Evaluation Of Mechanical Properties Research Articles

Evaluation of Mechanical Properties of Composite Material with a Thermoplastic Matrix Reinforced with Cellulose Acetate Microfibers.

Low-density polyethylene (LDPE) has been widely used in various applications due to its flexibility, lightness, and low production cost. However, its massive use in disposable products has raised environmental concerns, prompting the search for more sustainable alternatives. This study aims to investigate the mechanical properties achievable in a composite material utilizing low-density polyethylene (LDPE), potato starch (PS), and cellulose microfibrils (MFCA) at loadings of 0.05%, 0.15%, and 0.30%. Initially, the cellulose acetate microfibrils (MFCA) were produced via an electrospinning process. Subsequently, a dispersive mixture of the aforementioned materials was created through the extrusion and pelletizing process to form pellets. These pellets were then molded by injection molding to produce test specimens in accordance with ASTM D 638, the standard for tensile strength testing. The evaluation of the properties was conducted through mechanical tensile tests (ASTM D638), hardness tests (ASTM D 2240), melt flow index (ASTM D1238), and scanning electron microscopy (SEM). This study determined the influence of cellulose acetate microfibril loadings below 0.3% as reinforcement within a thermoplastic LDPE matrix. It was demonstrated that these microfibrils, due to their length-to-diameter ratio, contribute to an enhancement in the mechanical properties.

Nondestructive evaluation of microstructure and mechanical property of post-processing annealed selective laser melted 316L stainless steel by laser ultrasonics

By using the laser ultrasonics nondestructive technology, combined with the microstructure and mechanical property of post-processing annealed selective laser melted 316L stainless steel characterized by scanning electron microscopy (SEM), electron backscattering diffraction (EBSD), and mechanical property testing, selective laser melted 316L stainless steel after post-processing annealing was evaluated. The results show that the frequency domain attenuation coefficient of ultrasonic waves is positively correlated with the average grain size; the time domain attenuation coefficient of ultrasonic waves is negatively correlated with the low angle boundary content. The tensile strength has a good correlation with the time domain attenuation coefficient and wave speed, the correlation coefficients R2 are 0.95 and 0.89 respectively; the yield strength correlates with the time domain attenuation coefficient, the correlation coefficient R2 is 0.76; the elongation has a good correlation with the frequency domain attenuation coefficient and wave speed, the correlation coefficient R2 is 0.90 and 0.86 respectively.

Evaluation of 3D printed 316L stainless steel microstructure and mechanical property by laser ultrasonics

ABSTRACT In this paper, the laser ultrasonic non-destructive testing technology was used to detect the microstructure and mechanical properties of selective laser melting (SLM) 316 L stainless steel after post-treatment. The microstructure and mechanical properties of additively manufactured 316 L stainless steel were measured by Scanning electron microscopy (SEM), Electron backscatter diffraction (EBSD), tensile testing, etc. The laser ultrasonic longitudinal wave signal characteristic values were coupled with the microstructure and mechanical properties of SLM 316 L stainless steel. The results show that: The yield strength has a good correlation with wave speed and attenuation. With the increase of holding temperature and holding time, the grain size increases, the low angle grain boundary decreases, the yield strength gradually decreases from 409 MPa to 359 MPa, the wave velocity increases from 5579 m/s to 5700 m/s, and the frequency domain attenuation coefficient increases from 0.13 dB/mm to 0.16 dB/mm, the central frequency domain is about 10 MHz. The ultimate tensile strength is related to the frequency domain attenuation. The ultimate tensile strength decreases with the increase of the frequency domain attenuation coefficient. It can provide a reference for the evaluation of mechanical properties by laser ultrasonic testing.

Mechanical Properties of P91 Steel (X10CrMoVNb9-1) during Simulated Operation in a Hydrogen-Containing Environment.

P91 steel (X10CrMoVNb9-1) is widely used in the energy industry. It is characterized by good mechanical properties, creep resistance, corrosion resistance, impact toughness, and resistance to thermal fatigue. Due to their operating conditions and martensitic structure, components made from P91 steel are often subject to damage related to the presence of hydrogen. This article compares the results of the mechanical properties evaluation for P91 steel in an aggressive solution charged under load and without load. Based on the research, it was found that the hydrogen environment significantly affects the mechanical properties of P91 steel, reducing strength and yield strength, and decreasing ductility. It was revealed that in samples tested after 72 h without preloading, the tensile strength decreased by 1.5%, and the elongation decreased by about 29% for the sample, compared to the delivered condition sample. Under loaded conditions, the difference in tensile strength increased by approximately 8%, while elongation increased by nearly 50.

Microstructure and tribological behavior of Al–TiC composite strips fabricated by a multi-step densification method

This study aims to enhance the tribological properties of automotive applications by examining the effects of TiC content on the microstructure, mechanical properties, and wear behavior. This study investigates the production of Al–TiC composite strips using a novel multi-step densification process combining mechanical alloying and hot rolling with TiC concentrations ranging from 0 to 12 vol%. The novelty of this work lies in its comprehensive approach to developing and analyzing Al–TiC composite strips using a multistep densification method. This study integrates microstructural analysis, mechanical property evaluation, and detailed tribological behavior assessment under different wear loads (5–25 N). A key innovation is the application of the Abbott Firestone method to analyze worn surfaces, providing insights into optimal wear conditions. The study reveals that increasing the TiC content to 12 vol% significantly improves densification, hardness (up to 268.8% increase), and wear resistance (up to 95% improvement at a 5N load). Dry ball-on-flat sliding wear tests at loads of 5–25N demonstrate that TiC particles hindered complete delamination wear in the composite strips. The Abbott Firestone method analysis of worn surfaces indicated an optimal exploitation zone in the Al-6 vol% TiC composite at both low and high wear loads. This comprehensive approach provides valuable insights into optimizing Al–TiC composites for enhanced performance in automotive components that require improved wear resistance.

Comparative Evaluation of Mechanical and Physical Properties of Mycelium Composite Boards Made from Lentinus sajor-caju with Various Ratios of Corn Husk and Sawdust.

Mycelium-based composites (MBCs) exhibit varied properties as alternative biodegradable materials that can be used in various industries such as construction, furniture, household goods, and packaging. However, these properties are primarily influenced by the type of substrate used. This study aims to investigate the properties of MBCs produced from Lentinus sajor-caju strain CMU-NK0427 using different ratios of sawdust to corn husk in the development of mycelium composite boards (MCBs) with thicknesses of 8, 16, and 24 mm. The results indicate that variations in the ratios of corn husk to sawdust and thickness affected the mechanical and physical properties of the obtained MCBs. Reducing the corn husk content in the substrate increased the modulus of elasticity, density, and thermal conductivity, while increasing the corn husk content increased the bending strength, shrinkage, water absorption, and volumetric swelling. Additionally, an increase in thickness with the same substrate ratio only indicated an increase in density and shrinkage. MCBs have sound absorption properties ranging from 61 to 94% at a frequency of 1000 Hz. According to the correlation results, a reduction in corn husk content in the substrate has a significant positive effect on the reduction in bending strength, shrinkage, and water absorption in MCBs. However, a decrease in corn husk content shows a strong negative correlation with the increase in the modulus of elasticity, density, and thermal conductivity. The thickness of MCBs with the same substrate ratio only shows a significant negative correlation with the modulus of elasticity and bending strength. Compared to commercial boards, the mechanical (bending strength) and physical (density, thermal conductivity, and sound absorption) properties of MCBs made from a 100% corn husk ratio are most similar to those of softboards and acoustic boards. The results of this study can provide valuable information for the production of MCBs and will serve as a guide to enhance strategies for further improving their properties for commercial manufacturing, as well as fulfilling the long-term goal of eco-friendly recycling of lignocellulosic substrates.

Unveiling the Potential of Brazilian Eucalyptus for Transparent Wood Manufacturing via the Kraft Pulping Process as a Future Building Material

The emergence of transparent wood as a viable alternative to traditional glass has sparked considerable interest in recent research endeavors. Despite advancements, challenges persist in the delignification methods and wood species utilized in prior studies. Therefore, this study delves into the potential of Brazilian eucalyptus wood for transparent wood production through the kraft pulping process. Delignification was carried out in a laboratory setting, replicating the kraft process with varying reaction times (15, 30, 45, and 60 min). The resulting delignified wood veneers were impregnated with a pre-polymerized PMMA solution. The study encompassed various analyses, including UV-Vis spectroscopy, colorimetry, SEM, optical microscopy, and mechanical property evaluations. The results revealed intriguing trends in terms of transparency, color changes, microstructural modifications, and mechanical properties as a function of delignification time. This work presents valuable insights into the transformative potential of eucalyptus wood, offering a deeper understanding of the interplay between wood modification and PMMA impregnation.

Evaluation of Mechanical and Thermal Properties of Alkali-Treated Sisal, Bamboo, and Hybrid Fiber-reinforced Polymer Composites

Evaluation of Mechanical and Thermal Properties of Alkali-Treated Sisal, Bamboo, and Hybrid Fiber-reinforced Polymer Composites

Effect of addition of Ce and accumulative roll bonding on structure-property of the Mg-Ce-Al hybrid composite and its prediction and comparison using artificial neural network (ANN) approach

Abstract Light alloys play a crucial role in realizing the national strategy for energy conservation and emission reduction, as well as promoting the upgrading of manufacturing industries. Mg/Al composite laminates combine the corrosion resistance and ductility of aluminium alloy with the lightweight characteristics of magnesium alloy. The addition of Ce (rare earth elements) can improve the mechanical properties of magnesium via grain refinement and improve the ductility of the hybrid composites. In the present work, an investigation on addition of Ce into the Mg/Al matrix through Accumulative Roll Bonding (ARB) has been presented. The Mg/Ce/Al hybrid composite consists of Mg-4%Zn alloy and Al 1100 alloy with 0.2% Ce particles added between the dissimilar layers. The changes occurred in the evaluation of microstructure, corrosion and mechanical properties of the Mg/Ce/Al hybrid composite as a result of deformation process and also the addition of Ce have been explicated. The ARB parameters: temperature, rolling speed, percentage reduction, and aging time, have been studied. An increase of about 2.36 times in strength and hardness of the hybrid composite, has been reported. Further, the structure–property relations in the Mg/Ce/Al hybrid composites were aslo predict and compare using machine learning models: Decision Tree and Multi-Layer Perceptron (MLP) models.

Design and characterization of novel Ti-8Mo-xFe-yCu alloys as implant materials: Evaluation of biocompatibility, mechanical properties, and antibacterial potential

Titanium and its alloys are highly desirable materials for biomedical metallic implants due to their superior specific strength, excellent corrosion resistance, and exceptional biocompatibility. Among these alloys, Ti6Al4V is widely used in practical biomedical applications because it offers an excellent combination of strength, fracture toughness, and corrosion resistance. However, recent research has revealed limitations in its biocompatibility attributed to the presence of toxic elements such as Al and V. In addition, it has been reported that Ti6Al4V is costly due to the addition of Vanadium and has the potential for post-implant inflammation. As a result, researchers have been investigating new biomedical beta-Ti alloys using biocompatible, affordable, and easily accessible beta-stabilizers like Mo, Fe, and Cu, to achieve similar performance as Ti6Al4V alloys. The present study aims to develop a novel biomedical alloy through the arc melting method, to obtain an implant material possessing low elastic moduli, biocompatibility, and antibacterial properties to mitigate the risk of post-implant inflammation. Microstructural analysis was conducted using microscopy and x-ray diffraction, while the mechanical properties were evaluated through micro vickers hardness testing machine and elastic moduli measurement utilizing the impulse excitation technique. Cytotoxicity assessment was performed using the (Cell Counting Kit-8) CCK-8 method, followed by an examination of the alloy's antibacterial properties using the point counting method. β-Ti single phase was obtained in this study with the addition of ≥1% Fe and ≥1% Cu. The Ti-8Mo-2Fe-2Cu alloy was found to have the lowest elastic moduli of 95 GPa. Electrochemical measurements show that the Ti-8Mo- xFe- yCu alloys have a lower corrosion current density of around 0.319–2.317 µA/cm2 compared to Ti6Al4V of 16.543 µA/cm2. The Ti-8Mo-1Fe-3Cu, Ti-8Mo-3Fe-1Cu, and Ti-8Mo-3Fe-3Cu alloys have comparable biocompatibility with Ti6Al4V with the viability of mesenchymal stem cells (MSCs) above 75% and have a positive antibacterial response. Ti-8Mo-3Fe-3Cu alloy demonstrates the most favorable blend of microstructure, mechanical attributes, corrosion resistance, cell viability, and antibacterial properties as an alternate biomaterial for implant applications.

Investigation of Properties in Magnesium Alloy Thin Plates after Die Casting Processes

This study systematically analyzed the effect of design conditions on filling behavior and product characteristics when forming thin plates of magnesium alloy (AZ91D) of 0.5 mm or less using the die casting method. As a research method, a casting analysis simulation program was used to predict filling and solidification behavior under various process conditions. The molten metal injection temperature (610~670 °C), mold temperature (160~220 °C), and cooling water temperature (10~55 °C) were selected as key variables, and an analysis was performed for a total of five conditions. A simulation was conducted to analyze the charging speed distribution, location of oxides and bubbles, and solidification pattern. As a result of the study, the flow of molten metal in the low and high-speed sections of the plunger, uniformity of product thickness, and supply conditions of the molten metal were confirmed to be major factors. It is important to manage the molten metal injection temperature at an appropriate level to minimize product defects. Based on these conditions, a prototype was manufactured, the microstructure was observed, and a fine and uniform grain structure was observed in most areas. In mechanical property evaluation, superior physical properties were secured compared to existing bulk materials.

Evaluation of mechanical and tribological properties of Cu-based friction materials reinforced by 3D mesh structure

Cu-based friction materials (CBFMs) are widely used in brake system such as High-Speed Trains and Wind Power Generation, its mechanical and tribological properties are of vital importance for the stable and safe operation. In this study, CBFMs holding 3D mesh structure were designed and fabricated by wet granulation and particle coating technology. Stress and temperature fields were obtained by finite element simulation. After that, the mechanical and tribological properties were investigated. The results showed that 3D mesh structure can enhance the compressive strength of CBFMs to 34.56 % and reduce wear rate to a large extent. This study was expected to open up a new direction in enhancing comprehensive performances of CBFMs without changing its composition.

Evaluation of morphology, physical and mechanical properties of hyaluronic acid matrices of various molecular weights by atomic force microscopy

Using atomic force microscopy the morphology of 1 and 2 % sodium hyaluronate solutions matrix with low molecular weight (LM) and high molecular weight (HM) hyaluronic acid (HA) fabricated by bioenzymatic synthesis was evaluated. The presence of a proteoglycan aggregate with processes of the core protein in the absence of sulfated glycosaminoglycans was established. The effect of irradiation with a light flux on the ordering of the HA matrix was observed. Intermolecular consolidation of high molecular HA was established. The elastic modulus of the matrix with LM and HM HA has also been determined.

Evaluation of Mechanical Properties and Hydrophilicity of Alkaline and Plasma Treated Abaca Fiber Epoxy Composite with Mineral Waste as Fillers

Evaluation of Mechanical Properties and Hydrophilicity of Alkaline and Plasma Treated Abaca Fiber Epoxy Composite with Mineral Waste as Fillers

Development and mechanical properties evaluation of environmentally sustainable composite material using various reinforcements with epoxy

In this study, the mechanical properties of advanced composites fabricated by the hand lay-up process were investigated. The mechanical properties evaluated in this study included tensile strength, flexural strength, and impact strength. Tensile tests were performed to measure the resistance of the composites to pulling forces, while flexural tests assessed their resistance to bending. Impact tests, on the other hand, determine the material's ability to absorb sudden forces or shocks. Results showed that all the composite materials exhibited high tensile strength, with the Carbon fiber epoxy composite displaying the highest value due to the exceptional strength of carbon fibers. In terms of flexural strength, the Glass-Fiber Polymer Matrix composite demonstrated the highest resistance to bending, while the Kevlar-Epoxy composite exhibited the highest impact strength, owing to the unique properties of Kevlar fibers, which offer excellent energy absorption capabilities. In the hardness test, the Kevlar composite to epoxy matrix showed hardness from HRB 105 to HRB 125 an increase of 19.04 %, while fiberglass increased hardness by 14.2 % and carbon fiber by 16.3 %. The Impact test shows that the Kevlar composite to epoxy matrix showed hardness from HRB 105 to HRB 125 an increase of 19.04 %, while fiberglass increased hardness by 14.2 % and carbon fiber by 16.3 %. Kevlar reinforcing composite produced the highest flexural strength, compared to neat epoxy by 91.7 %. Carbon fibre composites were 52.5 % higher, whereas glass fibre composites were 15.6 % higher. SEM imaging results from the cross-sections show that the best bonding between the base material and the fibers was observed for Kevlar reinforced with epoxy. All mechanical test showed that Kevlar (Aramid fiber) provides excellent mechanical properties when compared to carbon fibre and glass fibre. Hence, Kevlar (aramid fiber) can be an option for preparing light weight helmets, automobiles, aeronautics, safety equipments etc.

Evaluation of mechanical, thermal, and flammability properties in biochar-infused polymer composites from bael fruit and cashew shells: a comparative study

Evaluation of mechanical, thermal, and flammability properties in biochar-infused polymer composites from bael fruit and cashew shells: a comparative study

Evaluations of Mechanical Properties and Functionalities of the Al- and Zr-Tailored Ti–5.5Mo Shape Memory Alloys for Biomedical Applications

AbstractDue to the critical world population aging issue, biomaterials are important topics in the biomedical community. Among the biomedical materials, shape memory alloys (SMAs) are considered to be promising materials owing to their functionalities, such as shape memory effect (SME) and superelasticity (SE). Ti–Mo–Al-based alloys, which are biocompatible materials, are basic materials in the Ti-based SMAs due to the evaluation of the phase stability through the calculations of Mo and Al equivalents. This study, in addition, introduced Zr into the Ti–Mo–Al-based alloys for its highly biocompatibility and being a fine modifier to tune the phase stability. The mechanical (i.e., strength and elongation) and functional (i.e., SME and SE) properties have been investigated in this study to reveal the practicability of the biomedical applications for human usage. It was found that addition of Zr to the Ti–Mo alloy shows slight influence on the mechanical properties of the binary Ti–Mo alloy. With the addition of Al, that is, ternary Ti–Mo–Al alloys, two-stage yielding was found in the tensile examinations. Among all the alloys, the Ti–5.5Mo–4Al, the Ti–5.5Mo–4Al–6Zr, and the Ti–5.5Mo–8Al–6Zr (mol pct) alloys performed excellent shape recovery of about 100 pct in the bending and heating tests. Especially, the Ti–5.5Mo–4Al–6Zr and the Ti–5.5Mo–8Al–6Zr alloys further show high strength. Results in this study could be a guideline for the design of the fundamental Ti–Mo–Al-based SMAs.

Fabrication of AISI 434L Stainless Steel Thin Wall Structures by TIG-Aided Powder Bed Fusion Arc Additive Manufacturing: Evaluation of Metallurgical Characteristics and Mechanical Properties

Fabrication of AISI 434L Stainless Steel Thin Wall Structures by TIG-Aided Powder Bed Fusion Arc Additive Manufacturing: Evaluation of Metallurgical Characteristics and Mechanical Properties

Effect of reinforcement particle size on the corrosion and mechanical properties of spark plasma sintered aluminium matrix composites.

In this study, the effects of different sizes of reinforcing particles on the corrosion behaviour and mechanical properties of aluminium (Al)-based composites produced by spark plasma sintering (SPS) are analysed. In the study, the effects of SPS parameters, including electrical power, applied pressure and sintering temperature, on the consolidation process and microstructure evolution of the composite are closely investigated. The results reveal a nuanced relationship between the sintering conditions and the properties of the particles, which in turn determine the sintering dynamics and the formation of the microstructural features. The evaluation of mechanical properties indicates a remarkable influence of particle size distribution on the hardness of the composites, showing an initial improvement with the introduction of nanoparticles, followed by a slight decrease as the balance between nano- and micron-sized Al2O3 particles shifts. A scanning electron microscopy (SEM) study demonstrates the influence of particle dimensions on the change of grain boundaries and the spatial arrangement of the composite matrix. Electrochemical experiments in a 0.1M NaCl solution show a consistent corrosion potential (Ecorr) across all samples, while the current densities associated with corrosion (icorr) show considerable variation. The presence of nano-sized Al2O3 particles was found to increase corrosion resistance, in contrast to the detrimental effects observed with larger microparticles. In particular, composites with a bimodal distribution of particle sizes showed a 3.5-fold increase in corrosion resistance compared to pure Al. The specific Al-2n8mAl2O3 composite that exhibited active electrochemical properties at elevated potentials without a defined passivation range emphasises the significant role of particle size. This study draws attention to bimodal microstructures as a promising route to achieving uniformity and improved corrosion resistance in Al matrix composites, while pointing to the need for further research to fully elucidate the operative mechanisms.

Revealing the Relationship between Critical Inlet Velocity and a Double-Layer Oxide Film Combined with Low-Pressure Casting Technology

In the context of low-pressure casting, an excessive inlet velocity may result in the introduction of an oxide film and air into a liquid metal, leading to the formation of a two-layer film structure within the casting. Such defects can significantly degrade the mechanical properties of the castings. In order to optimize the advantages of low-pressure casting, an empirically designed equation for the inlet velocity was formulated and the concept of critical inlet velocity was further refined. A comprehensive numerical simulation was conducted to meticulously analyze the liquid metal spreading phase within the cavity. Subsequently, low-pressure casting experiments were carried out with actual castings of an A357 alloy, using two different entrance velocities—one critical and the other exceeding the critical entrance velocity. Tensile test specimens were extracted from the castings for the comparative evaluation of mechanical properties. It was observed that the average tensile strength of specimens cast at the critical inlet velocity exhibited a notable 16% enhancement. In contrast, specimens cast at velocities exceeding the critical inlet velocity manifested the presence of double oxide film defects. This evidence suggests that casting at a velocity faster than the critical inlet velocity leads to the formation of double oxide film defects, which in turn reduces the mechanical properties of the castings.