Oxygen sensors, based on membrane concentration cells, are to be used in a feedback control system on automobiles. For proper control function, the sensors should develop voltages corresponding to equilibrium oxygen partial pressures in engine exhaust, even when substantial deviations from chemical equilibrium actually exist in the bulk exhaust stream. This is accomplished through use of catalytic electrodes that are supposed to equilibrate local oxygen concentrations at the membrane surface and measure the emf developed across the concentration cell. This paper explores physicochemical factors influencing the emf across concentration cell oxygen sensors in the presence of surface reactions that are not necessarily in chemical equilibrium. Specifically, we report an isothermal kinetic analysis linking emf to (i) mass transfer between the bulk gas and boundary layers; (ii) adsorption, desorption, and chemical reaction on the catalyst/electrode surface. With nonequilibrium bulk gas mixtures, our analysis indicates that cell emf corresponds to equilibrium oxygen partial pressures when two restrictions are met: (i) mass transfer between bulk gas and surface boundary layers is slow relative to the rate of surface reactions; (ii) the reactant gases have identical mass transfer coefficients. Experimental studies of oxygen sensors with platinum catalyst/electrodes are also reported. Voltage/composition curves for systems deviate substantially from those calculated for chemical equilibrium. This reflects a relatively poor platinum catalytic efficiency for alkane oxidation. Following recent work by Takeuchi et al., a “mass transfer shift” of voltage/composition curves was observed at 600°C with the and the systems. This result, which follows from our kinetic analysis, reflects the substantially different mass transfer coefficients of the reactant gases. In a second set of experiments, gas mixtures were equilibrated chemically before reaching the sensor by passing them over a secondary platinum catalyst. Stoichiometric voltage/composition curves were obtained under these conditions.
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