Growth Method Research Articles

Growth of bulk β-Ga2O3 crystals from melt without precious-metal crucible by pulling from a cold container

We report the growth of bulk β-Ga2O3 crystals based on crystal pulling from a melt using a cold container without employing a precious-metal crucible. Our approach, named oxide crystal growth from cold crucible (OCCC), is a fusion between the skull-melting and Czochralski methods. The absence of an expensive precious-metal crucible makes this a cost-effective crystal growth method, which is a critical factor in the semiconductor industry. An original construction 0.4–0.5 MHz SiC MOSFET transistor generator with power up to 35 kW was used to successfully grow bulk β-Ga2O3 crystals with diameters up to 46 mm. Also, an original diameter control system by generator frequency change was applied. In this preliminary study, the full width at half maximum of the X-ray rocking curve from the obtained β-Ga2O3 crystals with diameters ≤ 46 mm was comparable to those of β-Ga2O3 produced by edge-defined film fed growth. Moreover, as expected, the purity of the obtained crystals was high because only raw material-derived impurities were detected, and contamination from the process, such as insulation and noble metals, was below the detection limit. Our results indicate that the OCCC technique can be used to produce high-purity bulk β-Ga2O3 single crystalline substrate.

An integrated method for extracting channel network with check dams from high‐resolution DEM on the Loess Plateau

AbstractChannel networks have been widely used to model sediment transport and accumulation. Extracting channel networks in the check dam region from digital elevation models on the Loess Plateau can facilitate effective decision‐making and planning for soil and water conservation. Three methods are generally used to ensure the continuity of channel networks by removing check dams as hydrological barriers: filtering, filling and breaching. However, these methods may still cause disruption and displacement of the channel network owing to the existence of check dams. This study presents the development of an integrated method (improved regional growth and linear feature detection [iRG‐LFD]) for extracting natural continuous channel networks and locating check dams. First, a proposed improved region growth method based on channel and check dam terrain features was used to extract the complete channel network. Subsequently, the line segment detector for extracting straight lines was then improved to separate lines with different slopes. Finally, by combining the channel network and line segment detector results, a cross model was proposed for extracting check dams of different sizes. The experimental results for the Wangmaogou and Zhoutungou catchments showed minimal errors when the proposed method was used to extract the channel network, and F1‐scores of 86.67% and 86.95% were obtained for the predicted check dam samples in the two catchments, respectively. The results indicate that this method can be effectively used to extract continuous natural channel networks and accurately identify check dams and can thus be used to design soil and water conservation measures.

Prussian blue-decorated indocyanine green-loaded mesoporous silica nanohybrid for synergistic photothermal-photodynamic-chemodynamic therapy against methicillin-resistant Staphylococcus aureus

Nanomaterial-based synergistic antibacterial agents are considered as promising tools to combat infections caused by antibiotic-resistant bacteria. Herein, multifunctional mesoporous silica nanoparticle (MSN)-based nanocomposites were fabricated for synergistic photothermal/photodynamic/chemodynamic therapy against methicillin-resistant Staphylococcus aureus (MRSA). MSN loaded with indocyanine green (ICG) as a core, while Prussian blue (PB) nanostructure was decorated on MSN surface via in situ growth method to form a core-shell nanohybrid (MSN-ICG@PB). Upon a near infrared (NIR) laser excitation, MSN-ICG@PB (200 μg mL−1) exhibited highly efficient singlet oxygen (1O2) generation and hyperthermia effect (48.7℃). In the presence of exogenous H2O2, PB with peroxidase-like activity promoted the generation of toxic hydroxyl radicals (•OH) to achieve chemodynamic therapy (CDT). PTT can greatly increase the permeability of bacterial lipid membrane, facilitating the generated 1O2 and •OH to kill bacteria more efficiently. Under NIR irradiation and exogenous H2O2, MSN-ICG@PB (200 μg mL−1) with good biocompatibility exhibited a synergistic antibacterial effect against MRSA with high bacterial killing efficiency (>98 %). Moreover, due to the synergistic bactericidal mechanism, MSN-ICG@PB with satisfactory biosafety makes it a promising antimicrobial agent to fight against MRSA.

Interface-regulated S-type core–shell PCN-224@TiO2 heterojunction for visible-light-driven generation of singlet oxygen for selective photooxidation of 2-chloroethyl ethyl sulfide

Selective oxidation of sulfur mustard gas (HD) to non-toxic sulfoxide by the visible-light-catalyzed generation of singlet oxygen (1O2) is a promising degradation strategy. Although PCN-224 can absorb visible light, it suffers from rapid electron-hole recombination and low redox capacity, which limits the performance of HD degradation. Titanium dioxide (TiO2) is an excellent photocatalyst but it lacks visible-light-activity in degrading HD. In this study, PCN-224@TiO2 heterojunction with S-type core–shell structure was synthesized by in-situ growth method to prolong the visible light absorption capacity of TiO2 and inhibit the rapid recombination of PCN-224. The interface formation and internal electric field were optimized by adjusting the Zr/Ti ratio to enhance the charge transfer, redox capacity, electron-hole separation, and visible light absorption. In this study, the formation of heterojunction composites based on Zr-O-Ti linkages is demonstrated by a series of characterization methods. It is demonstrated by experiments and theoretical calculations that PCN-224@TiO2 can generate nearly 100 % 1O2 under visible light conditions without a sacrificial agent, resulting in efficient and selective oxidation of 2-chloroethyl ethyl sulfide (CEES), a simulant of HD, to non-toxic sulfoxide form.

In situ mass spectrometric investigation to probe GeSn growth dynamics and mechanisms in the chemical vapor deposition processes

GeSn has attracted increasing attention due to its tunable bandgap from indirect to direct resulting in unique electronic and optoelectronic capabilities. Chemical vapor deposition (CVD) is well acknowledged as an advanced growth method for GeSn, demonstrating its capability with grown materials for infrared lasers and detector development. As an in situ diagnostics of the CVD process, a residual gas analyzer (RGA) could enable the detection of all gaseous species during growth, thus probing the growth dynamics and mechanism. Therefore, it is highly desirable but is lacking in the (Si)GeSn research community. This work utilized an RGA equipped with a specialized differential vacuum pumping system to analyze the mass spectra of the GeSn CVD precursors of SnCl4, GeH4, and their combination. The spectra of SnCl4 collected from gas samples at a standard base pressure of 0.3 Torr display consistent fragments with central mass-to-charge ratios (m/z) of 78, 120, 155, 225, and 260, corresponding to Sn+, SnCl2+, SnCl+, SnCl2+, SnCl3+, and SnCl4+, respectively. These profiles closely resemble those observed in the National Institute of Standards and Technology and Wiley and Matsumoto et al. The simultaneous introduction of SnCl4 and GeH4 at a combined pressure of several tens of Torr yields spectra, indicating a chemical reaction that produces GeCl4 at room temperature in the vacuum chamber and tubing. Utilizing Gaussian16 and ORCA codes, the ab initio and density functional thermochemistry computations were employed to predict potential essential reactions and validate the experimental findings.

Molten flux growth of single crystals of quasi-1D hexagonal chalcogenide BaTiS3

BaTiS3, a quasi-1D complex chalcogenide, has gathered considerable scientific and technological interest due to its giant optical anisotropy and electronic phase transitions. However, the synthesis of high-quality BaTiS3 crystals, particularly those featuring crystal sizes of millimeters or larger, remains a challenge. Here, we investigate the growth of BaTiS3 crystals utilizing a molten salt flux of either potassium iodide, or a mixture of barium chloride and barium iodide. The crystals obtained through this method exhibit a substantial increase in volume compared to those synthesized via the chemical vapor transport method, while preserving their intrinsic optical and electronic properties. Our flux growth method provides a promising route toward the production of high-quality, large-scale single crystals of BaTiS3, which will greatly facilitate advanced characterizations of BaTiS3 and its practical applications that require large crystal dimensions. Additionally, our approach offers an alternative synthetic route for other emerging complex chalcogenides.Graphical

Gold Nanostructures for an Effective Bone Cancer Therapy: Numerical Simulation and Experimental Investigation

AbstractGold nanostructures play a crucial role in medical applications, harnessing size and shape‐dependent properties. A prominent area of research is cancer treatment through the photothermal approach. Here, numerical simulation is explored to study the impact of gold nanostructure size, shape, and laser parameters on spatiotemporal temperature patterns during photothermal therapy (PTT). Spherical, rod, star, bipyramid, and cubic nanostructures in small, medium, and large sizes underwent 150 s of laser irradiation. COMSOL software, incorporating bioheat physics, precisely gauged thermal variations. The structural characteristics notably influence the temperature profiles, with medium‐sized rod, star, and bipyramid gold nanoparticles exhibiting superior thermal properties. Experimental validation of simulations focuses on the optimal nanostructure, synthesizing through the seed growth method. Transmission electron microscopy, UV‐visible spectroscopy, and X‐ray diffraction analysis confirm its proposed characteristics. Results demonstrate a robust correlation between experimental and simulation parameters, affirming precision. Findings showcase photothermal properties in line with theoretical predictions. The aim of this study is to determine the optimal gold nanostructure for bone cancer treatment using PTT, addressing the challenges presented by the dense and resilient nature of bone tissue and deep tumor locations. By utilizing multi‐physical modeling and simulations facilitated by COMSOL software, a novel method for pre‐clinical estimation is introduced. This research provides insights into each nanoparticle‐based PTT process prior to ex vivo and in vivo studies, offering a comprehensive understanding of the interplay between nanostructure characteristics and PTT outcomes. The approach contributes to advancing the field of cancer treatment by enhancing the predictability and effectiveness of nanoparticle‐mediated PTT.

Aluminum/Graphene Thermal Interface Materials with Positive Temperature Dependence.

Graphene is widely used in excellent thermal interface materials (TIMs), thanks to its remarkably high in-plane thermal conductivity (k∥). However, the poor through-plane thermal conductivity (k⊥) limits its further application. Here, we developed a simple in situ growth method to prepare graphene-based thermal interface composites with positively temperature-dependent thermal conductivity, which loaded aluminum (Al) nanoparticles onto graphene nanoplatelets (GNPs). To evaluate the variations in thermal performance, we determined the thermal diffusivity and specific heat capacity of the composites using a laser-flash analyzer and a differential scanning calorimeter, respectively. The Al nanoparticles act as bridges between the nanoplatelets, enhancing the k⊥ of the 1.3-Al/GNPs composite to 11.70 W·m-1·K-1 at 25 °C. Even more remarkably, those nanoparticles led to a unique increase in k⊥ with temperature, reaching 20.93 W·m-1·K-1 at 100 °C. Additionally, we conducted an in-depth investigation of the thermal conductivity mechanism of the Al/GNPs composites. The exceptional heat transport property enabled the composites to exhibit a superior heat dissipation performance in simulated practical applications. This work provides valuable insights into utilizing graphene in composites with Al nanoparticles, which have special thermal conductivity properties, and offers a promising pathway to enhance the k⊥ of graphene-based TIMs.

Hydrothermal pre-anchoring and in-situ preparation of Prussian blue analogue-polymeric carbon nitride nanorods hybrid for robust and efficient cesium adsorption

Prussian blue analogues (PBAs) are recognized as effective and selective adsorbents for Cs+, however, they suffered from unsatisfactory post-separation performance and inevitable dissolution loss arising from the small size and inferior water instability. In this study, Zn-PBA nanoparticles were integrated onto polymeric carbon nitride (PCN) nanorods to form PBA-PCN hybrid via hydrothermal pre-anchoring and in-situ growth method. The robust and amino-rich PCN played dual roles in securely anchoring the Zn2+ precursor and attracting Cs+ to the surface. Benefiting from the effects of PCN and in-situ generated PBA, PBA-PCN exhibited boosting post-separation performance and water stability in acid and alkaline solutions, which was attractive in different application scenarios. Moreover, PBA-PCN has been demonstrated to be with high adsorption capacity of 376.41 mg/g and favorable selectivity even in the presence of excessive competitive ions. The experimental results and DFT calculations suggested the adsorption mechanism involving strong incorporation/ion exchange and weak electrostatic attraction. The remarkable adsorption performance along with the satisfactory post-separation performance and water stability made it a promising candidate in Cs+ removal and separation.

Mother-leaf-method accelerated parallel-GPU AMR phase-field simulations of dendrite growth

Parallel computing with multiple graphics processing units (GPUs) for adaptive mesh refinement (AMR) is a powerful method that improves the computational efficiency of phase-field (PF) simulations of dendrite growth. Octree-type block-structured AMR is often used in parallel computation because of its good parallelism; however, the process of filling the buffer region with physical data from adjacent blocks constitutes a major overhead cost that reduces computational performance. In this study, the mother-leaf (ML) method, which can reduce this overhead, was applied to accelerate parallel-GPU AMR PF simulations of dendrite growth. To evaluate the computational performance of the ML method, single- and parallel-GPU AMR PF simulations of dendrite growth were performed. The results show that single- and parallel-GPU AMR computations with the ML method accelerate the PF simulations of dendrite growth approximately 1.2–1.6 times and 1.2–1.4 times, respectively, compared to the conventional method without the ML method. In large-scale dendrite-growth PF simulations, such accelerations are significant for investigating various dendrite growth phenomena.

High-accuracy method for modeling nucleation and growth of particles

High-accuracy method for modeling nucleation and growth of particles

Thermodynamics of Ga2O3 Heteroepitaxy and Material Growth Via Metal Organic Chemical Vapor Deposition.

Heteroepitaxy of gallium oxide (Ga2O3) is gaining popularity to address the absence of p-type doping, limited thermal conductivity of Ga2O3 epilayers, and toward realizing high-quality p-n heterojunction. During the growth of β-Ga2O3 on 4H-SiC (0001) substrates using metal-organic chemical vapor deposition, we observed formation of incomplete, misoriented particles when the layer was grown at a temperature between 650 °C and 750 °C. We propose a thermodynamic model for Ga2O3 heteroepitaxy on foreign substrates which shows that the energy cost of growing β-Ga2O3 on 4H-SiC is slightly lower as compared to sapphire substrates, suggesting similar high-temperature growth as sapphire, typically in the range of 850 °C-950 °C, that can be used for the growth of β-Ga2O3 on SiC. A two-step modified growth method was developed where the nucleation layer was grown at 750 °C followed by a buffer layer grown at various temperatures from 920 °C to 950 °C. 2θ-ω scan of X-ray diffraction (XRD) and transmission electron microscope images confirm the β-polymorph of Ga2O3 with dominant peaks in the (-201) direction. The buffer layer grown at 950 °C using a "ramp-growth" technique exhibits root-mean-square surface roughness of 3 nm and full width of half maxima of XRD rocking curve as low as 0.79°, comparable to the most mature β-Ga2O3 heteroepitaxy on sapphire, as predicted by the thermodynamic model. Finally, the interface energy of an average Ga2O3 island grown on 4H-SiC is calculated to be 0.2 J/m2 from the cross-section scanning transmission electron microscope image, following the Wulff-Kaishew theorem of the equilibrium island shape.

0.98(K0.5Na0.5)NbO3–0.02(Bi0.5Na0.5)(Zr0.85Sn0.15)O3 Single Crystals Grown by the Seed-Free Solid-State Crystal Growth Method and Their Characterization

(K0.5Na0.5)NbO3-based single crystals are of interest as high-performance lead-free piezoelectric materials, but conventional crystal growth methods have some disadvantages such as the requirement for expensive Pt crucibles and difficulty in controlling the composition of the crystals. Recently, (K0.5Na0.5)NbO3-based single crystals have been grown by the seed-free solid-state crystal growth method, which can avoid these problems. In the present work, 0.98(K0.5Na0.5)NbO3–0.02(Bi0.5Na0.5)(Zr0.85Sn0.15)O3 single crystals were grown by the seed-free solid-state crystal growth method. Sintering aids of 0.15 mol% Li2CO3 and 0.15 mol% Bi2O3 were added to promote single crystal growth. Pellets were sintered at 1150 °C for 15–50 h. Single crystals started to appear from 20 h. The single crystals grown for 50 h were studied in detail. Single crystal microstructure was studied by scanning electron microscopy of the as-grown surface and cross-section of the sample and revealed porosity in the crystals. Electron probe microanalysis indicated a slight reduction in K and Na content of a single crystal as compared to the nominal composition. X-ray diffraction shows that the single crystals contain mixed orthorhombic and tetragonal phases at room temperature. Raman scattering and impedance spectroscopy at different temperatures observed rhombohedral–orthorhombic, orthorhombic–tetragonal and tetragonal–cubic phase transitions. Polarization–electric field (P–E) hysteresis loops show that the single crystal is a normal ferroelectric material with a remanent polarization (Pr) of 18.5 μC/cm2 and a coercive electrical field (Ec) of 10.7 kV/cm. A single crystal presents d33 = 362 pC/N as measured by a d33 meter. Such a single crystal with a large d33 and high Curie temperature (~370 °C) can be a promising candidate for piezoelectric devices.

Long-lifetime aqueous Si-air batteries prepared by growing multi-dimensionally tunable ZIF-8 crystals on Si anodes

Si-air batteries have a high energy density, high theoretical voltage, and long lifetime, but they present a low anode utilization rate in a potassium hydroxide electrolyte. In this work, a ZIF-8 protective layer was prepared and modulated by a secondary growth method and then applied to protect the Si flat and Si nanowire (NW) anodes of a Si-air battery. By adjusting the conversion ratio, particle size, and crystallinity of ZIF-8 on the Si surface, the contact mode of the Si anode with water and OH– was controlled, thus achieving long-term corrosion and passivation resistance. Si NWs@ZIF-8 exhibited the highest average discharge voltage of 1.16 V, and the Si flat@ZIF-8 anode achieved the longest discharge time of 420 h. This work confirms that ZIF-8 acts as an anode protective layer to improve the properties of Si-air batteries and also provides valuable insights into the protection of Si anodes by MOFs.

FBS-based cryoprotective compositions for effective cryopreservation of gut microbiota and key intestinal microorganisms

ObjectiveThe need for innovative techniques to preserve microbiota for extended periods, while maintaining the species composition and quantitative balance of the bacterial community, is becoming increasingly important. To address this need, we propose an efficient approach to cryopreserve human gut microbiota using a two-component cryoprotective composition comprising fetal bovine serum (FBS) and 5% dimethyl sulfoxide (DMSO). Fetal serum is a commonly utilized component in the freezing media for eukaryotic cells, however, its effects on prokaryotic cells have not been extensively researched.ResultsIn our study, we demonstrated the high efficiency of using a two-component cryoprotective medium, FBS + 5% DMSO, for cryopreservation of human gut microbiota using three different methods. According to the obtained results, the intact donor microbiota was preserved at a level of 85 ± 4% of the initial composition based on fluorescent analysis using the LIVE/DEAD test. No differences in survival were observed when comparing with pure DMSO and FBS media. The photometric measurement method for growth of aerobic bacteria (A. johnsoni), facultative anaerobes (E. coli, E. faecalis), microaerophilic (L. plantarum), and obligate anaerobic bacterial cultures (E. barkeri, B. breve) also demonstrated high viability rates of 94–98% in the two-component protective medium, reaching intact control levels. However, for anaerobic microflora representatives, serum proved to be a more suitable cryoprotectant. Also, we demonstrated that using cryoprotective media with 50–75% FBS content is enough to preserve a significant level of bacterial cell viability, from an economic standpoint.

Enhanced Enzymatic Performance of Immobilized Pseudomonas fluorescens Lipase on ZIF-8@ZIF-67 and Its Application to the Synthesis of Neryl Acetate with Transesterification Reaction.

In this study, hybrid skeleton material ZIF-8@ZIF-67 was synthesized by the epitaxial growth method and then was utilized as a carrier for encapsulating Pseudomonas fluorescens lipase (PFL) through the co-precipitation method, resulting in the preparation of immobilized lipase (PFL@ZIF-8@ZIF-67). Subsequently, it was further treated with glutaraldehyde to improve protein immobilization yield. Under optimal immobilization conditions, the specific hydrolytic activity of PFL@ZIF-8@ZIF-67 was 20.4 times higher than that of the free PFL. The prepared biocatalyst was characterized and analyzed by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared (FT-IR). Additionally, the thermal stability of PFL@ZIF-8@ZIF-67 at 50 °C was significantly improved compared to the free PFL. After 7 weeks at room temperature, PFL@ZIF-8@ZIF-67 retained 78% of the transesterification activity, while the free enzyme was only 29%. Finally, PFL@ZIF-8@ZIF-67 was applied to the neryl acetate preparation in a solvent-free system, and the yield of neryl acetate reached 99% after 3 h of reaction. After 10 repetitions, the yields of neryl acetate catalyzed by PFL@ZIF-8@ZIF-67 and the free PFL were 80% and 43%, respectively.

Surface Photovoltage Spectroscopy as a Valuable Tool for Evaluating Oxidation Processes in the Microelectronics Industry

In the present study, the minority carrier diffusion length (MCDL), determined by surface photovoltage spectroscopy measurements, is compared in n‐ and p‐type Si wafers after their oxidation under different conditions using various tools (horizontal and vertical furnaces, atomic layer deposition (ALD), low‐pressure chemical vapor deposition, and plasma‐enhanced chemical vapor deposition). It is shown that MCDL varies significantly depending on the design of furnaces, oxidation temperatures, the type of gases used before and during oxidation, and their flow ratios. The type and crystal growth method of Si wafers used for the oxidation also play a significant role and influence MCDL. Additionally, MCDL after the deposition of alumina layers using ALD techniques is found to be significantly larger compared to that observed after the thermal oxidation of Si. The larger values of MCDL after the ALD of Al2O3 are detected independent of temperature and precursors used for the deposition. The origin of different MCDL values after various oxidation processes, with an emphasis on the formation of electrically active defects in Czochralski (CZ)‐ and float‐zone (FZ)‐grown Si wafers is discussed.

Study on the tribological properties and corrosion resistance of the modified NiZnAl-LDH coating on anodic aluminum surface

The porous structure of anodized aluminum creates an opportunity for corrosive media to contact the aluminum substrate, resulting in diminished corrosion resistance and wear performance under adverse conditions. In this study, ternary hydrotalcite containing Ni, Zn, and Al elements, named NiZnAl-LDH, was synthesized on anodized aluminum surfaces using an in-situ growth method. The corrosion and wear resistance of the aluminum substrate were further enhanced by intercalation modification with sodium molybdate. The impact of synthesis parameters, including pH, reaction temperature, and reaction time, on the corrosion and wear resistance of the coating was investigated. Morphology, structure, and properties of the coating were analyzed. The results confirm the synthesis of NiZnAl-LDH modified with sodium molybdate intercalation. Electrochemical tests revealed that immersing NiZnAl-LDH in a sodium molybdate solution with a pH of 9.5 for 2.5 h at 35 °C resulted in a minimum self-corrosion current density of 4.131 × 10−8 A cm−2, significantly enhancing the corrosion resistance of the coating. Friction tests demonstrated a coating friction coefficient of 0.28, indicating excellent tribological performance. The discussed process parameters in this study provide valuable insights for the synthesis and application of LDH, expanding the application of aluminum alloys in the field of corrosion resistance and wear resistance.

Study on regeneration mechanism of composite adsorbent by Mg-MOF-74-based modified biochar

In this paper, composite adsorbent was prepared from biochar and Mg-MOF-74 by in-situ growth method to investigate regeneration mechanism. The effects of O2 and temperature on regeneration characteristics were investigated by CO2 adsorption properties and characterization techniques, and the optimal regeneration conditions were determined. Regeneration mechanism of adsorbent was revealed by adsorption kinetics and elemental valence analysis. The related wave function parameters were calculated based on DFT to reveal the repair mechanism of the failed oxidation sites from the microscopic level. The mechanism of CO2 adsorption by the repaired oxidation sites was explored based on the regenerated adsorption configuration. It was found that the regeneration performance of the adsorbent exhibited a trend of increasing and then decreasing with the increase of O2 concentration and temperature, and the optimal regeneration conditions were determined to be 5 % O2 concentration and 200 °C. At optimal regeneration conditions, a synergistic interaction between O2 and poly-metals was generated to enhance the adsorbent polarity. O2 also reacted with the adsorbent in a redox reaction to produce new oxygen-containing functional groups and cause pore expansion, the mass transfer and diffusion was enhanced. The oxidation site adsorbed O2 to undergo electron rearrangement and release the adsorbed CO2. Due to the nature of common orbital hybridization between metals, the metals underwent conjugation and synergistic effects with O2 to form tetrahedral co-coordination structures with lower energies. The electron density and electric field effects of the system were enhanced. The former enhanced interaction with CO2 to form carbonate. The latter increased the activity of the neighboring N atom, which in turn generated a stable ring structure with carbonate, and CO2 adsorption was enhanced.

Synergistic enhancing effect for electromagnetic wave absorption via melamine resin-based magnetic core-shell microspheres/multi-walled carbon nanotubes

Rational design of corrosion-resistant electromagnetic wave (EMW) absorbing materials with wide bandwidth, strong absorption, and low filling ratio remains a significant challenge. In this work, the melamine resin-based magnetic core-shell microspheres (MF@Fe3O4@SiO2) were synthesized via dispersion polymerization and in-situ growth method. Experimental and simulation results indicated that the content and magnetism of the magnetic shell coordinated with the MF-core could be tactfully regulated with a small amount of incorporated Ni content. Moreover, the dispersion and corrosion resistance of MF@Fe3O4 core-shell microspheres were obviously enhanced by coating SiO2. It is worth noting that after the composite of MF@Fe3O4@SiO2 with MWCNTs-20, the presence of numerous heterogeneous interfaces, the tactfully improved conductive loss, and the optimized impedance matching synergistically result in superior EMW absorption properties. When the filling amount was 30 wt%, F9N1-S/MWCNTs-20 with a matching thickness of 1.76 mm, exhibited the maximum effective absorption bandwidth (EABmax) of 6.55 GHz, while maintaining a reflection loss (RL) of −62.94 dB at 1.53 mm. When the thickness of F9N1-S/MWCNTs-30 was increased to 3.24 mm, the RLmin at low frequencies was achieved at −67.14 dB. Besides, the simulation of radar cross section values ascertains the enormous potential of F9N1-S/MWCNTs to achieve stealth under radar detection. This study introduces a novel method for producing lightweight and efficient EMW absorbers with corrosion resistance.