Corrosion Inhibition Of Mild Steel Research Articles

Phytochemicals as eco-friendly corrosion inhibitors for mild steel in sulfuric acid solutions: a review

Phytochemicals as eco-friendly corrosion inhibitors for mild steel in sulfuric acid solutions: a review

Performance Evaluation of Bryophyllum Pinnatum Leaves Extract as Corrosion Inhibitor for Mild Steel in 1 M Phosphoric Acid

Performance Evaluation of Bryophyllum Pinnatum Leaves Extract as Corrosion Inhibitor for Mild Steel in 1 M Phosphoric Acid

Experimental and Theoretical Investigation of the Inhibitor Efficiency of Eucalyptus globulus Leaf Essential Oil (EuEO) on Mild Steel Corrosion in a Molar Hydrochloric Acid Medium

As a corrosion inhibitor for mild steel in a molar hydrochloric acid medium, we investigated the potential of Eucalyptus globulus essential oil (EuEO). Through electrochemical impedance spectroscopy (EIS), potentiodynamic polarization curves, and theoretical methods, including DFT/B3LYP 6-31G (d, p) and Monte Carlo simulations, the interactions between the EuEO components and the steel surface were analyzed. D-Allose, Betulinaldehyde, and Uvaol were identified as the major active compounds in the GC-MS analysis. The experimental results showed that EuEO reached an inhibitory efficiency as high as 97% at a 1 g/L concentration. The findings suggest that EuEO operates as a mixed-type inhibitor, reducing both cathodic and anodic reactions, as well as building up a protective coating on the steel surface. Simulations also confirmed that EuEO molecules function as electron donors and acceptors, enhancing corrosion resistance.

Development of a 2D Network of Zinc Organophosphate with an 8-Membered Ring Core Having Corrosion Resistance Properties.

A 2D framework, i.e., zinc organophosphate [Zn(tmbiph)(solv)]2 (tmbiphH4 = tetramethyl-[1,1'-biphenyl]-4,4'-diyl bis(dihydrogen phosphate); solv = 2H2O) with an eight-membered ring core has been developed. The hierarchical and rational design of the zinc organophosphate has been achieved by carefully designing an organic bisphosphate ligand with two phosphate monoester groups connected through extended aromatic rings with methyl groups at ortho positions. The development of the 2D network does not require any ancillary ligand due to participating two phosphate groups in the coordination. The molecular structure of the zinc phosphate material was determined using single-crystal X-ray diffraction technique. The corresponding Co and Cu organophosphate materials have also been obtained using the same synthetic method; however, these compounds could not be confirmed structurally due to nondiffractive crystal quality. The structure of zinc organophosphate obtained through single-crystal X-ray diffraction has also been supported by theoretical calculations using density function theory. Furthermore, the zinc organophosphate material has been employed as an corrosion inhibitor for mild steel. The effect of the zinc phosphate framework on mild steel in 1 M HCl was investigated using polarization and electrochemical impedance spectroscopy. This study suggests that such phosphate inhibitors can be employed in the form of a thin protective layer on the electrode surface.

The use of amines as steel corrosion inhibitors in butanol-gasoline blends

Butanol is an interesting component used for blending gasoline fuels. However, the polar nature of butanol allows the solubility of water and ionic compounds in butanol-gasoline blends (BGBs) making them aggressive to mild steel. Amines, such as ethylenediamine, diethylenetriamine, triethylenetetramine, tetraethylenepentaamine, morpholine, piperazine, and hexamethylenediamine, were tested as corrosion inhibitors for mild steel in BGBs. Additionally, the influence of the acetic acid and sodium chloride concentrations on the inhibition efficiency was examined. Electrochemical impedance spectroscopy andpotentiodynamic polarization were employed for the measurements, complemented by static immersion testing and an XPS surface analysis. The highest inhibition efficiency was demonstrated for diethylenetriamine, triethylenetetramine, andhexamethylenediamine, achieving a value of 95 % or more at aconcentration of 100 mg/L. The formation of ionic pairs involving protonated amines andchlorides was also confirmed. The XPS analysis revealed a very thin passive layer of iron oxides, which may form in the presence of amines, protecting mild steel in BGBs.

Zea mays bracts extract as an eco-friendly corrosion inhibitor for steel in HCl pickling solution: Experimental and simulation studies

Active phytochemicals with unique electron structures can adsorb on metal surfaces and effectively mitigate metal corrosion. Recently, plant extracts have garnered significant attention as green and renewable corrosion inhibitors. In this study, the abundant agricultural byproducts, namely Zea mays bracts, were used as the extract raw materials, and Zea mays bracts extract (ZMBE) was served as an eco-friendly corrosion inhibitor for mild steel (MS) in 1 M HCl pickling solution. The organic substances in ZMBE were analyzed via ultra-high performance liquid chromatography- quadrupole time-of-flight mass spectrometry (UPLC-QTFMS). The interaction between the active functional groups and MS was investigated using Fourier transform infrared (FT-IR) and ultraviolet–visible (UV–visible) spectroscopy and X-ray photoelectron spectroscopy (XPS). The corrosion inhibition behavior was scrutinized through potentiodynamic polarization (PDP) curves and electrochemical impedance spectroscopy (EIS). The results show that functional groups such as aromatic rings, double bonds, and hydroxyls successfully adsorb on the MS surface to form the protective films. ZMBE exhibits a mixed-type corrosion inhibition with a “geometric coverage” effect. The corrosion inhibition efficiency (η) increases with ZMBE concentration and solution temperature, the optimum η with 5.0 g·L−1 ZMBE at 318 K is 96.2 %. The adsorption of active ingredients follows the Langmuir and El-Awady isotherms. Density functional theory (DFT) and molecular dynamics (MD) simulations prove the synergistic effect of complex components in ZMBE and the corrosion inhibition mechanism. ZMBE is a promising acid pickling corrosion inhibitor with broad application prospects.

Experimental accompanied with computational (atomic/electronic)-level simulation investigations of Polygonum cuspidatum root extract as sustainable corrosion inhibitor for mild steel in aggressive corrosive media.

This study investigates the corrosion inhibition potential of Polygonum cuspidatum root extract (PCRE) on mild steel in a 0.5M HCl acidic environment. Herein, various techniques including electrochemical and gravimetric measurements were employed, along with scanning electron microscopy (SEM) and contact angle (CA) measurements for surface morphology analysis. The impedance study revealed a concentration-dependent enhancement in corrosion resistance, classifying PCRE as a mixed-type inhibitor (i.e., inhibits both anodic and cathodic reactions). The highest efficiency, 96.71% at 298K, was observed at a 1000-ppm PCRE concentration. Langmuir model computations suggested chemisorption and physisorption of PCRE on the electrode substrate. Increased Rp (from 28.648 to 174.01 Ω) and Rct (185.74 Ω cm2) at 1000ppm demonstrated improved corrosion resistance. Additionally, SEM analysis displayed a uniform, protective surface, reducing metal degradation. Theoretical calculations highlighted strong interactions between PCRE and mild steel, with a low energy gap (ΔE), as follows: 1-O-methylemodin (2.267eV) < emodin (2.288eV) < emodin-1-O-glucoside (2.343eV) < piceid (2.931eV) < resveratrol (2.952eV), confirming PCRE's excellent micro-level anti-corrosion capabilities. This eco-benign corrosion inhibitor offers sustainable, low-toxicity protection, cost-effectiveness, and versatile performance, surpassing commercial counterparts while aligning with sustainability goals.

Investigation of mild steel corrosion inhibition in acidic media by Viola extract based on bulk and nanometer size

In the present work, the inhibition performance of Viola extract based on bulk and nano size as a green corrosion inhibitor on mild steel in 0.5 M phosphoric acid and 1M hydrochloric acid solutions is investigated using different techniques (potentiodynamic polarization, electrochemical impedance spectroscopy (EIS) and Optical microscopy). The gained results demonstrated that various concentrations of Viola Extract (bulk and nano) inhibited the corrosion of the alloy in both of the acid solutions. The temperature impact on corrosion rate without/with this extract was examined. Certain thermodynamic parameters were determined based on the temperature impact on inhibition and corrosion processes. The adsorption mechanism of the extract on the alloy was explored using the Langmuir adsorption isotherm. A mixed mode of adsorption was observed, wherein the nano-sized extract in 1.0 M HCl predominantly underwent chemisorption, while the bulk-sized extract in 1.0 M HCl and both bulk and nano-sized extracts in 0.5 M H3PO4 were primarily subjected to physisorption. Scanning electron microscopy (SEM) and Optical microscopy analyses were employed to scrutinize alloys’ surface morphology.

Experimental, theoretical and computational studies of oxalyl dihydrazide as a novel corrosion inhibitor for mild steel in neutral saline solution

In this work, the corrosion inhibition performance and mechanism of oxalyl dihydrazide (ODH) for mild steel in neutral saline solution are in-depth studied using weight-loss and electrochemical tests, surface characterizations, theoretical calculation and computational simulations. Results indicate that ODH can act as a novel and superior mixed-type corrosion inhibitor for mild steel in neutral saline solution, its corrosion inhibition efficiency increases with the rising ODH concentration, and the optimum value reaches 88.7 % with adding 200 mg/L. Its corrosion inhibition ability becomes better with immersion time. A compact corrosion product film mainly consisting of Fe, O, N and Cl elements formed on metal surface after adding ODH. ODH molecules adsorb on metal surface in an orderly fashion to form a hydrophobic film, which is belonging to the physicochemical adsorption and obeys the Langmuir adsorption isotherm model. The corrosion inhibition process of ODH molecule on mild steel is the endothermic process, which enlarges the activation energy barrier of corrosion reactions. ODH molecule can expel the adsorbed water molecules on metal surface and form copolymers with increasing of ODH concentration, retarding the diffusion of water molecule thus protecting metal from corrosion. ODH is proved to be an effective organic corrosion inhibitor for protecting mild steel in neutral saline solution, and contributes toward research and application of easily accessible sources for organic corrosion inhibitors.

Investigation of Garcinia kola Exudates as Corrosion Inhibitor for Mild Steel in Acidic Environment

This study investigated the performance of Garcinia kola exudates in preventing mild steel exposed to acid concentrated water and soil. The study was performed in order to find an alternative coating substance that can reduce the corrosion of mild steel pipes exposed to corrosive water and soil media. Various mild steel specimens were cut into portions and coated with the exudates at 25 - 50µm thickness. To accelerate the rate of corrosion, 0.5M hydrochloric acid (HCl) was added to tap water in a container. Also, the same concentration of HCl was equally added to soil samples. Uncoated mild steel specimens were immersed in the acid concentrated water and soil, servicing as control sample. The rate of corrosion was monitored for 30 days (720 hours). The inhibition efficiency of the exudates for both corrosive media was compared. Results showed that the weight loss and corrosion rate of mild steel decreased with increase in coating thickness. Comparatively, weight loss and corrosion rate in the uncoated specimens were higher than the coated specimens. For uncoated specimens, the corrosion rate was 0.2793mm/yr and 0.4150mm/yr for specimen immersed in water and soil respectively, but at 25µm coating thickness, it decreased to 0.01369mm/yr and 0.2870mm/yr for specimens in water and soil. Also, at 50µm coating thickness, corrosion rate decreased to 0.0052mm/yr and 0.0318mm/yr for specimens in water and soil, respectively. The inhibition efficiency increased with coating thickness, ranging from 51.00 – 98.15% for specimens immersed in water and 30.84 – 92.33% for specimens buried in soil at 25µm – 50µm coating thickness. The results demonstrated that Garcinia kola exudates can be used as corrosion inhibitor for mild steel exposed to corrosive media.

Portulaca oleracea leaf extract as a green corrosion inhibitor for mild steel in 1 M HCl

Portulaca oleracea leaf extract as a green corrosion inhibitor for mild steel in 1 M HCl

BF2 complexes of pyridyl‐isoindoline‐1‐ones as an efficient corrosion inhibitor for mild steel in 1 M HCl and the application for surgical instruments anticorrosion

<scp>BF₂</scp> complexes of pyridyl‐isoindoline‐1‐ones as an efficient corrosion inhibitor for mild steel in 1 <scp>M HCl</scp> and the application for surgical instruments anticorrosion

Corrosion Inhibition of Mild Steel in 1.0 M HCl from Thiadiazole Derivative Schiff Bases and Their Complexes with Co(II) and Ni(II): Synthesis, Characterization, DFT Study, and Monte Carlo Simulation

Corrosion Inhibition of Mild Steel in 1.0 M HCl from Thiadiazole Derivative Schiff Bases and Their Complexes with Co(II) and Ni(II): Synthesis, Characterization, DFT Study, and Monte Carlo Simulation

Investigation of date seed powder as green corrosion inhibitor for mild steel: A study of solution and coating phases

Herein, firstly, sodium montmorillonite (Na+-MMT) was modified with date seed (DS) powder, and then the anti-corrosion properties of new nanoparticles (DS-MMT) were evaluated on mild steel (MS) in the saline solution phase. Next, DS-MMT was added to epoxy (EP), and their nanocomposite was prepared. Electrochemical impedance spectroscopy (EIS), polarization, and salt spray tests showed that DS-MMT improved corrosion resistance. According to the results of EIS, the coating resistance (Rc) of EP/3 % DS-MMT after 24 days of immersion was 2473 MΩ cm2, while this value was 7.9 MΩ cm2 for EP. Also, the visual observation test showed that after 24 h, the entire surface of the blank sample was filled with rust and corrosion products, but no evidence of corrosion products was observed in the DS-MMT sample. Moreover, the antimicrobial results showed that EP/3 % DS-MMT is inhibitory and killing against Bacillus subtilis and Staphylococcus aureus.

Kopsia terengganensis’ alkaloids as potential green inhibitors for mild steel corrosion in CO2-saturated 3.5% NaCl medium

The corrosion inhibition potential of alkaloids from Kopsia terengganensis bark extract (KTBE) in mitigating the mild steel corrosion in a CO2-saturated 3.5% NaCl medium was evaluated. Standard corrosion evaluation methods, including weight loss test, electrochemical impedance spectroscopy (EIS), and potentiodynamic polarization (PD) were employed, which revealing a concentration-dependent enhancement in KTBE's inhibition efficiency. At 500 ppm, the corrosion inhibition efficiency recorded the highest value of 90.63% based on the weight loss study and 87.38% based on electrochemical analysis. Tafel slopes in PD studies affirmed that KTBE functioned as an anodic-type inhibitor. The adsorption of the inhibitor is in accordance with the Langmuir adsorption isotherm with an adsorption free energy (ΔG°ads) of −26.47 kJ/mol, suggesting the binding of KTBE molecules by means of physisorption. Surface analysis conducted through scanning electron microscopy (SEM), energy dispersive X-ray (EDX) spectroscopy, and Fourier transform infrared spectroscopy (FTIR) confirmed the formation of a protective inhibitive layer on the surface of mild steel. The proposed corrosion inhibition mechanism involves electrostatic interactions between KTBE molecules and the mild steel surface. This comprehensive investigation underscores KTBE's potential as an effective corrosion inhibitor in corrosive environments.

Adsorption studies of isoxazole derivatives as corrosion inhibitors for mild steel in 1M HCl solution: DFT studies and molecular dynamics simulation.

The corrosion of mild steel is a significant issue in various industries, prompting the need for effective corrosion inhibitors. This study focuses on understanding the corrosion inhibition properties of organic compounds derived from isoxazole, namely series Iso(a), Iso(b), Iso(c), Iso(d), Iso(e), Iso(f), Iso(g), and Iso(h), which could have implications for materials science and industrial applications. By investigating the influence of different substitutions on these compounds, valuable insights can be gained into designing better corrosion inhibitors for practical use. Theoretical studies were conducted using density functional theory (DFT) with the B3LYP functional and the 6-31G (d,p) basis set. These calculations enabled the evaluation of various parameters including frontier orbital energies (EHOMO, ELUMO), energy gap (∆E), electronegativity (χ), absolute hardness (η), softness (σ), fraction of transferred electrons (∆N), as well as local properties such as natural atomic populations and Fukui indices. Additionally, molecular dynamics simulations were performed to study the adsorption behavior of the inhibitors on the surface of Fe (110). The simulations were conducted using Materials Studio version 8.0 software package using COMPASS force field to understand the impact of different functional groups on the inhibitors before and after adsorption on the iron surface.

Polyethyleneglycol bisphenol A epichlorohydrin copolymer (PEG-BEC) as a highly efficient inhibitor for mild steel corrosion in 1M HCl solutions

In this work, the corrosion inhibition performance of polyethyleneglycol bisphenol A epichlorohydrin copolymer (PEG-BEC) against mild steel in 1 M HCl was studied by electrochemical and weight loss techniques. Scanning electron microscopy (SEM) and energy-dispersive X-ray spectroscopy (EDAX) were applied to characterize the surface morphology of the mild steel samples. The corrosion mitigation efficiency was observed to rise as the concentration of PEG-BEC rises in the corrosive medium while increasing the temperature (25 °C -65 °C) resulting in a drop in the inhibition ability. Furthermore, under hydrodynamic conditions, the corrosion of the mild steel was found to deteriorate both in the absence and presence of PEG-BEC. Just with 10 ppm, an inhibition efficiency (IE) of 97.6% was obtained at 25 °C by EIS. PEG-BEC acts as a mixed-type inhibitor as observed by potentiodynamic polarization (PDP) technique. The observed corrosion inhibition action of PEG-BEC could be ascribed to the adsorption of the molecules and the formation of a protective film on the steel surface as evidenced by static water contact angle (WCA). Langmuir isotherm best describes the PEC-BEG-metal adsorption with large Kads values indicating a thermodynamically stable nature inhibition process. The obtained ∆G°ads = -35.138 to -39.522 kJ/mol indicate that the PEG-BEC spontaneously adsorbed onto the steel with strong tendency to provide protection to the mild steel surface via combination of chemisorption and physisorption processes. The ΔHads -53.07 kJ/mol and ΔSads= +0.048 kJ/mol-k, respectively, suggests an exothermic reaction accompanied by relatively increase in entropy of the PEG-BEC adsorption on the mild steel surface.

Inhibition of Mild Steel Corrosion by New Epoxy Resin in 1 M HCl: Synthesis, Characterization, Experimental Study and Theoretical Approach

Inhibition of Mild Steel Corrosion by New Epoxy Resin in 1 M HCl: Synthesis, Characterization, Experimental Study and Theoretical Approach

UV radiation effect on the corrosion inhibition potential of Helichrysum kraussii plant extract on mild steel metal in sulphuric acid medium

The comparison of the effect of UV-radiated and non-radiated Helichrysum kraussii (H. kraussii) extracts was studied for mild steel corrosion in 1.0 M H2SO4 at 30–60 °C using Liquid chromatography-mass spectrometry (LCMS), gravimetric weight loss analysis, electrochemical analysis and Fourier Transform Infrared spectroscopy (FTIR). The LCMS confirmed the trans-to-cis shift geometrical isomerisation for H. kraussii due to UV radiation. From the gravimetric analysis data, the corrosion rate was calculated and found to be decreasing with an increase in the concentration of the inhibitor extracts, with the highest concentration at 30 °C having a corrosion rate of 3.920x10-4 and 1.700x10-4 g.cm2.h−1 for UV-radiated. Non-radiated H. kraussii extract gave the highest inhibition efficiency of 96.663 % compared to 92.503 % of the UV-radiated H. kraussii extract. The semi-circles diameter of the Nyquist plot from the electrochemical impedance spectroscopy (EIS) was found to increase with an increase in the inhibitor concentration, suggesting the increase in inhibition with an increase in the concentration of the two extracts. Functional groups such as C = C, O-H, and N-H, known to be functional groups of the most effective corrosion inhibitors, were observed for both extracts from FTIR. Based on the results obtained, it was found that the UV-radiated H. kraussii extract was more effective in inhibiting the corrosion of mild steel in sulphuric acid than the non-radiated H. kraussii extract. This suggests that UV radiation decreases the efficiency of the H. kraussii extract as a corrosion inhibitor for mild steel in H2SO4. Therefore, it is recommended that the H. kraussii extract be used only as a corrosion inhibitor for mild steel in 1.0 M H2SO4 in its original state without being exposed to UV radiation.

Bio-based ionic liquid as a corrosion inhibitor for mild steel in 5% HCl solution: Experimental and theoretical investigation

In pickling conditions, corrosion inhibitors are commonly used to mitigate the corrosive effects of the acidic environment on metal surfaces. Green corrosion inhibitors are substances that provide corrosion protection while being environmentally friendly, often derived from renewable resources or having minimal environmental impact. Ionic liquids are a class of green corrosion inhibitors that have gained attention for their potential in corrosion protection due to their unique properties. In this study, we synthesized a bio-based choline hexanoate ionic liquid (referred to as ChH) and used FT-IR and 1H NMR spectroscopy to elucidate its structure. Further the effectiveness of ChH IL was examined in preventing MS corrosion in 5% HCl at 20–80 °C. The corrosion behavior of MS was examined using weight loss, potentiodynamic polarization, and EIS measurements. Increasing inhibitor concentration and temperatures improved the inhibition performance. The highest efficiency i.e., 98.16% was observed at 3.3 × 10−3 M of ChH at 60 °C. To verify the adsorption of ChH on the MS further investigations were done using FT-IR, Raman, and XPS analysis.