Low Porosity Research Articles

Effect of epoxy resin addition on the acoustic impedance, microstructure, dielectric and piezoelectric properties of 1–3 connectivity lead-free barium zirconate titanate ceramic cement-based composites

In this work, 1–3 connectivity barium zirconate titanate ceramic cement-based composites were fabricated using Portland cement and epoxy resin as the matrix. Barium zirconate titanate (BZT) of 40–60 % by volume was used while epoxy was used with cement at 0–7% by volume. Dielectric and piezoelectric properties, and other properties such as acoustic impedance, density and microstructure were investigated. It was found that epoxy resin can be used in combination with BZT to achieve a suitable acoustic impedance value (9–11 × 106 kg/m·s2) matching that of concrete for structural health monitoring application. Thus, when epoxy resin was used at 7 %, BZT volume can be increased to 60 % where the highest d33 value of 93 pC/N was found and remain within the acoustic matching range. In addition, when epoxy resin was increased, both piezoelectric charge coefficient (d33) and piezoelectric voltage coefficient (g33) were also found to increase. This is likely due to the lower porosity thus denser matrix when epoxy resin was used in addition to cement.

Effect of high-boiling point solvents on inkjet printing of catalyst layers for proton exchange membrane fuel cells

Inkjet printing (IJP) is considered as a promising and flexible method for low cost and drop-on-demand pattern formation in proton exchange membrane (PEM) fuel cells. Although significant advancements have been made in inkjet-printed electrodes, identifying the optimal ink formulations remains challenging due to severe restrictions on the ink properties. Generally, the catalyst layer prepared by IJP using low boiling point solvents (water/alcohol) show reasonable electrochemical performance. However, low boiling point solvents lead to clogging of the printhead nozzle due to fast evaporation of the solvent in the inkjet print head. In this study, high boiling point solvents (propylene glycol (PG) or ethylene glycol (EG)) were used as additives to reduce nozzle clogging and improve printing efficiency. In this context, the relationship between catalyst ink properties, CL microstructure, and electrochemical performance of the MEA is investigated. Results show that printing time is significantly reduced with adding high boiling point solvents in the ink (66.67 % reduction of time with 30 wt% PG). However, an increased amount of additive is detrimental in terms of electrochemical performance due to formation of larger agglomerates, lower porosity of the catalyst layer, and reduced ECSA. The results of this work can be used to develop a strategy to adjust the trade-off between printing time and electrochemical performance of electrodes prepared using IJP.

Influence of TiC and Ni addition on densification and mechanical properties of microwave sintered ZrB2 based composites

The effects of TiC (10–30 vol%) and Ni (1–2 vol%) incorporation on densification, microstructural evolution and mechanical properties of microwave sintered ZrB2 matrix-based composites were investigated in the present study. The findings reveal that TiC addition significantly improves the densification of ZrB2 based composites, while the inclusion of Ni further improves densification of ZrB2–20 vol% TiC composite by reducing porosity and restricting the grain growth of both ZrB2 and TiC phases. Additionally, the highest Vickers hardness of 22.25 ± 1.33 GPa and compressive strength of 1556.2 ± 40.17 MPa were obtained for the ZrB2–20 vol% TiC composite due to lower porosity, lower grain size and higher TiC diffusion in the ZrB2 matrix. The fracture toughness enhanced with TiC and Ni addition and the maximum fracture toughness was observed as 6.66 ± 0.47 MPa.m0.5 along with the highest critical energy release rate of 95.16 ± 11.68 J/m2 for the ZrB2–20 vol% TiC-2 vol% Ni composite owing to the activation of toughening mechanisms like crack bridging, crack deflection and open pores as crack deflectors. Nanoindentation studies revealed significant improvements in elastic modulus and stiffness with the addition of TiC. The maximum elastic modulus and stiffness were observed as 482.91 ± 36.36 GPa and 237.24 ± 20.28 μN/nm for ZrB2–20 vol% TiC composite. The study highlights the potential of incorporating metallic additives with secondary reinforcements to enhance the mechanical properties and microstructures of ZrB2 matrix, making them potential materials for high-temperature applications such as control surfaces, nose caps and leading edges of supersonic aircrafts.

Numerical Investigation of Heterogeneous Calcite Distributions in MICP Processes

Microbially induced calcite precipitation (MICP) is a sustainable and environmentally friendly technology with applications in soil stabilization, concrete crack repair, and wastewater treatment. This study presents an improved Darcy-scale numerical model to simulate the MICP processes in heterogeneous porous media. It focuses on the effects of porosity heterogeneity, characterized by average porosity and correlation length, as well as injection strategies. Both average porosity and correlation length are critical factors influencing mass transport and calcite distribution during MICP treatment. An increase in average porosity leads to significant reductions in transport distance and total calcite mass. Notably, in the case of low averaged porosity, a larger correlation length results in more heterogeneous calcite distributions. However, there exists an upper threshold value of the initial averaged porosity (ϕ0=0.45) above which the heterogeneity of the calcite does not present clear dependence on the correlation length. Additionally, injection strategies significantly impact the consolidation effects. Compared to continuous injection, using the phased injection strategy can greatly improve the precipitated calcite area and mass due to its high utility and the efficiency of reactants.

Heterogeneity dynamics: influencing rock type responses to overburden pressure, Permian–Triassic of the Persian Gulf

This study considers the impact of reservoir pressures on rock type variations within the Permian–Triassic formations in the Persian Gulf. Lithological composition, textures, visible porosity, pore types, and cementations of 328.85 m of carbonate rocks from Kangan and Dalan formations were determined using a polarizing microscope. Porosity, permeability, and rock types were analyzed under ambient and reservoir pressures. Findings showed limestone’s frequent rock type changes under reservoir pressure via the Winland method, while dolomite samples showed significant alterations using the flow zone indicator method. Grainstones predominated overall, persisting even amidst pressure-induced rock type shifts, indicating texture’s minimal influence. Pore throat size of low porosity samples rapidly decreased under reservoir pressure, leading to substantial rock type changes. Fewer alterations were observed based on permeability-to-porosity ratio via the flow zone indicator method. Additionally, low permeability samples exhibited varied rock types under the Winland method, while flow zone indicator method transitions mainly occurred within specific permeability ranges. In essence, this study offers a detailed understanding of pressure’s intricate interplay with rock types and properties in Persian Gulf carbonate reservoirs.

Experimental investigation into the effect of porosity on the strains developing during anhydrite to gypsum transformation

The swelling of anhydritic claystones often leads to severe tunnel damage. Even though this phenomenon has gained significant scientific interest, particularly in the last decades, there are still open questions which introduce uncertainties in tunnel design. One question concerns the strains developing during the anhydrite to gypsum transformation (AGT). These depend, among other factors, on whether the gypsum crystals grow within the available pore space or whether they tend to push the particles apart, leading to an expansion of the matrix and, in turn, larger macroscopic strains. The experimental investigations of this paper aim to assess the influence of the initial porosity on the strains developing during AGT. Specimens consisting of highly compacted anhydrite and kaolin powders are created with varying initial porosities between 0.22 and 0.35. It is concluded that, ceteris paribus, the strains developing during AGT decreases with increasing initial porosity. The results also indicate that in the case of high initial porosity the gypsum crystals grow in the available pore space, thus decreasing the porosity, while in the case of low initial porosity, gypsum growth leads to an increase of the pore space. The results are applicable to porous media where crystallisation may occur within the pores.

Numerical and experimental investigation of floating wick solar still with a porous-media system

Wick-based solar desalination and solar-driven interfacial evaporation have attracted significant attention for their high efficiency in evaporation and salt removal. This study presents both experimental and numerical models for wick solar desalination. Cotton fabric, coated with black carbon for enhanced radiation absorption, was used as the evaporation medium in experiments due to its superior desalination, capillary, and salt rejection properties. Experimental results showed an evaporation rate of 1.57 kg/m2·h and efficiency of 81 % with freshwater. For saltwater (3.6 % salinity), the evaporation rate and efficiency were 1.24 kg/m2·h and 71 %, under 1000 W/m2 radiation. After validating the numerical model, the effects of porosity, capillary pressure, wick thickness, and thickness of the fabric’s upper (solar absorber) layer were examined. Results showed that reducing the solar absorber fabric thickness (from 9 mm to 0.6 mm), lowering porosity (from 0.97 to 0.3), and increasing wick thickness (from 1.5 mm to 10.5 mm) improved evaporation rates by 58.6 %, 27 %, and 28.4 %, respectively. Capillary pressure and fabric submerged length had minimal effects on evaporation. The model estimates that in real conditions at Jask coastal port (Iran), a configuration with greater wick thickness (6 mm vs. 3 mm), reduced solar absorber fabric thickness (1 mm vs. 1.5 mm), and lower porosity (0.75 vs. 0.93) could increase annual freshwater output by 26.6 % (from 796.6 to 1008.4 kg/m2). The cost per liter of produced water in the best-case scenario is estimated to be $0.0045.

Uncovering the mechanism controlling strength and microstructural evolution of belite-rich cement-based materials at different temperatures

The effect of temperature on the properties of belite-rich cement-based (BRC) materials is different from that on Portland cement (PC). This study provides a comprehensive understanding of the mechanisms controlling strength and microstructural evolution at different temperatures, especially C-S-H characteristics, of BRC materials. Phase assemblage, pore structure, and microscopic morphology of BRC paste, as well as phase composition and structure, chemically bound water, and bulk density of C-S-H were investigated using X-ray diffraction (XRD), thermogravimetric analysis (TGA), 1H and 29Si nuclear magnetic resonance (NMR), scanning electron microscopy (SEM), and energy dispersive spectrometer (EDS). The strength of BRC mortar increased with temperature is because of the higher hydration degree of β-C2S, lower porosity (except for 60 °C), and increased main chain length (MCL) of C-S-H. Hydration degrees of 28-d β-C2S and C3S increased by 202.5% and 16.3%, respectively, while MCL increased by 39.4% from 5 to 60 °C. The higher temperature sensitivity of β-C2S is due to its activation energy being 12.4% greater than that of C3S in BRC paste. Additionally, gel porosity decreased with temperature due to decreased bound water content and increased 16.7% bulk density of C-S-H from 5 to 60 °C. Finally, the CaO/SiO2 was inversely proportional to MCL and bulk density, but positively to H2O/SiO2. The findings deepen the mechanistic understandings of the hydration kinetics and microstructural evolution for temperature-affected BRC material.

Photoresponse of Ti3C2Tx MXene promotes its adsorptive-reductive removal of Cr(VI) from water

MXenes, such as Ti3C2Tx, demonstrate tremendous potential as heavy metal adsorbents due to their abundant reaction sites, high hydrophilicity, controllable interlayer spacing, and inherent reduction ability. However, their structural dependent pollutant removal performances and the related mechanisms are far less studied. Therefore, the removing abilities of Cr(VI) from water on Ti3C2Tx MXenes with different structures (multilayer (ML-) and delaminated (DL-) Ti3C2Tx) synthesized via several etching techniques were evaluated. Focusing on the most effective ML- and DL-Ti3C2Tx obtained by acid/fluoride salt etching, the impacts of structural variations on the Cr(VI) removal performances were explored. Both ML- and DL-Ti3C2Tx demonstrate outstanding Cr(VI) adsorption and reduction capabilities, achieving equilibrium within 500 min with capacities of 92.7 and 205 mg/g, respectively. The differences in removal mechanisms stemed from the varying adsorption and reduction capacities of two MXenes. ML-Ti3C2Tx, with lower surface area and porosity, had low adsorption capacity but superior reduction ability, efficiently converting most Cr(VI) to Cr(III) (66.8%). Conversely, DL-Ti3C2Tx exhibited better removal efficiency but a lower capacity for reduction (45.7%). Notably, although the partial reduction of DL-Ti3C2Tx to TiO2 results in its limited chemical reduction capacity, Ti3C2Tx might serve as a co-catalyst for TiO2, boosting the photoresponsiveness of DL-Ti3C2Tx or TiO2 through Ti3C2Tx/TiO2 heterojunctions, thereby facilitating photocatalysis to realize the reduction of Cr(VI). Both Ti3C2Tx exhibited both excellent Cr(VI) removal capacity and detoxification capacity, demonstrating their high potential in treating heavy metal pollutants in wastewater.

Elucidating the effects of metal transfer modes and investigating the material properties in wire-arc additive manufacturing (WAAM)

AbstractStudies have shown the influence of WAAM process parameters on mechanical properties, bead formation, dimensional accuracy, and microstructure. However, metal transfer modes and their interactions with input variables have not been investigated thoroughly. Therefore, short/spray, pulse and double pulse modes were investigated in this study at different current levels. Bead-on-plate trials were conducted by depositing ER70S-6 wire to investigate bead morphology, dilution, microstructure, and hardness. The study was supported by a detailed statistical approach, including analysis of variance (ANOVA) and regression analysis. Similarly, the combined effects of hatch distance and current were studied on bead formation in multi-layer deposits. Moreover, a thin wall and a cubic structure were deposited to realize the WAAM capability for larger depositions. The microstructures of thin wall and cubic structure were analyzed using optical microscopy (OM) and scanning electron microscopy (SEM). The study concludes that metal transfer modes at various currents significantly influence bead geometry, microstructure and hardness. The microstructure of bead-on-plate trials show fine lamellar structure at low current in all modes. Higher current results in coarse grains with a polygonal and columnar morphology. The hardness shows a decreasing trend as the current increases. The combined effects of current and hatch distance alter bead morphology; however, an optimized combination yields smoother surfaces. The microstructure of thin wall showed a slight anisotropy along the building direction. The presence of small pores was witnessed from OM and SEM images. Similarly, the cubic structure showed a more homogeneous microstructure with much lower porosity. The hardness profile of the thin wall exhibited small fluctuations along the building direction, while that of the cubic structure was more uniform.

Synthesis of low-cost refractory cordierite for solar thermal storage: Characterization of mechanical, thermal and physical stability during thermal shock cycles

To guarantee the efficiency of solar thermal energy production, the thermal storage material must have exceptional resistance to thermal shock to withstand prolonged thermal cycles. In addition, it must have specific properties tailored to the requirements of this field. In this study, we developed a refractory cordierite for solar thermal storage, characterized by very high thermophysical properties, from an initial formulation containing 20 % of abundant clays. The properties of materials sintered at 900 °C, 1000 °C, 1100 °C, 1200 °C and 1250 °C were assessed by a series of analyses including X-ray diffraction (XRD), mass loss, volumetric shrinkage, bulk density, and porosity, scanning electron microscopy (SEM), thermal conductivity, thermal diffusivity, thermal storage capacity, chemical resistance, and mechanical testing. The incorporation of natural clays, rich in sintering aid elements, facilitated the formation of 74 % α-cordierite at 1200 °C and 92 % at 1250 °C, significantly enhancing the material's densification. Materials sintered at 1250 °C and containing 92 % refractory cordierite were subjected to 50 thermal shock cycles from 500 °C to 0 °C. The obtained materials showed excellent mechanical properties, including compressive strength of 398 MPa, low porosity of 0.21 %, density of 2.52 g/cm3, zero mass loss in acidic and basic environments for 30 days, and very high values of heat capacity (3429.80 J/(kg·K)), thermal conductivity (2.08 W/(m·K)) and thermal diffusivity (0.84 mm2/s) at room temperature.

Homogenization Heat Treatment and Tribological Properties of In Situ Alloyed NiTiCu by Laser Powder‐Bed Fusion

In situ alloying by additive manufacturing (AM) of premixed powders has been recognized as a promising low‐cost method for creating complex parts for biomedical implants, in which homogenization heat treatment is a critical concern in this technology. Also, as promising implant materials, their tribological properties under dry and lubrication conditions are significantly concerned with evaluating the functionalities of 3D printing. This work preliminarily addresses these two concerns with the laser powder‐bed fusion (LPBF) 3D‐printed nickel titanium copper (NiTiCu) alloy using three homogenization heat treatments and ball‐on‐disc wear tests under dry and NaCl‐lubricated conditions. It is found that to achieve sufficiently good microstructural homogeneity with low porosity, a temperature of 800 °C and a duration of 5 h is needed. Despite the promising outcome, analysis of the results revealed that all heat treatments led to the formation of a secondary phase identified as Ti2(Ni,Cu), which induced two‐step phase transformations. Thus, further studies on the optimization of the postprocessing techniques are required. The heat‐treated alloy resulting in the most favorable properties is selected for tribological testing. AM and the addition of Cu are observed to enhance the wear resistance of the alloy under lubrication conditions.

Sedimentation-controlled double BSRs and implications for paleo hydrate dissociation in the Shenhu area, south China sea

Double/multiple bottom-simulating reflectors (BSRs) have been discovered worldwide, but their preservation and formation mechanism remain unclear because most studies are based on seismic data, lacking direct evidence like well logging data. This study introduces a novel well log-based interpretation of double BSR, suggesting that the secondary BSR (BSR2) is the interface between little residual gas and the overlying water-saturated sediment, and the free gas is trapped by capillary seals. The BSR2's amplitude is influenced by the nearby porosity, with lower porosity resulting in stronger reflections. Seismic attributes reveal a dynamic process of hydrate cycle that hydrate dissociation occurs above BSR2, followed by gas migrate to form a new BSR1. The upshift of BSR2 is mainly controlled by sedimentation rate, which varies across different regions, leading to larger upshifts in areas with higher sedimentation rates. Moreover, BSR2's upshift is negatively related to the reflection magnitude of BSR2, because rapidly depositing sediments with higher porosity and lower percolation threshold allow lesser gas sealed beneath the BSR2. Our findings suggest that double BSRs are predominantly formed in muddy sediments under rapid geological events like rapid sedimentation. However, each BSR can be preserved as well as observed to indicate that the BSR has existed for an extended period of time during which the geologic environment has been relatively stable, e.g., low sedimentation rates. This detailed sedimentation-controlled BSR adjustment provides new insights for the interpretation of double BSR and the paleo hydrate dissociation.

Al-based amorphous coatings by warm spraying: Numerical simulation and experimental validation

Al-based fully amorphous coatings with low porosity were successfully produced via warm spraying, combining numerical simulation and experimental validation. A warm spray gun model, employing computational fluid dynamics, was developed to simulate the warm spraying process. The study delved into the effects of reactant flow rate, oxygen/fuel (O/F) ratio, coolant flow rate, spray distance, particle size, particle shape, particle injection velocity, and particle injection angle on the gas flow field parameters (pressure, temperature, and velocity) and particle in-flight behaviors (temperature, velocity, and in-flight trajectory). The optimum spraying parameters (OSP) predicted by the simulation results were determined: 0.008740 kg/s for reactant flow rate, 2.7 for the O/F ratio, 0.007356 kg/s for coolant flow rate, 142 mm for spraying distance, 10–35 μm for particle size range, spherical for particle shape, 10 m/s for particle injection velocity, and 0° for particle injection angle. Subsequently, warm spraying experiments based on the OSP yielded Al-based fully amorphous coatings with a porosity of 0.08 %. This work provides valuable insights for the production of Al-based fully amorphous coatings with minimal porosity through warm spraying.

Characteristics of Open-Graded Friction Course Macrotexture and Macrostructure and Its Effect on Skid Resistance under Rainfall.

An Open-Graded Friction Course (OGFC) presents a rough surface and a porous structure and provides skid resistance under wet conditions, differing from that of a dense graded mixture. This study explored the distribution of surface macrotexture with depth in OGFC. Using cross-sectional images and semantic image segmentation techniques, the internal structure, porosity, and void size distribution were analyzed to assess the effectiveness of rainfall drainage. Skid resistance was evaluated with a British Pendulum Tester, focusing on the influence of surface macrotexture and internal macrostructure, particularly with regard to contact depth. Results show that finer gradations increase surface roughness peaks, which are concentrated near the top surface. In contrast, coarser mixtures exhibit a greater effective contact depth and more peaks with higher curvature. Finer gradations also result in lower porosity, greater void dispersion, and smaller average void diameters. During heavy rainfall, OGFC-13 exhibits the highest friction coefficient due to its effective contact, surface roughness, and internal voids, which facilitate water expulsion. This research provides insights into the skid resistance mechanism of OGFC in wet conditions and offers practical guidance for selecting the optimal gradation.

Porous Iron Electrodes Reduce Energy Consumption During Electrocoagulation of a Virus Surrogate: Insights into Performance Enhancements Using Three-Dimensional Neutron Computed Tomography.

Electrocoagulation has attracted significant attention as an alternative to conventional chemical coagulation because it is capable of removing a wide range of contaminants and has several potential advantages. In contrast to most electrocoagulation research that has been performed with nonporous electrodes, in this study, we demonstrate energy-efficient iron electrocoagulation using porous electrodes. In batch operation, investigation of the external pore structures through optical microscopy suggested that a low porosity electrode with sparse connection between pores may lead to mechanical failure of the pore network during electrolysis, whereas a high porosity electrode is vulnerable to pore clogging. Electrodes with intermediate porosity, instead, only suffered a moderate surface deposition, leading to electrical energy savings of 21% and 36% in terms of electrocoagulant delivery and unit log virus reduction, respectively. Neutron computed tomography revealed the critical role of electrode porosity in utilizing the electrode's internal surface for electrodissolution and effective delivery of electrocoagulant to the bulk. Energy savings of up to 88% in short-term operation were obtained with porous electrodes in a continuous flow-through system. Further investigation on the impact of current density and porosity in long-term operation is desired as well as the capital cost of porous electrodes.

Enhanced chitosan and Carboxymethylcellulose scaffolds with natural fiber reinforcement for hernia repair meshes

AbstractChitosan (Chi) and carboxymethylcellulose (CMC) scaffolds, with and without reinforcement by Luffa cylindrica (Lc) or Asclepias curassavica (Ac), were synthesized to evaluate their potential application as hernia repair meshes. These meshes are crucial as they provide structural support to weakened tissues, reducing the risk of hernia recurrence and promoting faster recovery. They improve patient outcomes by enhancing the durability and effectiveness of hernia repairs. Chi scaffolds exhibited lower porosity compared to CMC scaffolds, with fiber inclusion enhancing porosity. The CMC4‐Ac scaffold demonstrated the highest porosity at 67.2%, which is crucial for supporting cell growth and tissue regeneration. All scaffolds exhibited exceptional hydration levels, which is vital for cell growth. Scanning electron microscope (SEM) images revealed open pores in the CMC4 scaffolds, which enhances tissue formation. Tensile strength tests indicated that all scaffolds surpassed the minimum requirements, with CMC4‐Ac standing out for its exceptional properties. CMC scaffolds showed greater degradation, which was mitigated by fiber reinforcement. Chi scaffolds absorbed more Croton draco extract (Cdext) but exhibited lower release rates compared to CMC scaffolds. No hemolytic and non‐cytotoxicity effects were observed. CMC4‐Ac emerged as the most promising scaffold due to its superior properties, making it suitable for hernia repair meshes.

The sound of porosity: Suitability of the impulse excitation technique (IET) to determine the Young's modulus of 2D macroporous ceramics

The presence of pores in a ceramic leads to a lower Young's modulus compared to dense material. For the development of porous ceramics with tailored elastic properties, an exact determination of the Young's modulus is required, especially for industrial applications. Therefore, we investigated the suitability of the non-destructive impulse excitation technique for measuring the dynamic Young's modulus of two-dimensional ceramics with low porosity (P < 19 %). For rectangular samples it was shown that the measurement results depend on the geometric pore position, as added pores outside the nodal lines of the fundamental flexural vibration had no influence on the result. Pores in the inner part of the sample led to a decrease of the Young's modulus that is in good agreement with empirical and analytical models. For the investigated interval of porosity range, the influence of pore size and geometric position on the reduction of the Young's modulus was determined.

Shear-induced fluid localization, episodic fluid release and porosity wave in deformable low-permeability rock salt

Understanding fluid distribution and migration in deformable low-permeability rock salt is critical for geologic disposal of nuclear waste. Field observations indicate that fluids in a salt formation are likely compartmentalized into relatively isolated patches and fluid release from such a formation is generally episodic. The underlying mechanism for these phenomena remains poorly understood. In this paper, a hydrological-mechanical model is formulated for fluid percolation in a rock salt formation under a deviatoric stress. Using a linear stability analysis, we show that a porosity wave (a train of alternating high and low porosity pockets) can emerge from positive feedbacks among intergranular wetting, grain boundary weakening and shear-induced material dilatancy. Fluid localization or episodic release can be viewed as a stationary or propagating porosity wave respectively. Fluid pockets transported via a porosity wave remain relatively isolated with minimal mixing between neighboring pockets. We further show that the velocity of fluid flow can be significantly enhanced by the emergence of a porosity wave. The concept and the related model presented in this paper provide a unified consistent explanation for the key features observed in fluid flow in rock salt. The similar process is expected to occur in other deformable low-permeability media such as shale and partially molten rocks under a deviatoric stress. Thus, the result presented here has an important implication to hydrocarbon expulsion from shale source rocks, radioactive waste isolation in a tight rock repository, and caprock integrity of a subsurface gas (CO2, H2 or CH4) storage system. It may also help develop a new engineering approach to fluid injection into or extraction from unconventional reservoirs.

On the effect of the processing parameters in microstructure and thermomechanical properties of LPBF NiTi shape memory alloys

Recent studies have shown that variations in the parameters of the laser powder bed fusion (LPBF) process significantly impact the microstructure and thermomechanical properties of NiTi shape memory alloys (SMAs). Understanding how parameter selection influences the final NiTi SMA properties enables the strategic design of additively manufactured (AM) components with tailored mechanical and transformation behavior, suitable for specific applications in a plethora of scientific fields. However, the connection between processing and thermomechanical properties of NiTi SMAs is still not completely understood. This study investigates the effects of AM parameters laser power (72–185 W), scanning speed (668-1739 mm/s), and hatch spacing (28–85 μm) on a near equiatomic NiTi powder. Low porosity levels are found in the samples additively manufactured (AM) with the different LPBF parameter combinations. The findings also reveal that transformation temperatures and nickel evaporation trends correlate directly with volumetric energy density (VED). Additionally, the amount of Ti2Ni precipitates increases with higher VED. Thermal cycles under constant stress, training, and two-way shape memory effect tests have been performed; the results demonstrate a strain recovery ratio of 2–3.5% for most of the samples. The results arising from this study pave the way for the engineering of customized materials with tailored properties from the same alloy metal powder.