revealed by kinetic analyses. We extend the modeling to other typical Cu SACs and reveal that all of the Cu1 sites are inactive, while the C2+ performance of the derived Cu-cluster catalysts is substrate-dependent. This study offers mechanistic insights into Cu SACs and provides practical guidance for their rational optimization.

Hydrophobic SiO2 Armor: Stabilizing Cuδ+ to Enhance CO2 Electroreduction toward C2+ Products in Strong Acidic Environments.

Electroreduction of CO2 in highly acidic environments holds promise for enhancing CO2 utilization efficiency. Due to the HER interference and structural instability, however, challenges in improving the selectivity and stability toward multicarbon (C2+) products remain. In this study, we proposed an "armor protection" strategy involving the deposition of ultrathin, hydrophobic SiO2 onto the Cu surface (Cu/SiO2) through a simple one-step hydrolysis. Our results confirmed the effective inhibition of HER by a hydrophobic SiO2 layer, leading to a high Faradaic efficiency (FE) of up to 76.9% for C2+ products at a current density of 900 mA cm-2 under a strongly acidic condition with a pH of 1. The observed high performance surpassed the reported performance for most previously studied Cu-based catalysts in acidic CO2RR systems. Furthermore, the ultrathin hydrophobic SiO2 shell was demonstrated to effectively prevent the structural reconstruction of Cu and preserve the oxidation state of Cuδ+ active sites during CO2RR. Additionally, it hindered the accumulation of K+ ions on the catalyst surface and diffusion of in situ generated OH- ions away from the electrode, thereby favoring C2+ product generation. In situ Raman analyses coupled with DFT simulations further elucidated that the SiO2 shell proficiently modulated *CO adsorption behavior on the Cu/SiO2 catalyst by reducing *CO adsorption energy, facilitating the C-C coupling. This work offers a compelling strategy for rationally designing and exploiting highly stable and active Cu-based catalysts for CO2RR in highly acidic environments.

Promoting CO Electroreduction to C2+ Oxygenates by Distribution of Water Dissociation Sites.

The electrocatalytic CO2 or CO reduction reaction is a complex proton-coupled electron transfer reaction, in which protons in the electrolyte have a critical effect on the surface adsorbed *H species and the multi-carbon oxygenate products such as ethanol. However, the coupling of *H and carbon-containing intermediates into C2+ oxygenates can be severely hampered by the inappropriate distributions of those species in the catalytic interfaces. In this work, the controlled distribution of highly dispersed CeOx nanoclusters is demonstrated on Cu nanosheets as an efficient CO electroreduction catalyst, with Faradaic efficiencies of ethanol and total oxygenates of 35% and 58%, respectively. The CeOx nanoclusters (2-5 nm) enabled efficient water dissociation and appropriate distribution of adsorbed *H species on the Cu surface with carbon-containing species, thus facilitating the generation of C2+ oxygenate products. In contrast, pristine Cu without CeOx tended to form ethylene, while the aggregated CeOx nanoparticles promoted the surface density of *H and subsequent H2 evolution.

Pd-induced polarized Cu0-Cu+ sites for electrocatalytic CO2-to-C2+ conversion in acidic medium

The acidic CO2 reduction reaction (CO2RR) offers a promising approach to mitigate CO2 reactant loss and carbonate deposition, which are challenging issues in alkaline or neutral electrolytes. However, the hydrogen evolution reaction (HER) competes in the proton-rich environment near the catalyst surface as a side reaction, reducing the energy efficiency of generating multi-carbon (C2+) products. In this work, we proposed a palladium (Pd) doping strategy in a copper (Cu)-based catalyst to stabilize polarized Cu0-Cu+ sites, thus enhancing the CC coupling step during the CO2RR while suppressing HER. At an optimal doping ratio of 6%, the Pd dopants were well dispersed as single atoms without aggregation, allowing for the stabilization of subsurface oxygen (OSub), preserving the polarized Cu0-Cu+ active sites, and reducing the energy barrier of CC coupling. The Pd-doped Cu/Cu2O catalyst exhibited a peak Faradaic efficiency (FE) of 64.0% for C2+ products with a corresponding C2+ partial current density of 407.1 mA∙cm−2 at −2.18 V versus a reversible hydrogen electrode, a high CO2 single-pass conversion efficiency (SPCE) of 73.2%, as well as a high electrochemical stability of ∼ 150 h at industrially relevant current densities, thus suggesting a potential approach for tuning the electrocatalytic CO2 performances in acidic environments with higher carbon conversion efficiencies.

Breakthrough in CO2 Electroreduction to Multi-Carbon Products at Ampere-Level Enabled by Active Sites Engineering.

Efficient production of value-added chemicals with high selectivity from CO2 electroreduction at industrial-level current density is highly demanded, yet remains a big challenge. In a recent issue of Angewandte Chemie, Han and colleagues have elegantly increased the Faradaic efficiency (FE) of multi-carbon (C2+) products to over 70 % at amperes level (1.4 A cm-2) by engineering the active sites for the key reactions involved in the CO2 electroreduction. In this study, the highly dispersed Pd atoms have two unique functions: active sites for water dissociation and to induce the electron rearrangement of the surrounding Cu atoms to form new active sites for CO conversion, while the Cu far from Pd are the active sites for efficient CO2 conversion to CO, the synergistic functions of these three active sites result in high FE and yields of C2+ products at industrial-level current density. This research is a remarkable step forward in the methodology for developing efficient and durable catalysts for CO2 electroreduction and beyond.

Reaction Environment Regulation for Electrocatalytic CO2 Reduction in Acids.

The electrocatalytic CO2 reduction reaction (CO2RR) is a sustainable route for converting CO2 into value-added fuels and feedstocks, advancing a carbon-neutral economy. The electrolyte critically influences CO2 utilization, reaction rate and product selectivity. While typically conducted in neutral/alkaline aqueous electrolytes, the CO2RR faces challenges due to (bi)carbonate formation and its crossover to the anolyte, reducing efficiency and stability. Acidic media offer promise by suppressing these processes, but the low Faradaic efficiency, especially for multicarbon (C2+) products, and poor electrocatalyst stability persist. The effective regulation of the reaction environment at the cathode is essential to favor the CO2RR over the competitive hydrogen evolution reaction (HER) and improve long-term stability. This review examines progress in the acidic CO2RR, focusing on reaction environment regulation strategies such as electrocatalyst design, electrode modification and electrolyte engineering to promote the CO2RR. Insights into the reaction mechanisms via in situ/operando techniques and theoretical calculations are discussed, along with critical challenges and future directions in acidic CO2RR technology, offering guidance for developing practical systems for the carbon-neutral community.