Corrosion Inhibition Of Mild Steel Research Articles

Effectiveness of Expired Estradiol Valerate Drug Molecule as a Corrosion Inhibitor for Mild Steel in 1 M HCl Medium: Waste Utilization Perspective

This study explores the utilization of expired pharmaceutical drugs, specifically Progynova 2 mg (estradiol valerate), as a sustainable solution for corrosion inhibition in mild steel exposed to a 1 M HCl medium at 30°C. Through a comprehensive analysis employing FTIR, mass loss, potentiodynamic polarization, electrochemical impedance spectroscopy (EIS), quantum chemical analysis (DFT), and scanning electron microscope (SEM), the research confirms the remarkable effectiveness of estradiol valerate (EPROG) in inhibiting mild steel corrosion, achieving an impressive 94.27% inhibition efficiency at a concentration of 600 ppm. Potentiodynamic polarization reveals mixed-type inhibition behavior, while EIS measurements indicate increased charge transfer resistance (Rct) and reduced double layer capacity (Cdl) with higher estradiol valerate concentrations, in line with Langmuir adsorption isotherm results. The DFT analysis of the EPROG inhibitor indicates that it use a donor-acceptor mechanism to interact with the metal surface. SEM analysis further substantiates the presence of a stable EPROG inhibitor layer on the mild steel surface, underscoring its corrosion inhibition properties and advocating for the sustainable repurposing of expired pharmaceuticals in environmental and structural preservation efforts.

Excellent corrosion inhibition efficiency of Catharanthus roseus (Nayantara or Sadabahar) leaf aqueous extract on mild steel in chloride-contaminated solutions at different pH

The efficacy of Catharanthus roseus (Nayantara) leaf extract as a green corrosion inhibitor for mild steel in chloride-contaminated environments has been investigated in the present work. This study has employed a straightforward, practical, and less expensive Maceration process to prepare leaf extract. The adaptability of the extract as a corrosion inhibitor has been evaluated through electrochemical polarization and impedance studies in chloride-contaminated environments with varying pH levels. In addition, long-term corrosion monitoring has been conducted to evaluate the sustainability of the inhibitor against chloride-induced corrosion at a neutral pH level. This novel study has revealed that the extract defends mild steel against chloride assaults better at pH 2 than it does in neutral or alkaline conditions. Moreover, electrochemical studies and subsequent characterizations have confirmed the film-forming nature of the inhibitor.

Investigation of Garcinia kola Exudates as Corrosion Inhibitor for Mild Steel in Acidic Environment

This study investigated the performance of Garcinia kola exudates in preventing mild steel exposed to acid concentrated water and soil. The study was performed in order to find an alternative coating substance that can reduce the corrosion of mild steel pipes exposed to corrosive water and soil media. Various mild steel specimens were cut into portions and coated with the exudates at 25 - 50µm thickness. To accelerate the rate of corrosion, 0.5M hydrochloric acid (HCl) was added to tap water in a container. Also, the same concentration of HCl was equally added to soil samples. Uncoated mild steel specimens were immersed in the acid concentrated water and soil, servicing as control sample. The rate of corrosion was monitored for 30 days (720 hours). The inhibition efficiency of the exudates for both corrosive media was compared. Results showed that the weight loss and corrosion rate of mild steel decreased with increase in coating thickness. Comparatively, weight loss and corrosion rate in the uncoated specimens were higher than the coated specimens. For uncoated specimens, the corrosion rate was 0.2793mm/yr and 0.4150mm/yr for specimen immersed in water and soil respectively, but at 25µm coating thickness, it decreased to 0.01369mm/yr and 0.2870mm/yr for specimens in water and soil. Also, at 50µm coating thickness, corrosion rate decreased to 0.0052mm/yr and 0.0318mm/yr for specimens in water and soil, respectively. The inhibition efficiency increased with coating thickness, ranging from 51.00 – 98.15% for specimens immersed in water and 30.84 – 92.33% for specimens buried in soil at 25µm – 50µm coating thickness. The results demonstrated that Garcinia kola exudates can be used as corrosion inhibitor for mild steel exposed to corrosive media.

Portulaca oleracea leaf extract as a green corrosion inhibitor for mild steel in 1 M HCl

Portulaca oleracea leaf extract as a green corrosion inhibitor for mild steel in 1 M HCl

IMPACT OF ZNCL2 ON MILD STEEL CORROSION IN MANUFACTURING TECHNOLOGIES UNDER PH VARIATIONS

This study investigates the efficacy of ZnCl2 as a corrosion inhibitor for mild steel across varied pH environments (3.5, 7, and 10). Findings highlight a significant reduction in corrosion rates with increasing ZnCl2 concentrations, pinpointing optimal levels at 350 ppm (pH 3.5), 575 ppm (pH 7), and 325 ppm (pH 10). Through comprehensive experimental analyses, the study robustly validates the protective capacity of the inhibitor, shedding light on its practical application in safeguarding metallic materials amidst varying pH conditions. ZnCl2 will be applied as a solution, forming a protective layer on the surface of mild steel, thereby acting as a barrier against corrosive agents. The study's originality lies in its specific exploration of ZnCl2 efficiency under varied pH conditions, emphasizing its substantial contribution to corrosion protection in different environmental settings.

Corrosion Inhibition of Mild Steel in 1.0 M HCl from Thiadiazole Derivative Schiff Bases and Their Complexes with Co(II) and Ni(II): Synthesis, Characterization, DFT Study, and Monte Carlo Simulation

Corrosion Inhibition of Mild Steel in 1.0 M HCl from Thiadiazole Derivative Schiff Bases and Their Complexes with Co(II) and Ni(II): Synthesis, Characterization, DFT Study, and Monte Carlo Simulation

Investigation of date seed powder as green corrosion inhibitor for mild steel: A study of solution and coating phases

Herein, firstly, sodium montmorillonite (Na+-MMT) was modified with date seed (DS) powder, and then the anti-corrosion properties of new nanoparticles (DS-MMT) were evaluated on mild steel (MS) in the saline solution phase. Next, DS-MMT was added to epoxy (EP), and their nanocomposite was prepared. Electrochemical impedance spectroscopy (EIS), polarization, and salt spray tests showed that DS-MMT improved corrosion resistance. According to the results of EIS, the coating resistance (Rc) of EP/3 % DS-MMT after 24 days of immersion was 2473 MΩ cm2, while this value was 7.9 MΩ cm2 for EP. Also, the visual observation test showed that after 24 h, the entire surface of the blank sample was filled with rust and corrosion products, but no evidence of corrosion products was observed in the DS-MMT sample. Moreover, the antimicrobial results showed that EP/3 % DS-MMT is inhibitory and killing against Bacillus subtilis and Staphylococcus aureus.

Kopsia terengganensis’ alkaloids as potential green inhibitors for mild steel corrosion in CO2-saturated 3.5% NaCl medium

The corrosion inhibition potential of alkaloids from Kopsia terengganensis bark extract (KTBE) in mitigating the mild steel corrosion in a CO2-saturated 3.5% NaCl medium was evaluated. Standard corrosion evaluation methods, including weight loss test, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PD) were employed, which revealing a concentration-dependent enhancement in KTBE's inhibition efficiency. At 500 ppm, the corrosion inhibition efficiency recorded the highest value of 90.63% based on the weight loss study and 87.38% based on electrochemical analysis. Tafel slopes in PD studies affirmed that KTBE functioned as an anodic-type inhibitor. The adsorption of the inhibitor is in accordance with the Langmuir adsorption isotherm with an adsorption free energy (ΔG°ads) of −26.47 kJ/mol, suggesting the binding of KTBE molecules by means of physisorption. Surface analysis conducted through scanning electron microscopy (SEM), energy dispersive X-ray (EDX) spectroscopy, and Fourier transform infrared spectroscopy (FTIR) confirmed the formation of a protective inhibitive layer on the surface of mild steel. The proposed corrosion inhibition mechanism involves electrostatic interactions between KTBE molecules and the mild steel surface. This comprehensive investigation underscores KTBE's potential as an effective corrosion inhibitor in corrosive environments.

Azide Assisted Corrosion Inhibition of Mild Steel by Bioactive Metallic Complexes – A Quantum Chemical Investigation

Azide Assisted Corrosion Inhibition of Mild Steel by Bioactive Metallic Complexes – A Quantum Chemical Investigation

Adsorption studies of isoxazole derivatives as corrosion inhibitors for mild steel in 1M HCl solution: DFT studies and molecular dynamics simulation.

The corrosion of mild steel is a significant issue in various industries, prompting the need for effective corrosion inhibitors. This study focuses on understanding the corrosion inhibition properties of organic compounds derived from isoxazole, namely series Iso(a), Iso(b), Iso(c), Iso(d), Iso(e), Iso(f), Iso(g), and Iso(h), which could have implications for materials science and industrial applications. By investigating the influence of different substitutions on these compounds, valuable insights can be gained into designing better corrosion inhibitors for practical use. Theoretical studies were conducted using density functional theory (DFT) with the B3LYP functional and the 6-31G (d,p) basis set. These calculations enabled the evaluation of various parameters including frontier orbital energies (EHOMO, ELUMO), energy gap (∆E), electronegativity (χ), absolute hardness (η), softness (σ), fraction of transferred electrons (∆N), as well as local properties such as natural atomic populations and Fukui indices. Additionally, molecular dynamics simulations were performed to study the adsorption behavior of the inhibitors on the surface of Fe (110). The simulations were conducted using Materials Studio version 8.0 software package using COMPASS force field to understand the impact of different functional groups on the inhibitors before and after adsorption on the iron surface.

Polyethyleneglycol bisphenol A epichlorohydrin copolymer (PEG-BEC) as a highly efficient inhibitor for mild steel corrosion in 1M HCl solutions

In this work, the corrosion inhibition performance of polyethyleneglycol bisphenol A epichlorohydrin copolymer (PEG-BEC) against mild steel in 1 M HCl was studied by electrochemical and weight loss techniques. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDAX) were applied to characterize the surface morphology of the mild steel samples. The corrosion mitigation efficiency was observed to rise as the concentration of PEG-BEC rises in the corrosive medium while increasing the temperature (25 °C -65 °C) resulting in a drop in the inhibition ability. Furthermore, under hydrodynamic conditions, the corrosion of the mild steel was found to deteriorate both in the absence and presence of PEG-BEC. Just with 10 ppm, an inhibition efficiency (IE) of 97.6% was obtained at 25 °C by EIS. PEG-BEC acts as a mixed-type inhibitor as observed by potentiodynamic polarization (PDP) technique. The observed corrosion inhibition action of PEG-BEC could be ascribed to the adsorption of the molecules and the formation of a protective film on the steel surface as evidenced by static water contact angle (WCA). Langmuir isotherm best describes the PEC-BEG-metal adsorption with large Kads values indicating a thermodynamically stable nature inhibition process. The obtained ∆G°ads = -35.138 to -39.522 kJ/mol indicate that the PEG-BEC spontaneously adsorbed onto the steel with strong tendency to provide protection to the mild steel surface via combination of chemisorption and physisorption processes. The ΔHads -53.07 kJ/mol and ΔSads= +0.048 kJ/mol-k, respectively, suggests an exothermic reaction accompanied by relatively increase in entropy of the PEG-BEC adsorption on the mild steel surface.

Inhibition of Mild Steel Corrosion by New Epoxy Resin in 1 M HCl: Synthesis, Characterization, Experimental Study and Theoretical Approach

Inhibition of Mild Steel Corrosion by New Epoxy Resin in 1 M HCl: Synthesis, Characterization, Experimental Study and Theoretical Approach

UV radiation effect on the corrosion inhibition potential of Helichrysum kraussii plant extract on mild steel metal in sulphuric acid medium

The comparison of the effect of UV-radiated and non-radiated Helichrysum kraussii (H. kraussii) extracts was studied for mild steel corrosion in 1.0 M H2SO4 at 30–60 °C using Liquid chromatography-mass spectrometry (LCMS), gravimetric weight loss analysis, electrochemical analysis and Fourier Transform Infrared spectroscopy (FTIR). The LCMS confirmed the trans-to-cis shift geometrical isomerisation for H. kraussii due to UV radiation. From the gravimetric analysis data, the corrosion rate was calculated and found to be decreasing with an increase in the concentration of the inhibitor extracts, with the highest concentration at 30 °C having a corrosion rate of 3.920x10-4 and 1.700x10-4 g.cm2.h−1 for UV-radiated. Non-radiated H. kraussii extract gave the highest inhibition efficiency of 96.663 % compared to 92.503 % of the UV-radiated H. kraussii extract. The semi-circles diameter of the Nyquist plot from the electrochemical impedance spectroscopy (EIS) was found to increase with an increase in the inhibitor concentration, suggesting the increase in inhibition with an increase in the concentration of the two extracts. Functional groups such as C = C, O-H, and N-H, known to be functional groups of the most effective corrosion inhibitors, were observed for both extracts from FTIR. Based on the results obtained, it was found that the UV-radiated H. kraussii extract was more effective in inhibiting the corrosion of mild steel in sulphuric acid than the non-radiated H. kraussii extract. This suggests that UV radiation decreases the efficiency of the H. kraussii extract as a corrosion inhibitor for mild steel in H2SO4. Therefore, it is recommended that the H. kraussii extract be used only as a corrosion inhibitor for mild steel in 1.0 M H2SO4 in its original state without being exposed to UV radiation.

Bio-based ionic liquid as a corrosion inhibitor for mild steel in 5% HCl solution: Experimental and theoretical investigation

In pickling conditions, corrosion inhibitors are commonly used to mitigate the corrosive effects of the acidic environment on metal surfaces. Green corrosion inhibitors are substances that provide corrosion protection while being environmentally friendly, often derived from renewable resources or having minimal environmental impact. Ionic liquids are a class of green corrosion inhibitors that have gained attention for their potential in corrosion protection due to their unique properties. In this study, we synthesized a bio-based choline hexanoate ionic liquid (referred to as ChH) and used FT-IR and 1H NMR spectroscopy to elucidate its structure. Further the effectiveness of ChH IL was examined in preventing MS corrosion in 5% HCl at 20–80 °C. The corrosion behavior of MS was examined using weight loss, potentiodynamic polarization, and EIS measurements. Increasing inhibitor concentration and temperatures improved the inhibition performance. The highest efficiency i.e., 98.16% was observed at 3.3 × 10−3 M of ChH at 60 °C. To verify the adsorption of ChH on the MS further investigations were done using FT-IR, Raman, and XPS analysis.

Experimental and theoretical insights into Artemisia Stems aqueous extract as a sustainable and eco-friendly corrosion inhibitor for mild steel in 1M HCl environment.

The present research demonstrates an innovative investigation of environmentally friendly mild steel (M-steel) corrosion inhibition using the artemisia stems aqueous extract (ASAEx) as an inhibitor in hydrochloric acid 1M. The standard extraction technique of hydrodistillation was used for producing the aqueous solutions of ASAEx. To assess the ratios of the chemical components, phytochemical screening was used to identify the stems of this plant. We used a variety of methods and techniques in our research on corrosion inhibition, including weight loss measures, surface analysis methods like XPS and SEM/EDS, electrochemical testing like PDP and EIS, as well as computational lead compound evaluation. Maximum inhibitory efficacy was achieved with 400mg/L ASAEx in 1M HCl at 303K, i.e. 90%. The PDP investigation verified the mixed-kind inhibitor status of the ASAEx extract. To describe the surface of M-steel, fitting and synthetic data were used to identify a constant phase element (CPE). SEM surface analysis was also used to detect the ASAEx effect on the surface of M-steel. X-ray photoelectron spectroscopy (XPS) analysis shows the presence of trace molecules of ASAEx on M-steel surface characterizing the bands in Maj-ASAEx (major compound of ASAEx). Density functional theory (DFT) and molecular dynamics simulations (MDs) were used in computational chemistry to clarify the adsorption mechanism and inhibitory impact.

Quinoline derivatives as corrosion inhibitors for mild steel in acid medium: Deeper insights from experimental, ab initio density functional theory modeling, and in silico ecotoxicity investigations

Two (E)-2-(((2-((7-chloroquinolin-4-yl)amino)ethyl)imino)methyl)-4-R-phenol Schiff bases derivatives CMN (R = NO2) and CMP (R = H) were successfully prepared. Then, CMN and CMP were evaluated as corrosion inhibitors for 1020 mild steel in 1.0 mol L–1 HCl using different methods. Gravimetric experiments have shown that CMN and CMP reach efficiencies of 80 and 91% at 1.45 mmol L–1. Atomic Force Microscopy (AFM) and Scanning Electron Microscopy (SEM) measurements have indicated the formation of a protective adsorbed film on the mild steel surface. Electrochemical Impedance Spectroscopy (EIS), Linear Polarization Resistance (LPR), Potentiodynamic Polarization (PP), and Electrochemical Frequency Modulation (EFM) have also shed some light on electrochemical behavior of compounds. These data have depicted better polarization resistance and lower corrosion current density in the presence of both organic molecules, also proving that the process is controlled by charge transfer and that CMN and CMP are mixed-type corrosion inhibitors. ab initio Density Functional Theory (DFT) investigated how two quinoline-based molecules (CMN and CMP) prevent corrosion on iron surfaces. Simulations revealed CMP bonds more strongly to iron than CMN, leading to better protection. Simulations also showed that these inhibitor molecules form a protective layer on the iron, slowing down the movement of corrosive substances. Environment risk assessment through QSAR-based models have indicated that the corrosion inhibitors do not have the potential to bioaccumulate in fish. Still, the acute and chronic toxicity values at the different trophic levels investigated call for attention for environmentally friendly structural optimization.

Exploring the efficacy of novel thiohydantoin derivatives with arylacetamide core as corrosion inhibitors for mild steel in acidic medium: insights from electrochemical analysis, comprehensive characterization, and quantum studies

Two new compounds of Thiohydantoin Derivatives N-(4-nitrophenyl)-2-((5-oxo-4,4-diphenyl-4,5-dihydro-1H-imidazole-2-yl)thio) acetamide and N-(4-fluorophenyl)-2-((5-oxo-4,4-diphenyl-4,5-dihydro-1H-imidazole-2-yl)thio) acetamide symbolized by NNOITAcetamide and N-FOITAcetamide respectively, were synthesized and characterized by NMR spectroscopy. Their effectiveness in inhibiting mild steel (M-S) corrosion in 1.0 M HCl at 298 K was investigated by potentiodynamic polarisation (PDP), electrochemical impedance spectroscopy (EIS), electrochemical frequency modulation (EFM), and surface examinations via energy dispersive spectroscopy (EDS), and scanning electron microscopy (SEM) as well as X-ray photoelectron spectroscopy (XPS). Experimental results have been supported by theoretical studies such as Density Functional Theory (DFT) calculations and Monte Carlo (MC) simulation studies. All findings indicate that inhibitors have a considerable impact on lowering the rate of corrosion, and that the efficiency of the inhibitors rises with the concentration of the inhibitor. Experimental results revealed that the efficacy of the new thiohydantoin derivatives with an arylacetamide nucleus increased with increasing inhibitor concentration, where their inhibition efficiencies reached maximum values of 92.1 %, 94.1 %, for NNOITAcetamide and N-FOITAcetamide, at 10−3 M, respectively. In addition, the icorr decreased with increasing concentration up to 85 µA cm−2 and 58 for NNOITAcetamide and N-FOITAcetamide respectively, with a blank as a reference of 1045 µA cm−2, while the efficacy reduces as the temperature increases. The activation and thermodynamic parameters indicated that these products act via chemical adsorption on the mild steel surface. Furthermore, the surface analysis (SEM, EDS, and XPS) confirmed the formation of a protective layer adsorbed on the mild steel surface. Polarization curves indicated that NNOITAcetamide and N-FOITAcetamide are mixed-type inhibitors. Moreover, the quantum chemical calculation well supports the experimental results.

Utilization of Extract from Bushcane (Costus Afer) as Green Corrosion Inhibitor for Mild Steel

Corrosion has adverse environmental consequences since it affects the manufacturing sector resulting in enormous economic loss. The corrosion characteristics and mechanism of mild in the solution of hydrochloric acid was studied. Extract of bush cane (Costus afer) was screened for physicochemical and phytochemical properties and utilized as corrosion inhibitor for mild steel, the process was optimized using Response Surface Methodology (RSM). The presence of OH, NH of alcohols, phenols, or substituents connected to aromatic rings, C=O for amides and ketones, C-N of aliphatic amines, and C=C of alkenes and nitriles were shown using Fourier Transform Infrared Spectroscopy (FTIR). The optimum condition was found by minimizing time, temperature, inhibitor concentration and corrosion rate while maximizing weight loss, and inhibitor efficiency. The results obtained revealed that the bush cane extract contain saponin, flavonoid, alkaloid and tannin, which suggests the potency of the extract as a good inhibitor as it contains a considerable amount of phytochemical with basic heteroatom. The statistical significance of the weight loss, corrosion rate and inhibitor efficiency were evaluated using the analysis of variance (ANOVA). it was observed that the regression was statistically significant at the F-value of 94.60, 25.87 and 4.72 respectively. P-value of > 0.0235, > 0.0001 and 0.0265 respectively. The optimum temperature, inhibitor concentration and contact time were found to be 27.9°C, 20.0% and 5 hours respectively at desirability value of 0.637. At this optimum condition, the weight loss was found to be 0.102%, corrosion rate was 1.583mg/cm<sup>2</sup>hr and inhibitor efficiency was 62.9%. From the results obtained in this experiment, It is concluded that the bushcane extract can be used as a corrosion inhibitor for the protection of mild steel.

Investigating the Effects of Urea-Zinc Sulfate-L Phenylalanine on the Corrosion Inhibition of Mild Steel Exposed to pH-4 Sulfuric Acid

Background: Corrosion of mild steel is a risk to material and stability. The practice of corrosion inhibitors is a cost-effective corrosion modification method for mild steel. Organic inhibitors rich in electrons might have an excellent ability to prevent corrosion. This study aims to assess the inhibitory effect of the mixture of Urea, Zinc Sulfate, and L-Phenylalanine, which has a high electron density Methods: MS corrosion was experimentally performed using H2SO4 at a pH of 4. Different gravimetric and conventional techniques, such as polarization, AC impedance AFM, UV, and fluorescence, were used to examine the studied data. Results: According to gravimetric measurements, this combination produced 93% effective inhibition. The findings of the impedance test proved that the mixture of inhibitors that was adsorbed on the metal surface effectively prevented corrosion. Conclusion: Likewise, according to the Polarization measurements, the inhibitor exhibits mixed-type performance with significant cathodic activity. UV, Fluorescence, and AFM findings showed that MS corrosion was suppressed because the inhibitor molecule adhered to the metal's surface and reduced.

Corrosion Inhibition Performance of Brachystegia eurycoma Leaf Extract on Mild Steel in Acid Media

The aim of this work is to investigate the corrosion inhibition of B. eurycoma leaves extract as a natural inhibitor for mild steel corrosion in 3 M H2SO4 solution. The corrosion inhibitory activity was analyzed by electrochemical impedance spectroscopy (EIS) and potentiodynamic polarization. The surface roughness and its properties through scanning electron microscopy (SEM). The obtained result from EIS divulges that the gradual increase in inhibitor concentration and time of immersion leads to progressive increase in inhibition efficiency. At the end of 8 hours immersion time and inhibitor concentration of 1000 mg/l the highest inhibition efficiency of (88%) was obtained. The potentiodynamic polarization results indicated that addition of B. eurycoma leaves extracts hindered the reaction rates of anodic and cathodic reactions thereby performing as mixed- type inhibitor. The corrosion current density also revealed that in the presence of B. eurycoma leaves extracts the value of corrosion density reduced considerably from 265.2 \(\mu\) A/cm2 for sample without inhibitor to 67.8 \(\mu\) A/cm2 for sample with inhibitor. Again, it was observed that in the presence B. eurycoma leaves extracts the mechanism of hydrogen (effervescence) evolution was unique whereas the anodic dissolution of iron mechanism experienced the impact of the inhibitor. SEM inspection revealed that the mild steel surface showed smoother and lower damage in the presence of inhibitor. Obvious correlations were found between corrosion inhibition efficiency and some quantum chemical parameters such as energy of highest occupied molecular orbital (EHOMO), energy of lowest unoccupied molecular orbital (ELUMO), energy gap (EL–H) and electronic density etc. The obtained results were further elucidated with frontier molecular orbital theory.