Low-cost Process Research Articles

Trapping light in air with membrane metasurfaces for vibrational strong coupling

Optical metasurfaces can manipulate electromagnetic waves in unprecedented ways at ultra-thin engineered interfaces. Specifically, in the mid-infrared (mid-IR) region, metasurfaces have enabled numerous biochemical sensing, spectroscopy, and vibrational strong coupling (VSC) applications via enhanced light-matter interactions in resonant cavities. However, mid-IR metasurfaces are usually fabricated on solid supporting substrates, which degrade resonance quality factors (Q) and hinder efficient sample access to the near-field electromagnetic hotspots. Besides, typical IR-transparent substrate materials with low refractive indices, such as CaF2, NaCl, KBr, and ZnSe, are usually either water-soluble, expensive, or not compatible with low-cost mass manufacturing processes. Here, we present novel free-standing Si-membrane mid-IR metasurfaces with strong light-trapping capabilities in accessible air voids. We employ the Brillouin zone folding technique to excite tunable, high-Q quasi-bound states in the continuum (qBIC) resonances with our highest measured Q-factor of 722. Leveraging the strong field localizations in accessible air cavities, we demonstrate VSC with multiple quantities of PMMA molecules and the qBIC modes at various detuning frequencies. Our new approach of fabricating mid-IR metasurfaces into semiconductor membranes enables scalable manufacturing of mid-IR photonic devices and provides exciting opportunities for quantum-coherent light-matter interactions, biochemical sensing, and polaritonic chemistry.

Fabrication of MOSCAP and VARICAP Based Soil Sensors Using Low-Cost Solution Processing

Fabrication of MOSCAP and VARICAP Based Soil Sensors Using Low-Cost Solution Processing

Effect of surface sector or Fibonacci-like microgrooved top foil on the performance of gas foil conical bearing

Purpose To enhance the load capacity and dynamic characteristics of gas foil conical bearings (GFCBs), two kinds of microgrooves (sector and Fibonacci-like shape) are arranged on the top foil surface. Design/methodology/approach The Reynolds equation considering gas rarefaction effect is solved by the finite difference method, in which the 2D plate element stiffness model is used for the grooved top foil. The influence of groove on the static characteristics is studied, and the dynamic characteristics of novel bearing are obtained by the perturbation method. Findings The results show that the gas rarefaction effect on the load capacities is negligible, and the novel GFCB with microgrooved top foil has higher load capacities. Moreover, the deeper groove is conductive to the dynamic stability improvement. The positive Fibonacci-like groove seems to be the most suitable shape, which can largely increase the axial load capacity with little additional torque cost. And the improvement of dynamic characteristics for the Fibonacci-like grooved GFCB is also more favorable. Originality/value As the low cost of groove processing, it is an effective way to improve GFCB’s performance and even can be used to upgrade the bearings in service. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-04-2024-0148/

Synthesis and application of a multifunctional poly (vinyl pyrrolidone)-based superabsorbent hydrogel for controlled fertilizer release and enhanced water retention in drought-stressed Pisum sativum plants

Water scarcity poses a significant challenge to agricultural production, prompting the development of sustainable technologies to optimize water resource utilization. This study focuses on the synthesis and application of a multifunctional poly (vinylpyrrolidone); PVP-based superabsorbent hydrogel (SAH) for controlled release of essential fertilizers (nitrogen, phosphorus, and potassium) and enhanced water retention in soil. The hydrogel was prepared via a facile one-step approach and compared to a control soil without hydrogel amendment. The reaction was initiated in the presence of poly(vinylpyrrolidone) (PVP) to produce a PVP-based copolymer hydrogel. The hydrogel was then subjected to a basic treatment using either sodium hydroxide (hydrogel #1) or potassium hydroxide (hydrogel #2). The PVP-based SAH exhibited excellent swelling capacity, water retention, and fertilizer release properties. When applied to Pisum sativum plants under drought stress, the hydrogel significantly improved soil moisture levels, nutrient availability, and plant growth parameters compared to the control. The hydrogel #2-amended plants demonstrated enhanced biomass, chlorophyll content, and photosynthetic efficiency, highlighting the hydrogel’s effectiveness in mitigating the adverse effects of drought stress. These findings demonstrate the potential of the PVP-based SAH as a promising strategy for sustainable agriculture, offering using readily available and inexpensive raw materials, suggesting a relatively low-cost and scalable production process. Furthermore, the hydrogel facilitates water conservation, controlled nutrient delivery, and improved plant performance under drought stress conditions.

Leaftronics: Natural lignocellulose scaffolds for sustainable electronics.

The global rise in electronic waste is alarming, driven by the persistent use of glass, epoxy, and plastic substrates owing to their cost, stability, flexibility, and transparency. This underscores the need for biodegradable alternatives with similar properties. This study shows that leaf-derived lignocellulose scaffolds can stabilize bio-sourced, solution-processed polymers by acting as natural sequestering media. Such reinforced films, even when based on gelatin (Tg ~ 60°C), can endure processes over 200°C. We demonstrate dip-coated ethyl cellulose films for commercially viable reflow soldered circuitry. The films offer high flexibility, more than 80% transparency, and surface roughness below 5.5 nm. Advanced OPDs and OECTs fabricated on these films perform comparably to those on glass and the low material cost and simple fabrication process yields a minimal carbon footprint of 1.6 kgCO2/m2. This work thus opens a vista of possibilities for biodegradable polymers heretofore considered unsuitable for making temperature-stable substrates for state-of-the-art electronics applications.

Practical hardware demonstration of a multi-sensor goal-oriented semantic signal processing and communications network

Recent advancements in machine learning, particularly real-time extraction of rich semantic information, reshape signal processing techniques and related hardware architectures. To address the highly challenging requirements of next-generation signal processing applications in networked platforms, we investigate low-power hardware implementation alternatives for a multi-sensor, goal-oriented semantic communications network. Specifically, we focus on cost-effective Raspberry Pis in a multi-sensor semantic video communication application, showcasing adaptability from traditional CPU/GPU configurations. Additionally, we provide a preliminary investigation on implementing semantic extraction tasks through in-memory computation using memristor arrays to further emphasize the potential future of low-power low-cost semantic signal processing. Hardware demonstrations using Raspberry Pi 4Bs and simulations with in-memory computation architectures offer promising hardware architectures with cost-effective and low-power sensor alternatives to the next-generation semantic signal processing applications and semantic communication systems.

Self-driven Te0.65Se0.35/GaAs SWIR photodiode with spectral response to 1.55 μm for broadband imaging and optical communication

Te-based photodetectors with the merits of low cost and CMOS-compatible fabrication process have been considered promising for broadband imaging applications. Nevertheless, the spectral response of reported devices under self-powered mode is generally limited to near-infrared wavelength below 1100 nm (corresponding to the bandgap of Si). This could be ascribed to the high room-temperature carrier density in Te and the ease of forming Type-I heterojunctions between Te and other semiconductors, which impede the effective generation and separation of photocarriers. This study reports the bandgap engineering of Te through Te-Se alloying and the fabrication of Te0.65Se0.35/Al2O3/GaAs photodiode with an extended response spectrum through ultraviolet to the short-wave infrared (SWIR) band of 1550 nm at zero bias. The effects of interface passivation on the photosensing properties were also investigated. The optimized heterojunction exhibits a pronounced photovoltaic response to 1342 nm (1550 nm) infrared light with an open-circuit voltage of ∼0.12 V (0.07 V). Particularly, the dark current density reaches a record low level of 0.1 nA/cm2 at 0 V bias, leading to a high on-off current ratio of 4.5×104 and detectivity of 1.1×107 Jones at room temperature for 1342 nm light. Self-powered UV-Vis-SWIR broadband imaging and optical communication are realized by leveraging the favorable device performance. Our work provides a frame of reference for exploring more Te1-xSex-based photodetectors. Meanwhile, it may be combined with well-developed semiconductor processing technologies for optoelectronics integration.

Exploring the mechanical and biological properties of a resin-ceramic composite with biomimetic nacre structure containing zinc used for prosthodontics

Enhancement of the mechanical and biological properties of dental restoration materials is of significant importance. Drawing inspiration from the architecture and mechanical properties of natural nacre, we employed a low-cost accumulative rolling process to develop resin-ceramic composites with suitable hardness and high toughness. Plate-like aluminum oxide powder with diameters of 5–10 μm and nano-zinc oxide (ZnO) with antibacterial properties were mixed as the ceramic phase of the composite. Aluminum oxide ceramic plates were stacked using an accumulative rolling process to achieve a consistent orientation, followed by sintering to obtain porous ceramic scaffolds. The ceramic scaffolds were subsequently immersed in methyl methacrylate resin to complete the fabrication of the biomimetic composites. The mechanical and biological properties of the composites were comprehensively tested. The composites had a suitable hardness (1.09–1.63 GPa), excellent flexural strength (156.7–167.8 MPa), and fracture toughness (KIC = 2.66–3.59 MPa m1/2). Biomimetic composites are expected to mitigate the wear of natural teeth without developing fractures or deformations, while also exhibiting excellent cytocompatibility and antibacterial activity. This study investigated the factors influencing crack propagation in fracture tests and provided insights into enhancing the toughness of dental restorative materials. The biomimetic resin-ceramic composites containing Zn developed in this study have the potential to be used as functional dental restoration materials.

Unravelling the Electrical Field Induced Ion Migration in Flexible OLEDs with PEDOT:PSS Electrodes.

The development of flexible organic light-emitting didoes (FOLEDs) has spurred the research on flexible transparent electrodes (FTEs). Poly(3,4-ethylenedioxythiophene):polystyrenesulfonate (PEDOT:PSS) is one of the most attractive FTEs due to its adjustable conductivity and compatibility with low-cost and large-scale solution processing techniques. Significantly, highly efficient FOLEDs have been achieved with modified PEDOT:PSS FTEs. However, the intrinsic mechanisms that contribute to device degradation of FOLEDs utilizing PEDOT:PSS FTEs have not yet been fully elucidated. In this work, three ionic liquids (ILs) are used to enhance the electrical conductivity and mechanical flexibility of PEDOT:PSS FTEs. Simultaneously, the influence of the electric field induced ion migration from PEDOT:PSS FTEs on the operational stability of FOLEDs is unraveled. We find that the ILs with larger ionic radii and higher steric hindrance are beneficial to suppressing the electrical field induced ion migration and improving the operational stability of FOLEDs. Finally, large-area and high-performance FOLEDs are achieved based on the IL of 1-ethyl-3-methylimidazolium bis(trifluoromethylsulfonyl)imide modified PEDOT:PSS FTEs, which demonstrate a high current efficiency of 98.1 cd/A and a longer lifetime of 66.7 min. This finding may promote the practical application of PEDOT:PSS FTEs in flexible optoelectronics.

Fractionation of Kraft Lignin for Production of Alkyd Resins for Biobased Coatings with Oxidized Lignin Dispersants as a Co-Product.

A new valorization pathway based on solvent fractionation was applied to kraft lignin, a major by-stream of the pulping industry, to extract a soluble lignin intermediate featuring an improved structural homogeneity, a low molecular weight, and a high content of phenolic hydroxyl and carboxylic acid groups to serve as a substitute of the nonrenewable polyacids in the formulation of alkyd resins, a dominant material used in the production of anticorrosion surface coatings. Herein, softwood kraft lignin was mixed in a low-cost green solvent, aqueous ethanol, prepared at different ratios, at room temperature to generate a soluble fraction of a low M w of ≤2200 g mol-1 and an insoluble fraction of a high M w of ≥3950 g mol-1 of lignin. The best combination of yields and molecular weights of soluble lignin (16-36% yield, 1740-1890 g mol-1) was attained using 50-80 vol % ethanol in fractionation. Thus, these conditions were further employed at the pilot scale to demonstrate the scalability of this technology. Soluble lignin from pilot fractionation was used to produce an optimal alkyd resin formulation and thereafter an anticorrosion coating on the metal surface, both of which matched the target properties of industrial standards well (180 s Persoz hardness and 72 gloss units of coating, 100% adhesion of paint with no cracks or peeling in the cross-cut test, no corrosion after 120 h of the salt spray test). The insoluble solids from pilot fractionation could also be valorized by alkali-O2 oxidation into lignin-based dispersants for special carbon black pigments. Overall, this study presents a new, simple strategy to develop an efficient, scalable, low-cost, and green process for upgrading kraft lignin into phenolic intermediates for biobased alkyd resins to facilitate sustainable production of high-performance anticorrosion coatings.

Studies of Quantum Dots in Light-Emitting Diodes

Quantum dots are regarded as a revolutionary material especially in display and lighting applications due to their excellent optical properties. Their high quantum efficiency, high color purity, low-cost solution processability, and tunable emission wavelength, facilitate the realization of their potential for display applications. Therefore, researchers have made a lot of effort in the development and characterization of quantum dot light-emitting diodes (QD-LEDs) to achieve high color purity and brightness in light-emitting devices. Meanwhile, with the aim of commercialization, inefficiency, instability, and cost seem to be inevitable challenges that need to be faced. Progression and challenges of using quantum dots in light-emitting diodes are two aspects that are concentrated on in this review. It also affords methods to tackle these challenges. Lastly, the potential applications of QD-LEDs in displays and lighting are investigated. Their potential to revolutionize various industries are also highlighted. By overcoming current limitations and capitalizing on emerging opportunities, QD-LEDs technology will have further applications. This work will help promote in-depth research on QD-LEDs.

Toward High-Performance Li-Rich Mn-Based Layered Cathodes: A Review on Surface Modifications.

Lithium-rich manganese-based layered oxides (LRMOs) have received attention from both the academic and the industrial communities in recent years due to their high specific capacity (theoretical capacity ≥250 mAhg-1), low cost, and excellent processability. However, the large-scale applications of these materials still face unstable surface/interface structures, unsatisfactory cycling/rate performance, severe voltage decay, etc. Recently, solid evidence has shown that lattice oxygen in LRMOs easily moves and escapes from the particle surface, which inspires significant efforts on stabilizing the surface/interfacial structures of LRMOs. In this review, the main issues associated with the surface of LRMOs together with the recent advances in surface modifications are outlined. The critical role of outside-in surface decoration at both atomic and mesoscopic scales with an emphasis on surface coating, surface doping, surface structural reconstructions, and multiple-strategy co-modifications is discussed. Finally, the future development and commercialization of LRMOs are prospected. Looking forward, the optimal surface modifications of LRMOs may lead to a low-cost and sustainable next-generation high-performance battery technology.

Pyrene‐Based Self‐Assembled Monolayer with Improved Surface Coverage and Energy Level Alignment for Perovskite Solar Cells

AbstractRecently, the efficiency of p‐i‐n perovskite solar cells drastically increased, a pivotal factor being the incorporation of self‐assembled monolayers (SAMs) as a hole‐transporting layer (HTL). SAMs offer many advantages over conventional HTLs, including minimal material requirements, low cost, and facile processing. Current research is mainly focused on the development of carbazole‐derived SAMs. However, the versatility of organic chemistry allows for the design of SAMs with alternative organic cores that may possess specific benefits. In this study, three novel SAMs are incorporated in p‐i‐n perovskite solar cells, each based on an aromatic core commonly used in organic semiconductors. The novel SAMs vary in their energy level alignment with the perovskite active layer. Optimal alignment is achieved with a pyrene‐based SAM (4PAPyr), resulting in solar cells that outperform the commercially available 2PACz. Moreover, due to improved surface coverage, the use of 4PAPyr leads to a significantly higher number of working solar cell devices when compared to 2PACz, which is of particular interest with regard to upscaling. After device optimization, a power conversion efficiency of 22.2% is achieved with 4PAPyr. This research underlines the importance of diversifying SAMs to unlock further advancements in perovskite solar cell efficiency and scalability.

Evaluating antenna phase center variation effects on tropospheric delay retrieval using a low-cost dual-frequency GNSS receiver

Abstract This study examines the impact of Phase Center Variation (PCV) corrections on Zenith Wet Delay (ZWD) accuracy using a low-cost U-blox ZED-F9P receiver paired with three different antenna configurations: the high-grade TRM57971 antenna, the moderate-grade AS-ANT3BCAL antenna, and the low-cost ANN-MB-00 antenna. Among the three antennas evaluated, the low-cost antenna exhibited the largest PCV magnitude and a pronounced elevation angle dependence. In contrast, the other two antennas demonstrated lower levels of PCV variation. Without PCV corrections, the low-cost antenna showed significant ZWD biases compared to reference values. Applying PCV corrections significantly improved its accuracy, reducing bias and RMS by 88% and 79%, respectively. Moderate- and high-grade antennas experienced minimal improvement with correction. All antennas exhibited remarkable day-to-day repeatability in their residual patterns, despite variations observed in the RMS of phase residuals. This observed repeatability is likely attributable to the presence of unmodeled multipath contributions. The variations in RMS, in turn, can be primarily ascribed to inherent differences in multipath resistance among the antenna designs. This study highlights the critical role of PCV corrections for accurate ZWD estimation with low-cost GNSS receivers. Future research should prioritize the acquisition of manufacturer-provided calibration data for low-cost antennas to streamline and enhance the accuracy of PCV correction applications. Moreover, efforts should be directed toward developing innovative solutions, such as low-cost, multipath-resistant antennas or advanced signal processing algorithms, to mitigate the impact of multipath errors. By addressing these areas, low-cost GNSS solutions can become more reliable and cost-effective tools for tropospheric delay estimation.

Development of scalable processes to prepare a key chiral, nonracemic intermediate en route to LpxC inhibitors for Gram-negative infections

Deaths resulting from drug-resistant Gram-negative bacterial infections are a growing public health concern. Pyridone methylsulfone hydroxamic acid LpxC inhibitors, such as 1, are being developed for the treatment of serious Gram-negative infections. Carboxylic acid 2 is a key intermediate in the synthesis of analogs of type 1. The current synthesis of 2 is unsuitable as a manufacturing process due to safety concerns and high cost. Two scalable and potentially lower cost processes have been developed, one based on chromatographic resolution of a novel intermediate and a second based on a classical resolution of the key intermediate 3. The advantages of these new chemical approaches are illustrated in the process details described in this letter.

Cu-TiO2/Zeolite/PMMA Tablets for Efficient Dye Removal: A Study of Photocatalytic Water Purification

In this study, Cu-doped TiO2 combined with natural zeolite (ZT) was synthesized and applied as a fixed powder layer on poly(methyl methacrylate) (PMMA) tablets. The material’s morphology, structural, and chemical properties were characterized using high-resolution scanning electron microscopy, Raman spectroscopy, and Brunauer–Emmett–Teller analysis. The antioxidant capacity was evaluated by assessing the neutralization of hydroxyl radicals and iron (III) ions. For the first time, tablets with Cu-TiO2 and ZT deposited on PMMA as the carrier were investigated for removing two dyes, methyl orange (MO) and methylene blue (MB), from water under simulated solar (SS) and UVC irradiation. Under SS irradiation, the Cu-TiO2/PMMA and Cu-TiO2/ZT/PMMA tablets achieved about 21% degradation of MB after 240 min. This result is particularly noteworthy because SS radiation provides lower energy compared with UVC, making the process more economically efficient. Furthermore, the photocatalysts are immobilized on a stable carrier, which enhances the method’s cost-effectiveness by reducing material loss and simplifying recovery. In the presence of ZT/PMMA tablets, 69% of MB was removed by adsorption after 240 min. Additionally, we explored the mechanism of degradation, revealing that the enhanced generation of hydroxyl radicals plays a pivotal role in the effective degradation of MB. At the same time, photogenerated holes contribute to the removal of MO. The overall results suggest that the tablets obtained are a promising solution for water purification due to their effectiveness, simplicity, and low processing cost.

Facile nanofabrication and simultaneous color-and-Raman hybrid mechanism of economic SERS substrate with tunable structure color for high enhancement factor

The conventional SERS technique utilizing metal nanoparticles (MNPs) is a powerful optical sensing method, relying on the inelastic collision between incident light and the analyte. However, the development of traditional color-tunable MNP-SERS substrates remains limited to two separate components of the color supporter for generating structure color and followed by the MNPs coating to generate the localized surface plasmonic resonance for SERS sensing. Here, a novel color-tunable SERS substrate without MNPs based on the economic one-step anodic aluminum oxide (AAO) coated with nanoporous Pt films was proposed to generate the color-and-Raman hybrid effect for high enhancement factor. This novel SERS substrate employs an economic method, that is a facile and low-cost one-step anodization process to fabricate the AAO with tunable structure color, enabling adaptation to excitation of laser sources. The substrate with the lowest reflectance to laser light exhibits the highest enhancement factor due to the coupling between the laser and the substrate. The resultant SERS substrate demonstrates a high enhancement factor (EF) of 5.27x105 to methylene blue with a good uniformity of the relative standard deviation (RSD) of 6.35 %. In a practical application, one of preservative, benzoic acid, was detected with a low concentration of 1 ppm in the extraction solution of tapioca balls. This innovative approach promotes limitations associated with traditional color-tunable SERS substrates and offers a promising path for sensitive and versatile trace substance detection.

Optical and Amplified Spontaneous Emission Properties of 4H-Pyran-4-Ylidene-2-Cyanoacetate Fragment Containing 2-Cyanoacetic Acid Derivative in PVK, PSU, or PS Matrix

Organic solid-state lasers are highly promising devices known for their low-cost fabrication processes and compact sizes and the tunability of their emission spectrum. These lasers are in high demand across various industries including biomedicine, sensors, communications, spectroscopy, and military applications. A key requirement for light-emitting materials used in a light-amplifying medium is a low threshold value of the excitation energy of the amplified spontaneous emission (ASE). A newly synthesized non-symmetric red-light-emitting laser dye, Ethyl 2-(2-(4-(bis(2-(trityloxy)ethyl)amino)styryl)-6-tert butyl-4H-pyran-4-ylidene)-2-cyanoacetate (KTB), has shown great promise in meeting this requirement. KTB, with its attached bulky trityloxyethyl groups, has the ability to form amorphous thin films from a solution using a wet-casting method. Recent experiments have demonstrated that KTB exhibits a low ASE threshold value. This study focused on investigating the optical and amplified spontaneous emission properties of KTB in poly(N-vinylcarbazole) (PVK), polysulfone (PSU), and polystyrene (PS) matrices at various concentrations. The results showed that as the concentration of the dye increased, a redshift of the photoluminescence and ASE spectra occurred due to the solid-state solvation effect. The lowest ASE threshold value of 9 µJ/cm2 was achieved with a 20 wt% concentration of KTB in a PVK matrix, making it one of the lowest excitation threshold energies reported to date.

Numerical optimization of inorganic p-Sb2Se3/n-ZrS2 heterojunction solar cells: achieving high efficiency through SCAPS-1D simulation

p-Sb2Se3 and n-ZrS2 materials show strong potential for cost-effective photovoltaic applications. This study presents a detailed numerical analysis of p-Sb2Se3/n-ZrS2 heterojunction solar cells using SCAPS-1D, focusing on how key parameters such as layer thickness, doping density, and bandgap have affected device performance. Critical photovoltaic metrics, such as built-in voltage (Vbi), carrier lifetime, depletion width (Wd), recombination rates, and photogenerated current, were examined. Our findings demonstrate that optimizing the p-Sb2Se3 absorber layer with a 1.0 eV bandgap, 5000 nm thickness, and doping density of 1020 cm−3 leads to a maximum efficiency of 32.14%, with a fill factor (FF) of 84.57%, short-circuit current density (Jsc) of 47.61 mA cm−2, and open-circuit voltage (Voc) of 0.792 V. For the ZrS2 buffer layer, the best performance was achieved with a 1.2 eV bandgap, 200 nm thickness, and doping density below 1 × 1020 cm−3. These optimized parameters significantly enhanced carrier separation and minimized recombination losses, leading to improved power conversion efficiency. In addition to theoretical optimization, this study emphasizes the practical potential of these materials for real-world applications. The combination of Sb2Se3 and ZrS2 offers a low-cost fabrication process suitable for scalable commercial solar cell production while maintaining high efficiency. These results underscore the viability of p-Sb2Se3/n-ZrS2 heterojunctions as promising candidates for next-generation clean energy solutions.

Unlocking the efficiency potential of all-perovskite tandem solar cells: Insights from photoelectric coupling simulations

All-perovskite tandem solar cells (TSCs) have garnered widespread attention due to their high-efficiency potential and low-cost fabrication processes. However, a significant efficiency gap remains between all-perovskite TSCs (30.1%) and their Shockley-Queisser limit (∼44%), primarily due to a lack of comprehensive understanding of the working mechanisms and design principles for TSCs. Here, we develop rigorous photoelectric coupling simulation models and systematically explore the device physics and working mechanisms of all-perovskite TSCs. Through in-depth simulations, we find that: 1) TSC performance is more sensitive to the interface defects in current-limited sub-cells, while bulk defects in both wide-bandgap and narrow-bandgap perovskites are crucial in limiting TSC performance, regardless of current-matching conditions. 2) The interface defects of perovskite/functional layers (FLs) near intermediate recombination layers (IRLs) have a substantial effect on TSC efficiency, which, however, can be mitigated by a double-layer FL design. 3) The work function of the IRL and the energy levels of adjacent FLs should be well-controlled to balance carrier transport barriers at FL/perovskite and FL/IRL interfaces. Based on these principles, we propose a detailed roadmap to enhance the efficiency of all-perovskite TSCs to 34.15% through collaborative optimization strategies. This study provides valuable guidance for designing high-efficiency all-perovskite TSCs.