Samples of alumina – 3 % yttria-stabilized zirconia (YSZ) composites were sintered in rapid processing regimes using 24 GHz microwave heating at rates of up to 200 °C/min and zero hold time. The final relative density was 96–99 % for the samples containing 1.5 and 7.5 wt % YSZ and 98–99 % for the samples containing 13 wt % YSZ. The microwave sintering kinetics were compared for the processes carried out by direct and susceptor-assisted microwave heating. Under direct microwave heating, the effect of an intense microwave electromagnetic field with an estimated absorbed power density of up to 130 W/cm3 resulted in a shift of the shrinkage curves by about 100 °C towards lower temperatures compared to the case of susceptor-assisted heating. The grain size of the samples sintered by direct microwave heating decreased with an increasing heating rate. The mechanical properties were slightly higher for the materials sintered under susceptor-assisted microwave heating. The samples containing 13 wt % YSZ exhibited a microhardness of about 20 GPa and a fracture toughness of about 7 MPa m1/2.
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