Two-dimensional MXene nanosheets with lamellar structure and high specific surface area are considered promising flame retardants for polymers. However, MXene easily accumulates in polymer materials, resulting in the impairment of their mechanical properties. Metal-organic frameworks (MOFs) not only address this issue effectively but also improve compatibility with polymer materials due to their organic components. In this work, lanthanide rare-earth MOF (La-MOF) were successfully grown in-situ on the MXene surface to prepare hybrid flame retardants (La-MOF@MXene), then added to thermoplastic polyurethane (TPU). The La-MOF suppressed the accumulation of MXene in TPU, and the synergistic effect between them improved the fire safety and mechanical strength of TPU composites. The peak heat release rate of the TPU composites with the addition of 3 wt% La-MOF@MXene was 473.3 kW/m2, which represented a 49.4 % decrease compared to that of pure TPU. Besides, due to the synergic properties of MXene and La-MOF, La-MOF@MXene further reduced total smoke, CO2, and CO of TPU composites in fires. Moreover, with the addition of 3.0 wt% La-MOF@MXene, the tensile strength and elongation at break of TPU composites dramatically improved to 42.4 MPa and 686 %, respectively. Therefore, this study provides a novel paradigm for preparing hybrid flame retardants that can improve the fire safety and mechanical properties of TPU composites, exhibiting broad application prospects.
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