Mass Transfer Intensification Research Articles

Решение задач тепло- и массообмена в технических объектах на основе компьютерного моделирования

The purpose of the work is to carry out the necessary theoretical research and practical research for the possibility of using modern methods of ventilation of premises or using these methods in various technical installations of a nuclear reactor. The study is based on the study of the aerodynamic characteristics of an object (a crowded ship room or a nuclear reactor) at reference points. The scientific novelty of the work consists in the use of patented technologies (originally proposed by the author, and then patented by the responsible executor of the topic, a hydroaerodynamic transformer) and equipment for solving these problems for use in nuclear energy. The results of scientific research may be of interest to a wide range of specialists and scientists, mainly for nuclear energy. The research methods are based on the methods of similarity theory (Reynolds similarity criterion) and differential equations. A mathematical approach to modeling the system under study and heat and mass transfer processes occurring in an industrial nuclear power plant or spatial objects of ship premises has been formed. A general methodological approach and a scheme for the research installation of a nuclear reactor have been developed, and a model based on second-order regression equations has been constructed. Based on mathematical models and confirmed theoretical results, the distribution of gas-liquid flows is empirically visualized in experimental studies. The intensification of heat and mass transfer in the fuel assembly of a nuclear reactor is considered.

MASS TRANSFER IN THE BIOREACTOR DURING GAS DISPERSION FROM THE STIRRER VORTEX CAVITY

Gas-liquid bioreactors in which the introduction of the gas substrate in the culture liquid is carried out from the vortex cavity formed by the rotation of the stirrer. In order to simplify the design and intensify mass transfer a new method of dispersing the gas substrate from the vortex cavity is proposed and studied. It consists in maintaining local zones with reduced pressure in the liquid behind the rotating paddles and creating the necessary conditions for the introduction of the gas substrate. On the basis of numerical simulation the pressure is calculated and the zones of low pressure in liquid behind the stirrer paddles are determined. The value of differential pressure necessary for gas dispersion has been estimated. The angular velocity of liquid rotation depending on the number of partitions on the apparatus wall and the number of mixer revolutions is presented. The gas content in the liquid during the implementation of the investigated method has been determined. The average surface diameter of gas bubbles and interfacial surface of gas-liquid medium were calculated from experimental data. The power spent on stirring in the apparatus has been established and the power criterion with regard to gas content has been determined. Mass transfer at intensive gas dispersion from gas vortex cavity into liquid has been investigated. Criterion dependence for calculation of mass transfer coefficient is presented, taking into account energy dissipation spent on mixing and interfacial surface. The fields of application of bioreactor with new method of gas dispersion are shown.

Flow behavior and size characteristics of microbubble swarm in a HiGee-aided fixed bed reactor with different packed structures

A HiGee-aided fixed bed reactor (HFBR) has great potential for catalytic hydrogenation with hydrogen microbubble swarm for gas–liquid mass transfer intensification. However, the flow behavior and size characteristics of microbubble swarm in the catalyst bed of HFBR still remain unclear. In this work, the flow characteristics of microbubble swarm in different packed structures of catalysts and catalyst supports had been fully analyzed by the high-speed photography and image processing technology. The optimal ratio of packing heights for the bottom of the catalyst supports was Φ13 mm: Φ6 mm: Φ3 mm = 3: 1: 1, while the top of the catalyst supports was packed with single catalyst support of Φ6 mm. Furthermore, a dimensionless correlation based on the experimental results had been developed to predict (d32)o/(d32)i with deviations within ±15 %. The effective interfacial area of HFBR was 0.6 ∼ 6.1 × 103 m2/m3 under the experimental conditions.

Determining heat and mass exchange kinetic in a column heat exchanger with direct phases contact

The object of this study was the processes of heat and mass transfer in a column heat exchanger with direct phases contact. The investigated problem is related to the need to determine the estimates of the kinetic characteristics of heat exchange during the concentration of solutions in a contact heat exchanger equipped with dual-flow trays. In particular, it was assumed that the determination of the influence of the gas velocity in the apparatus and the density of liquid irrigation of the plates, as well as the geometry of the plates, on the kinetic coefficients would make it possible to reveal the patterns of heat and mass exchange between the liquid and the air in contact with it in the column apparatus. It was determined that to increase the intensity of mass transfer in the gas and heat transfer in the liquid, it is necessary to increase the gas velocity and irrigation density. Then the gas velocity and irrigation density have approximately the same effect on the intensity of mass transfer in the gas and heat transfer in the liquid. When studying the effect of the geometry of the plate on the kinetic coefficients of heat transfer in the liquid and mass transfer in the gas, it was established that the value of the portion of the free cross section of the plate has a decisive influence on the value of the considered kinetic coefficients. A generalized equation was built, which makes it possible not only to calculate the enthalpy transfer coefficient during the interaction of sodium chloride solution with air but also to determine the limiting stage of this process. The results could be used to design a unit for concentrating a hot solution of sodium chloride by evaporating water during blowing with air in a contact heat exchanger. This would make it possible to obtain crystalline sodium chloride using secondary energy resources and other non-traditional sources of thermal energy

Catalytic Continuous Reductive Amination with Hydrogen in Flow Reactors

AbstractReductive amination with hydrogen is a green and atom‐efficient method to construct amines from accessible aldehydes and ketones. Flow reactors, with superior mass and heat transfer rate because of higher specific surface area, have emerged as a powerful tool to conduct reductive amination with high efficiency and selectivity. This article discusses the influence of catalysts, solvents, temperatures, additives, and substrate properties on reductive amination. Following this, a summary of research on reductive amination with hydrogen in flow reactors is provided. The investigations were classified based on distinct nitrogen sources, encompassing the use of ammonia, amines, and nitro compounds. Based on the influencing factors and reaction cases, the article analyzes the enhancement effects of temperature control, mass transfer intensification, and residence time distribution in flow reactors on the reductive amination. Finally, the article gives a conclusion by addressing challenges and prospects for further developments in this field.

A novel synergistic intensification method for CO2 absorption by metal salt and task-specific ionic liquids hybrid solvent in microchannel reactor

A novel metal salt-promoting mass transfer intensification method for CO2 absorption into task-specific ionic liquids aqueous solution was proposed. The mass transfer intensification and intrinsic mechanisms of different concentrations of metal salts (NaBF4, KBF4, KCl, and CuCl2) with task-specific ionic liquids (1-aminopropyl-3-methylimidazolium tetrafluoroborate [Apmim] [BF4]) aqueous solutions for CO2 capture process were visually investigated using a microchannel reactor. The results showed that adding metal salts could remarkably enhance the interaction between metal cations and ionic liquid anions, thereby decreasing the interaction between anions and cations within the ionic liquid molecules and promoting the chemical reaction between ionic liquid cations and CO2. Under the condition of the same salt concentration, the addition of KBF4 has more obvious enhancement for mass transfer in CO2 absorption process. The mass transfer coefficient increases as the gas-liquid phase flow rate rise under slug flow condition. In addition, based on the effects of metal salt concentration, absorbent density, and gas-liquid phase flow rate on the CO2 volumetric mass transfer coefficient kLa, a new correlation for predicting the volumetric mass transfer coefficient of CO2 absorption into the hybrid solvent in microchannel reactor was proposed and validated.

Evaluation of multiscale mechanisms of ultrasound-assisted extraction from porous plant materials: Experiment and modeling on this intensified process

Ultrasound-assisted extraction (UAE) is an intensified mass transfer process, which can utilize natural resources effectively, but still lacks detailed mechanisms for multiscale effects. This study investigates the mass transfer mechanisms of UAE combined with material’s pore structure at multiscale. Porous material was prepared by roasting green coffee beans (GCB) at 120 °C (RCB120) and 180 °C (RCB180), and their UAE efficiency for phytochemicals (caffeine, trigonelline, chlorogenic acid, caffeic acid) were evaluated by experiment and modeling. Besides, the physicochemical properties, mass transfer kinetics, and multi-physical field simulation were studied. Results indicated that positive synergy effects on extraction existed between ultrasound and material’s pore structure. Higher mass transfer coefficients of UAE (GCB 0.16 min−1, RCB120 0.38 min−1, RCB180 0.46 min−1) was achieved with higher total porosity (4.47 %, 9.17 %, 13.52 %) and connected porosity (0 %, 3.79 %, 5.98 %). Moreover, simulation results revealed that micro acoustic streaming and pressure difference around particles were the main driving force for enhancing mass transfer, and the velocity (0.29–0.36 m/s) increased with power density (0.64–1.01 W/mL). The microscale model proved that increased yield from UAE-RCB was attributed to internal convection diffusion within particles. This study exploited a novel benefit of ultrasound on extraction and inspired its future application in non-thermal food processing.

Исследование абсорбции углеводородов пеной

Purpose. To explain the behavior of air-mechanical foam in contact with hydrocarbons, there are generally accepted ideas about the thermodynamic stability of asymmetric aqueous films. These concepts cannot be considered exhaustive, since they do not explain the phenomena of foam stabilization in contact with hydrocarbons. The reason for the stabilization of foam films is the formation of stable emulsions in them caused by mass transfer. The aim of the work is to investigate the phenomenon of mass transfer between the aqueous phase and hydrocarbons on the stability of foam in contact with hydrocarbons. The following tasks are set in the work: to experimentally establish the effect of mass transfer on the contact destruction/stabilization of foam and the effect of hydrocarbon emulsification on the stability of foam from foaming agents of various nature. Methods. The experimental research method consists in measuring the rate of destruction of foam in contact with liquid and gaseous hydrocarbons, as well as with hydrocarbon vapors. Findings. The paper presents the results of experimental studies, on the basis of which it is shown that the intensification of the mass transfer process between the aqueous phase and the hydrocarbon contributes to the stabilization of foam in contact with hydrocarbons. A study of the destruction of foam in hydrocarbon vapors has shown that, regardless of the nature of foaming agents, the greatest stabilization of foam is observed in the case of compliance of the foaming agent with the optimal hydrophilic-lipophilic balance of hydrocarbon, at which its emulsification occurs. Research application field. In this paper, the effect of mass transfer between the aqueous and hydrocarbon phases on the stabilization of foam in contact with hydrocarbons is investigated. The results obtained can be used for scientific and educational purposes in the study of the physicochemical properties of air-mechanical foam. Conclusions. It has been experimentally shown that the intensification of mass transfer contributes to a more intensive formation of an emulsion, which helps to stabilize the foam. All other things being equal, a foam more stable on the surface of hydrocarbons makes it possible to obtain a foaming agent, which in this system exhibits the properties not only of a foaming agent, but also of a good emulsifier.

ОСОБЕННОСТИ ДВИЖЕНИЯ КАПЕЛЬ ВО ВРАЩАЮЩЕМСЯ СЛОЕ В СЕПАРАЦИОННОМ УСТРОЙСТВЕ С ТАНГЕНЦИАЛЬНЫМ ЗАВИХРИТЕЛЕМ

The intensification of heat and mass transfer is associated with the swirling of the flow using swirlers and the influence of separation layers near it; therefore, a strong dependence of the intensification process on the peculiarities of the movement of droplets in a rotating layer inside the device is obvious. The efficiency of the two-phase flow separation process is determined by the design of the separator used, as well as the fluid dynamics of the interacting flows, therefore, there is a need for a deeper understanding of the physical mechanisms developing in such complex flow fields. The design and principle of operation of a separation device with a tangent swirler are considered. To determine the main parameters of the layer, a computation of the movement of liquid droplets separated from the blades of the swirler was performed. The analysis of the forces acting on the droplet is carried out. The results of the calculation of the trajectories of droplets based on the inlet velocity of the gas and their diameter are presented. The total residence time of the droplet in the contact zone with the swirler blades is very significant and, by an order of magnitude, exceeds the separation time of a drop of sprayed liquid of equal diameter. The dependences determining the time of the droplet flight, the departure of the droplet into the separation zone, the height of the droplet separation, the number of interactions of the droplet with the blades, and the residence time of the droplet in the rotating layer are presented. Numerical calculations have shown that when the dispersed phase moves in the rotating layer, the number of droplet impacts on the blades of a tangent swirler increases with decreasing droplet diameter and gas flow velocity. The results obtained allow us to quantify the refresh rates of the surface of the interphase contact in the separation device with the tangent swirler.

Modeling of heat exchangers in ANSYS CFX for the digital twins development

The paper presents a universal methodology for modeling and optimization of shell-and-tube heat exchanger designs using the ANSYS CFX software package. Mathematical modeling plays a key role in the design and modernization of heat and mass transfer equipment, especially in the petrochemical and oil and gas processing industries, and especially in the creation of digital twins of heat and mass transfer equipment. The modern approach provides prediction of equipment behavior at the development stage, which makes it possible to take into account the peculiarities of the actual geometry of the apparatuses and optimize the interaction of contacting phases. The paper considers the stages of creating a digital model of a heat exchanger, including the construction of an electronic geometric model, creation of a computational grid, selection of mathematical models of hydrodynamics and heat transfer, as well as the setting of boundary conditions and solver parameters. Special attention is paid to the selection of heat transfer and turbulence models suitable for high Reynolds numbers. The results of numerical simulation in ANSYS CFX are compared with analytical solutions and data obtained with ANSYS Fluent. The difference in the results was about 1 °C, which confirms the high accuracy and reliability of the proposed methodology. This indicates the feasibility of using ANSYS CFX for modeling and optimization of technological equipment. The obtained results can be applied to build a digital twin model, to improve the efficiency of heat transfer processes, to reduce the cost of development and modernization of equipment, as well as in further research on the intensification of heat and mass transfer using digital models.

Анализ основных направлений снижения интенсивности массовых потоков рабочего тела через неплотности рабочей камеры поршневой длинноходовой тихоходной компрессорной ступени

The working processes and integral characteristics of piston long-stroke low-speed compressor stages are considered. Well-known technologies for increasing the feed rate are considered as objects of comparison: selection of the main dimensions and parameters of the stage; changing the size and design of valves, using elastomeric structural materials; change in the design of the cylinder-piston seal; changing the layout of the suction valve in the working chamber. Indicator efficiency, supply coefficient and tightness coefficient, as well as discharge temperature are considered as integral indicators. The following independent parameters are considered: parameters of the state of the working fluid at suction, discharge pressure, main dimensions and parameters of the stage, distance from the suction valve to the top dead center, seat diameters of the suction and discharge valves, as well as physical and mechanical properties of structural materials. A comparative analysis of the efficiency of the working process of the stage under consideration is carried out using various technologies for reducing the intensity of mass transfer through leaks in the working chamber of a low-speed, long-stroke piston stage. An assessment is made of the achievable value of the feed coefficient with the combined use of various technologies. The features of the working processes of the object under consideration and the relationship between the intensity of mass flows of working gas through leaks in the working chamber of the stage and the technologies used have been studied. The presented results of the theoretical analysis reflect the nature of the change in the integral characteristics of the stage depending on the technologies used to reduce the intensity of mass transfer through leaks in the working chamber of the stage under consideration.

Fibrous catalyst flexibility as a source of mass transfer intensification

The work is devoted to computational fluid dynamics (CFD) simulation of structured cartridges with glass-fiber catalysts (GFCs). The CFD simulation of the model reaction of toluene deep oxidation at 350 °C in the cartridge with corrugated and plain structuring meshes (channel height 5.7 mm, width 8.0 mm, GFC length 44 mm) and sateen-type Pt-based GFC have confirmed the earlier formulated hypothesis, connecting their unusually high mass transfer efficiency with flexibility of GFCs, when the higher apparent transfer coefficient is provided by additional fluid flow in the back-side space of the textile thus leading to the rise of effective external contact surface area. The current study has revealed that relative effective surface area may vary from 1, equivalent to front-sided GFC contact only at low gas speed and up to 1.7 at higher velocities demonstrating that back-side flow may be quite significant even at quite moderate gas velocities (below 0.5 m/sec). The obtained knowledge may open the new approaches for development and optimization of structured GFCs.

A Universal Approach for Controllable Synthesis of Homogeneously Alloyed PtM Nanoflowers toward Enhanced Methanol Oxidation.

Platinum (Pt)-based alloys have received considerable attention due to their compositional variability and unique electrochemical properties. However, homogeneous element distribution at the nanoscale, which is beneficial to various electrocatalytic reactions, is still a great challenge. Herein, a universal approach is proposed to synthesize homogeneously alloyed and size-tunable Pt-based nanoflowers utilizing high gravity technology. Owing to the significant intensification of micro-mixing and mass transfer in unique high gravity shearing surroundings, five typical binary/ternary Pt-based nanoflowers are instantaneously achieved at room temperature. As a proof-of-concept, as-synthesized Platinum-Silvernanoflowers (PtAg NFs) demonstrate excellent catalytic performance and anti-CO poisoning ability for anodic methanol oxidation reaction with high mass activity of 1830mA mgPt -1, 3.5 and 3.2 times higher than those of conventional beaker products and commercial Pt/C, respectively. The experiment in combination with theory calculations suggest that the enhanced performance is due to additional electronic transmission and optimized d-band center of Pt caused by high alloying degree.

Mass Transfer in the Processes of Native Lignin Oxidation into Vanillin via Oxygen

The influence of mass transfer intensity on the kinetics of the catalytic oxidation of flax shives with oxygen in alkaline media to aromatic aldehydes and pulp was studied. The process was carried out in two autoclaves, with moderate stirring (stirrer engine of 8 W) and intense stirring (stirrer engine of 200 W). The oxidation of flax shives into vanillin, syringaldehyde, and pulp was shown to proceed as a completely diffusion-controlled process under the studied conditions, both moderate and intense stirring. Depending on the process conditions, it can be limited by stages of oxygen transfer through the diffusion boundary layer near the gas–liquid interface (low intensity of mass transfer) as well as by reagents’ inner diffusion in the porous and solid matter of the flax shive particle (high intensity of mass transfer). The results on the influence of the stirring speed and volume of the reaction mass on the rates of oxygen consumption and vanillin accumulation were obtained. They were described using a known simple model connecting the intensity of mass transfer and the stirring power density in the bulk of the liquid phase in terms of algebra equations.

Investigation of ignition and flame propagation in an axisymmetric supersonic combustor with laser-induced plasma

The ignition and flame propagation in an axisymmetric supersonic combustor were investigated. The laser-induced plasma was employed to ignite the supersonic inflow with a speed of Mach 2.5 and a total temperature of 1486 K. A direct-connect axisymmetric model scramjet with a fully transparent glass combustor was built, which enabled the circumferential and axial flame propagation in the cavity-based axisymmetric supersonic combustor to be visualized by the high-speed photography from the endoscopic and external views, respectively. An initial flame kernel is produced by the laser-induced plasma and propagates to the cavity leading edge along the axial direction. The establishment of the cavity shear-layer flame facilitates circumferential flame propagation. The circumferential flame propagation is coupled with the axial propagation, eventually generating a loop-shaped flame with a central-hole. Acceleration of the flame propagation can be observed, especially when the global equivalence ratio is increased. A plausible explanation for the flame propagation in the axisymmetric supersonic combustor was found using URANS numerical simulation. The axisymmetric cavity generates a low-speed loop-shaped recirculation region and thickened cavity shear-layer with an appropriate local equivalence ratio, resulting in the simultaneous axial and circumferential flame propagation. The increased temperature in the cavity and the thickened cavity shear-layer during the flame propagation produce a more intense heat release and mass transfer, leading to faster flame propagation.

Enhanced liquid–liquid mass transfer in a monolithic reactor with multi-jet-channel in the circumferential array

A monolithic reactor with multi-jet-channel in the circumferential array (MR-MJCCA) is designed to intensify mass transfer. Effects of operating conditions and geometric parameters on the mass transfer efficiency E and overall volumetric mass transfer coefficient KLa are illustrated through experimental and numerical methods. Results show that the increased jet impingement intensity due to a higher flow rate and smaller jet diameter Dp effectively enhances mass transfer. E and KLa in the MR-MJCCA possessing eight channels increase with reducing the channel depth De and helical pitch p, yet first rise and then decline with enlarging the jet unaligned-impinging distance w. A higher two-phase interfacial area and energy dissipation rate are conducive to improving mass transfer performance in configurations with Dp = 0.3 mm, De = 1 mm, p = 5 mm, and w = 1.5 mm. Increasing the axial length of reactor elevates E whereas KLa diminishes. A reliable artificial neural network model was used to correlate KLa with key parameters. MR-MJCCA exhibits a higher KLa compared to most microreactors and the throughput increases by over tenfold, demonstrating its scalability and broader industrial applications.

Kinetic Analysis of Dry Reforming of Methane on Traditional and Membrane Catalysts

The article presents an analysis of the results of a kinetic study of dry reforming of methane (UCM) in reactors with traditional (TC) and membrane catalysts (MC). The kinetic experiment in reactors with MC and TC was performed in the temperature range of 820–900°C and the ratio CH4 : CO2 = 1 : 1. In the experiment, an intensification of the process of the methane cracking reaction was established, the rate constant of which increases by an order of magnitude. Such a difference in the results of the DRM on the studied catalysts are due to the intensification of mass transfer on the MC, which is based on the phenomenon of thermal slip. A mathematical description corresponding to the kinetic scheme of DRM process is proposed, and the rates constants of direct and reverse reactions in both reactors are found. In the DRM process, water gas is formed on the TC, and synthesis gas is formed on the MC. At TC, the DRM process is accompanied by the accumulation of carbon deposits (CD), and at MC this accumulation is absent. The DRM process on both catalysts is characterized by three main reactions (methane cracking, gasification of the CD with carbon dioxide and/or water vapor and the reverse water gas shift), which were assumed to be reversible under experimental conditions. It turned out that on TC the gasification of the CD occurs in the reverse reaction of methane cracking, and on the MC—in the reactions of gasification by water vapor (mainly) and carbon dioxide. The process on the MC is characterized by irreversible reactions of methane cracking, gasification of the CD with water vapor and carbon dioxide. The reverse water gas shift reaction on the MC remains reversible, and its rate constants of the direct and inverse reactions turned out to be an order of magnitude lower than similar constants on the TC.

A new approach to model the fluid dynamics in sandwich packings

Abstract Sandwich packings represent new separation column internals, with a potential to intensify mass transfer. They comprise two conventional structured packings with different specific geometrical surface areas. In this work, the complex fluid dynamics in sandwich packings is modeled using a novel approach based on a one-dimensional, steady momentum balance of the liquid and gas phases. The interactions between the three present phases (gas, liquid, and solid) are considered by closures incorporated into the momentum balance. The formulation of these closures is derived from two fluid-dynamic analogies for the film and froth flow patterns. The adjustable parameters in the closures are regressed for the film flow using dry pressure drop measurements and liquid hold-up data in trickle flow conditions. For the froth flow, the tuning parameters are fitted to overall pressure drop measurements and local liquid hold-up data acquired from ultra-fast X-ray tomography (UFXCT). The model predicts liquid hold-up and pressure drop data with an average relative deviation of 16.4 % and 19 %, respectively. Compared to previous fluid dynamic models for sandwich packings, the number of adjustable parameters could be reduced while maintaining comparable accuracy.

Effect of ultrasound on mass transfer during vacuum impregnation and selected quality parameters of products: A case study of carrots

Many unit operations in the food industry are diffusional driven. These processes are usually very slow and difficult to handle for specific groups of raw materials. Vacuum impregnation (VI) is one example. Impregnating low-porous or densely-structured materials is problematic and often requires low pressure, which can negatively affect product quality and be expensive in energy consumption. This research aimed to evaluate ultrasound (US) as a factor in intensifying mass transfer and enhancing its effectiveness in the VI process. Experiments on impregnation enhanced with ultrasound applied at different stages of the process were carried out. Carrot, a difficult-to-process raw material, was impregnated with ascorbic acid as a mass transfer marker. The process’s effectiveness and selected quality parameters were then analyzed. Ultrasound was found to have a positive influence on mass transfer during VI. The effects of ultrasound enhancement were different for particular processes, and depended on the stage of the application and duration of US exposure. The greatest increase in the tissue’s ascorbic acid content (60% compared to the non-ultrasound-assisted process) was observed when ultrasound was applied continuously throughout the process. Applying ultrasound only during the relaxation (at atmospheric pressure) or aeration periods resulted in a similar effect – c.a. 20% increase in the marker’s content. The smallest increase (10%) was observed when ultrasound was applied only during the vacuum period. Applying US did not result in any unfavorable color change. In most cases, pH decreased, which is favorable for the semi-product’s stability. The carotenoid and phenolic compounds’ content did not decrease. The results unequivocally indicate that ultrasound has great potential for use as a mass transfer accelerator in the VI process for low porosity materials. The effectiveness of the US is influenced not only by pressure but also by exposure duration. The synergistic effect observed using ultrasound-enhanced impregnation throughout the process confirmed this hypothesis.

Mass-Transfer Intensification in Miniature Geometries Using Sudden Contraction and Expansion Devices

Mass-Transfer Intensification in Miniature Geometries Using Sudden Contraction and Expansion Devices