AbstractThis paper presents the design, simulation, hardware implementation and an application in liquid mixing of some hyperchaotic circuits, based on the digital signal processing (DSP) technology. The hyperchaotic Chen's system is used as an example to show the system discretization and variable renormalization in the design process. Numerical simulation is given to verify the hardware signal generator. The implemented hardware of Chen's system generates outputs in good agreement with the numerical simulation. The hyperchaotic signal output from the DSP is applied to generate complex perturbations in liquid mixing experiments. Dye dispersion experiments show that the induced hyperchaotic motion effectively helps enhance the mixing homogeneity in the stirred‐tank‐based mixer in our laboratory. Copyright © 2008 John Wiley & Sons, Ltd.