Electromagnetic Heating Research Articles

Analytical Modeling of Solenoid Inductance in Intermediate-Frequency Electromagnetic Heating System

Analytical Modeling of Solenoid Inductance in Intermediate-Frequency Electromagnetic Heating System

Simulation study on additive-promoted microwave dehydration of lignite

ABSTRACT Microwave dehydration technology has been widely used in coal processing methods due to its unique advantages. Adding additives with high dielectric loss to coal can enhance the microwave absorption capacity of coal, so as to effectively improve the dehydration process. In order to understand the change and distribution of multi-fields in the microwave drying process of lignite under the action of different additives, verify the experiment and reduce the cost and number of experiments, this paper established a multi-field coupling model of electromagnetic field and heat and mass transfer of multiphase porous media based on COMSOL Multiphysics, so as to simulate the microwave drying process of lignite. The results show that the distribution areas of electromagnetic field, temperature field, and vapor in coal are basically the same, while the distribution of liquid water is just the opposite. With the enhancement of additive promotion effect, the parts with strong electromagnetic field strength increase, the hot spots of temperature field increase, the maximum temperature, and minimum temperature increase, and the water content in coal samples decreases. The promotion effect of additives on the microwave dehydration process of lignite is consistent with the experiment.

Multidisciplinary Review of Induction Stove Technology: Technological Advances, Societal Impacts, and Challenges for Its Widespread Use

Induction stoves are increasingly recognized as the future of cooking technology due to their numerous benefits, including enhanced energy efficiency, improved safety, and precise cooking control. This paper provides a comprehensive review of the key technological advancements in induction stoves, while also examining the societal and health impacts that need to be addressed to support their widespread adoption. Induction stoves operate based on the principle of eddy currents induced in metal cookware, which generate heat directly within the pot, reducing cooking times and increasing energy efficiency compared with conventional gas and electric stoves. Moreover, induction stoves are considered an environmentally sustainable option, as they contribute to improvements in indoor air quality by reducing emissions associated with fuel combustion during cooking. However, ongoing research is essential to ensure the safe and effective use of this technology on a broader scale.

Determining Consumer Intention: Uncovering the Influential Factors in Customer Switching from LPG to Induction Stoves in Indonesia

The increasing electrification of lifestyles in Indonesia has prompted a shift in consumer preferences, particularly regarding kitchen appliances. Indonesia is currently facing an electricity oversupply issue, hence migrating consumers from traditional Liquified Petroleum Gas (LPG) stoves to induction stoves offers the potential to enhance electricity utilization and effectively address this predicament. This study aims to investigate the influential factors behind consumers' intentions to switch from traditional LPG stoves to induction stoves. The data were collected from 802 traditional LPG stoves consumers, who are Indonesian citizens, residing across various regions of Indonesia, and have not previously purchased an induction stove to achieve the objective. The collected data were analyzed using Partial Least Squares Structural Equation Modeling (PLS-SEM). The findings reveal the importance of Push, Pull, and Mooring factors in motivating consumers to switch from LPG stoves to induction stoves. This research contributes critical insights to academia, industry, and policymakers as well, offering a nuanced understanding of the dynamics influencing this transition in the Indonesian market and playing a pivotal role in addressing the electricity oversupply issue in Indonesia.

Probing Spatial Energy Flow in Plasmonic Catalysts from Charge Excitation to Heating: Nonhomogeneous Energy Distribution as a Fundamental Feature of Plasmonic Chemistry.

Plasmonic catalysts use light to drive chemical reactions. One critical question is how light energy moves at nanoscales in these complex systems, leading to chemical transformations. In this contribution, we map out this energy flow by developing approaches to measure spatial temperature distributions in heterogeneous plasmonic catalysts, consisting of three-dimensional networks of plasmonic nanoparticles anchored on an oxide support. We survey the local temperatures of molecules adsorbed on catalytically active plasmonic nanoparticles, the nanoparticles themselves, and the catalyst support, under steady-state continuous-wave illumination. We reveal the existence of large temperature gradients, in which the local temperatures of the molecules, nanoparticles, and the surrounding environment can vary greatly. We show that these temperature gradients are a natural consequence of plasmon relaxation, involving the interconversion between electromagnetic light energy, electronic excitations, and heating of various entities as these electronic excitations relax. The presence of these gradients is a fundamental and unique feature of gas-phase plasmonic catalysis.

Multiphysics Field Coupled to a Numerical Simulation Study on Heavy Oil Reservoir Development via Electromagnetic Heating in a SAGD-like Process

Conventional thermal recovery methods for heavy oil suffer from significant issues such as high water consumption, excessive greenhouse gas emissions, and substantial heat losses. In contrast, electromagnetic heating, as a waterless method for heavy oil recovery, offers numerous advantages, including high thermal energy utilization, reduced carbon emissions, and volumetric heating of the reservoir, making it a focus of recent research in heavy oil thermal recovery technologies. This paper presents a numerical simulation study of electromagnetic heating for heavy oil recovery, using a heavy oil block in the Bohai Bay oilfield in China as a case study. Firstly, a multiphysics field coupled to a mathematical model was established, considering the impact of the temperature on the heavy oil viscosity, the threshold pressure gradient of non-Darcy flow, and the dielectric properties of the reservoir, along with heat dissipation from overlying and undercover sandstone and gravitational effects on fluid flow. Secondly, a numerical simulation method for the coupled multiphysics fields was developed, and the convergence and stability of the numerical simulation method were tested. Finally, a sensitivity analysis based on the numerical simulation results identified the factors affecting heavy oil production. It was found that electromagnetic heating significantly enhances heavy oil production, and the threshold pressure gradient greatly influences the prediction of heavy oil production. Moreover, heat dissipation from the overlying and undercover sandstone severely reduces cumulative oil production. When the production well is located below the electromagnetic heating antenna, larger well spacing results in higher cumulative heavy oil production. Higher heavy oil production is achieved when the antenna is positioned at the center of the reservoir for the studied cases. Power has a big effect on increasing heavy oil production, but its influence diminishes as power increases. There exists an optimal range of electromagnetic frequencies for maximum cumulative production, and higher water saturation leads to poorer electromagnetic heating efficiency. This study provides a theoretical foundation and technical support for the numerical simulation technology and development plan optimization of heavy oil reservoirs subjected to electromagnetic heating.

Deciphering minerals in reservoir rocks as natural catalysts for in-situ methane-to-hydrogen conversion via electromagnetic heating

Electromagnetic (EM)-assisted catalytic heating for in-situ hydrogen generation directly from petroleum reservoirs is an emerging method for decarbonizing petroleum industry and facilitating energy transition. Lab-scale experiments have shown that hydrogen generated from methane cracking in the presence of sandstone via EM heating can reach up to a concentration of 91 mol.% at 668 °C. However, the role of various minerals in reservoir rocks during this process remains poorly understood. This study aims to decipher the natural catalytic effects of minerals of reservoir rocks, such as quartz, kaolinite, illite, chlorite, etc., in catalyzing methane conversion to hydrogen under EM irradiation. Our findings demonstrate that kaolinite exhibits the strongest catalytic activity, starting to generate hydrogen at 331 °C and achieving a 73% methane conversion at 450 °C, while chlorite and albite also showing notable activity with hydrogen being generated below 500 °C. Furthermore, this study quantifies the catalytic contributions of metal oxides, Na+ in albite, Fe2+ and Mg2+ in chlorite and illite, and Al3+ in kaolinite, in promoting methane conversion to hydrogen. By deciphering the catalytic role of minerals and metal oxides, this research offers crucial insights for future optimization of field-scale H2 production from gas reservoir by leveraging the minerals of reservoir rocks as natural catalysts.

Dynamic Wireless Charging of Electric Vehicles Using PV Units in Highways

Transitioning from petrol or gas vehicles to electric vehicles (EVs) poses significant challenges in reducing emissions, lowering operational costs, and improving energy storage. Wireless charging EVs offer promising solutions to wired charging limitations such as restricted travel range and lengthy charging times. This paper presents a comprehensive approach to address the challenges of wireless power transfer (WPT) for EVs by optimizing coupling frequency and coil design to enhance efficiency while minimizing electromagnetic interference (EMI) and heat generation. A novel coil design and adaptive hardware are proposed to improve power transfer efficiency (PTE) by defining the optimal magnetic resonant coupling WPT and mitigating coil misalignment, which is considered a significant barrier to the widespread adoption of WPT for EVs. A new methodology for designing and arranging roadside lanes and facilities for dynamic wireless charging (DWC) of EVs is introduced. This includes the optimization of transmitter coils (TCs), receiving coils (RCs), compensation circuits, and high-frequency inverters/converters using the partial differential equation toolbox (pdetool). The integration of wireless charging systems with smart grid technology is explored to enhance energy distribution and reduce peak load issues. The paper proposes a DWC system with multiple segmented transmitters integrated with adaptive renewable photovoltaic (PV) units and a battery system using the utility main grid as a backup. The design process includes the determination of the required PV array capacity, station battery sizing, and inverters/converters to ensure maximum power point tracking (MPPT). To validate the proposed system, it was tested in two scenarios: charging a single EV at different speeds and simultaneously charging two EVs over a 1 km stretch with a 50 kW system, achieving a total range of 500 km. Experimental validation was performed through real-time simulation and hardware tests using an OPAL-RT platform, demonstrating a power transfer efficiency of 90.7%, thus confirming the scalability and feasibility of the system for future EV infrastructure.

Excellent Low-Frequency Microwave Absorption and High Thermal Conductivity in Polydimethylsiloxane Composites Endowed by Hydrangea-Like CoNi@BN Heterostructure Fillers.

The advancement of thin, lightweight, and high-power electronic devices has increasingly exacerbated issues related to electromagnetic interference and heat accumulation. To address these challenges, a spray-drying-sintering process is employed to assemble chain-like CoNi and flake boron nitride (BN) into hydrangea-like CoNi@BN heterostructure fillers. These fillers are then composited with polydimethylsiloxane (PDMS) to develop CoNi@BN/PDMS composites, which integrate low-frequency microwave absorption and thermal conductivity. When the volume fraction of CoNi@BN is 44 vol% and the mass ratio of CoNi to BN is 3:1, the CoNi@BN/PDMS composites exhibit optimal performance in both low-frequency microwave absorption and thermal conductivity. These composites achieve a minimum reflection loss of -49.9dB and a low-frequency effective absorption bandwidth of 2.40GHz (3.92-6.32GHz) at a thickness of 4.4mm, fully covering the n79 band (4.4-5.0GHz) for 5G communications. Meanwhile, the in-plane thermal conductivity (λ∥) of the CoNi@BN/PDMS composites is 7.31W m-1 K-1, which is ≈11.4 times of the λ∥ (0.64W m-1 K-1) for pure PDMS, and 32% higher than that of the (CoNi/BN)/PDMS composites (5.52W m-1 K-1) with the same volume fraction of CoNi and BN obtained through direct mixing.

Solar evaporation of liquid marbles with composite nanowire arrays

Solar interfacial evaporation is a sustainable technology to produce fresh water. The synergistic realization of broadband light absorption and good thermal insulation is crucial to improving the thermal efficiency. Here, we propose a new structure over the surface of liquid marbles, which via nanowire arrays assembled with composite nanomaterials (Fe3O4/CNT nanoparticles) to enhance the evaporation efficiency. The composite materials can effectively absorb light across the entire solar spectrum. Multiple reflections of light over nanowire array further improve light absorption. The narrow spaces and local particle aggregation of the nanowire array enhance thermal insulation to improve the evaporation efficiency. A series of experiments were conducted to verify the concept. The results showed that liquid marbles with upward Fe3O4/CNT nanowire arrays (Fe3O4/CNT-ULM) enhance the light harvesting ability and thermal insulation. Fe3O4/CNT-ULM at a volume ratio 1:2 provides the highest evaporation rate of 12.25 μg/s, which is about 1.16 and 1.53 times higher than that of Fe3O4 and CNT, respectively. Numerical analysis further illustrates that the combination of composite materials and nanowire arrays enhances concentration of electromagnetic field and heat at the air/water interfaces. This promotes rapid evaporation at the thermal boundary region, which has important implications for the structure design of solar interfacial evaporator.

Multi-physics simulation on transient thermal response of inductive power transfer pad

Inductive power transfer is an important technological alternative for charging infrastructure, crucial for accelerating the future adoption of electronic vehicles. The magnetic components of an inductive charging pad generate inevitable thermal losses, which, if not properly managed, can exceed the pad’s safe operating temperature. Accurate simulation of both steady-state and transient thermal responses is thus essential for evaluating the pad’s suitability for real-world applications. None of the state-of-the-art thermal prediction proposals in this field, however, are able to perform long-term transient analyses efficiently while being versatile enough to simulate generic case studies. This paper presents a multi-physics methodology that aims to address this gap. The numerical framework comprises three coupled modules: electromagnetic, fluid dynamics, and solid heat conduction. To solve the issue of time-scale discrepancies, only the latter module was solved as a transient problem, while the remaining were approximated as near steady-state physics, continuously updated at every time step. The appropriateness of the resultant hybrid transient solution was verified with a fully transient solution from an equivalent heat-conjugate problem. Finally, the prediction capability of the proposed method was validated by reproducing the thermal responses of a lab-scale charging pad energized at various excitation levels and ambient conditions, both outside of and flush-embedded inside an asphalt slab. The relative errors between the measured and simulated thermal responses were consistently within 10%, demonstrating that the multi-physics approach was able to accurately simulate the long-duration transient temperature rise and drop of the test pad.

Unveiling the role of oxygen vacancy of manganese oxide coating on Ni foam to magnetocaloric catalytic oxidation of toluene

Using a pulsed-voltage technique, the manganese oxide (MnOx) coating on Ni foam (NF) was regulated to encourage magnetocaloric oxidation, which lowers volatile organic compounds (VOCs). The MnOx/NF was obtained by electrodeposition of MnOx onto NF. Subsequently, MnOx/NF-PV was obtained by pulsed-voltage modification. According to the structural characterization, the pulsed-voltage modification changed the interaction between the coating and the support, resulting in increased toluene adsorption capacity, oxygen desorption capability, oxygen vacancy (OV) quantity of MnOx/NF-PV. The MnOx/NF-PV exhibits excellent catalytic performance, with a 90 % conversion of toluene at 170 °C, where OV play an important role as electronic intermediates in magnetocaloric oxidation reactions. Furthermore, compared to traditional thermal catalysis, electromagnetic induction heating (EMIH) can promote the reactivity of OV in magnetocaloric catalysts by increasing the activation and dissociation of oxygen species and thus catalytic activity, which was demonstrated in the 18O isotope exchange experiment.

Chaotic mixing coupled electromagnetic heating in a tubular reactor

To address the need for enhanced biochemical reactions and overcome the shortcomings associated with passive and active mixer fabrication, reactor designs must utilize the coupled mixing concept to address the lack of insufficient heat and mass transfer through notable alterations of the physical properties. This study introduces a tubular microwave reactor based on chaotic flow dynamics, attempting to combine the concept of active and passive mixing to stimulate the development of eddy and secondary flows through electromagnetic fields and geometric disturbance enhance heat and mass transfer. Experiments and simulation analysis validate the validity of the prediction model, and reveal the fluid flow, mixing, electromagnetic and thermal characteristics and their synergistic mechanism, and shows the potential to enhance the mass and heat transfer performance at low Reynolds number, which provides a new idea for the design of chemical reactors and biological analysis.

Numerical study on induction heating enhanced methanol steam reforming for hydrogen production

Electromagnetic induction heating technology, characterized by its non-contact thermal heat transfer, diminished thermal inertia, and facile temperature management, is applied in this study to enhance catalytic methanol steam reforming (MSR) reaction process. A two-dimensional reactor model was developed integrating electromagnetic field coupling with MSR reactions, fluid dynamics and heat transfer. In the reactor, heat is induced instantaneously on the magnetic material through an electromagnetic induction process, which generated by renewable electricity. Results showed that the Internal - Double Row Cylinder (IN-DRC, cylinder means that the shape of induction heating element is cylindrical.) highest heating efficiency is 38.3%, which is limited by the kinetics of MSR reaction. Here, thermal efficiency reaches its maximum with the reaction channel outlet temperature reaching about 580 K. Internal - Double Row Cylinder (IN-DRC) and Internal - Double Row Ball (IN-DRB, ball means that the shape of induction heating element is spherical) methanol conversions are virtually identical, with a maximum value close to 100%. Furthermore, the findings that the adoption of internal induced heating, in contrast to external heating, across the four reactor designs can effectively mitigate temperature gradient within the reactors. This reduction in thermal disparity significantly amplifies methanol conversion within the reactor, thereby markedly enhancing its overall performance in hydrogen production.Therefore, non-contact internal induction heating method has the potential for substantially hydrogen production processes.

Quality Evaluation and Heat and Mass Transfer Mechanism of Microwave Vacuum Drying of Astragalus Roots.

In this research, the objective was to optimize the drying process of Astragalus by investigating the effects of microwave vacuum drying parameters, including temperature (30, 35, 40, 45, and 50 °C) and slice thickness (2, 3, 4, 5, and 6 mm). In addition, utilizing COMSOL 6.0 finite element analysis software, we delved into the distribution of heat and moisture during the drying process. The results revealed that drying temperature played a significantly greater role than slice thickness in determining the drying dynamics. The thermal and mass transfer mechanism indicated that the whole drying process conforms to the microwave radiation mechanism and the basic principle of electromagnetic heating. In the case of low temperatures and thinner slice sizes, the more polysaccharide content was retained; The total phenol content peaked when the slice thickness was 5 mm; The increase of slice thickness was not conducive to the retention of total flavonoids content. The potent antioxidant capacity was detected at a temperature of 40 °C, with slice thickness having a negligible effect on this capacity; Low temperatures were beneficial for the preservation of active ingredients. Compared with the scanning electron microscope, the structure appeared more uniform at a temperature of 50 °C. Based on the analysis of the kinetic characteristics of microwave vacuum drying of Astragalus and the quality achieved under various drying conditions, the results of the study can provide valuable guidance for controlling the quality of microwave vacuum drying of Astragalus under different drying requirements.

Effect of Ferrite Core Modification on Electromagnetic Force Considering Spatial Harmonics in an Induction Cooktop

This study investigates the influence of ferrite shape modifications on the performance and noise characteristics of an induction cooktop. The goal is to optimize the air gap dimensions between ferrites and cookware, enhancing efficiency while managing noise levels. Using finite element method (FEM) simulations, we analyze the spatial distribution of magnetic forces and their harmonics. Eight ferrite shape models were examined, focusing on both outer and inner air gaps. Model #8 (reduced outer air gap) and Model #9 (reduced inner air gap) were experimentally validated. Noise measurements indicated that Model #8 reduced 120 Hz harmonic noise components, while Model #9 increased them due to enhanced excitation forces. Current measurements confirmed that Model #9 achieved higher efficiency, with RMS current reduced to 94.54% of the base model. The study reveals a trade-off between performance and noise: inner air gap reduction significantly boosts efficiency but raises noise levels, whereas outer air gap reduction offers balanced improvements. These findings provide insights for optimizing induction cooktop designs, aiming for quieter operation without compromising efficiency.

A New Process of Chemical Plating Ni-P Electromagnetic Induction Heating Activation on the Surface of Aluminium Alloy Base Material

Nowadays, there are many surface treatment methods for aluminium alloys; the most commonly used of these is the chemical dip galvanizing process, which is complicated due to its use of large quantities of corrosive drugs. In order to simplify the process, this paper proposes a new electromagnetic induction heating activation method instead of the zinc dipping process. The method works as follows: The substrate is first degreased and then activated. The activation process starts by soaking the degreased substrate in an activation solution, taking it out after ten minutes, and placing it into an induction heating unit. The activation solution is sprayed onto the surface of the substrate while heating, using the energy generated by high temperatures to complete the activation reaction. The surface of the activated substrate forms a nanoscale film of nickel, which is finally utilised as a catalytic centre for ENP (an advanced surface treatment process that deposits a very uniform layer). The optimisation of important parameters of the non-destructive activation process was determined using the L9 Taguchi method. The main parameters ranged from 0.15 L/min to 0.25 L/min for spray rate, 200 °C to 400 °C for heat treatment temperature, and 1:4, 1:5, and 1:6 for Ni2+ and H2PO4− ion concentration ratios. The above data were derived from a single variable and were analysed using Minitab 20 software. Scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS), energy spectrometry (EDS), and ultrasonic experiments were used to characterize and analyse the surface morphology, composition, and bond strength of the coatings. The results show that the nanoscale nickel particles can completely cover the surface of the substrate, forming a layer of nano-film. After activation and ultrasonic cleaning for 30 s at an ultrasonic frequency of 40 KHz and a power of 80 W, the surface nano-film was not destroyed, which proves that it had a high bonding strength. After the application of the plating, the plated surface had a compact microstructure, and the continuity was good. Therefore, compared with the currently commonly used zinc dipping process, this process has the advantages of being a low-cost, simple operation, and non-destructive and environmentally friendly activation process for the substrate.

Air pollutant exposure concentrations from cooking a meal with a gas or induction cooktop and the effectiveness of two recirculating range hoods with filters

This study compares air pollutant concentrations resulting from cooking with gas or induction cooktops, with or without either of two recirculating range hoods with filters. A meal of pasta, plant-based “meat” sauce and stir-fried broccoli was cooked three times for each cooktop and hood combination in a 158 m3 room. Time-resolved measurements were made of nitrogen oxides (NOX), carbon dioxide (CO2), size-resolved particles, and speciated volatile organic compounds (VOCs) during cooking and 30 minutes after cooking. Cooking with induction used half as much energy, produced no discernible NOX, and significantly reduced ultrafine particles (UFP, diameter < 100 nm) and CO2 compared to gas cooktops. Induction produced statistically higher PM2.5 when calculated using size-resolved particle measurements from one pair of instruments, but the difference was not discernible when calculating from another pair. With gas cooktops, roughly half of the PM2.5 was in particles smaller than 0.3 μm and thus below the lower quantitation threshold for many optical particle instruments; optical devices may thus substantially under-report PM2.5 from gas cooking. VOCs did not significantly differ between gas and induction. Both recirculating range hoods substantially reduced all particle sizes when cooking with either fuel, and the reductions were larger for gas cooking. One of the range hoods also substantially lowered some of the VOCs.

Induction Coil Design Considerations for High-Frequency Domestic Cooktops

The use of wide band gap (WBG) semiconductor switches in power converters is increasing day by day due to their superior chemical and physical properties, such as electrical field strength, drift speed, and thermal conductivity. These new-generation power switches offer advantages over traditional induction cooker systems, such as fast and environmentally friendly heating. The size of passive components can be reduced, and the decreasing inductance value of induction coils and capacitors with low ESR (equivalent series resistance) values contributes to total efficiency. Other design parameters, such as passive components with lower values, heatsinks with low volumes, cooling fans with low power, and induction coils with fewer turns, can offset the cost of WBG power devices. High-frequency operation can also be effective in heating non-ferromagnetic materials like aluminum and copper, making them suitable for heating these types of pans without complex induction coil and power converter designs. However, the use of these new generation power switches necessitates a re-examination of induction coil design. High switching frequency leads to a high resonance frequency in the power converter, which requires lower-value passive components compared to conventional cookers. The most important component is the induction coil, which requires fewer turns and magnetic cores. This study examines the induction heating equivalent circuit, discusses the general structure and design parameters of the induction coil, and performs FEM (finite element method) analyses using Ansys Maxwell. The results show that the induction coil inductance value in new-generation cookers decreases by 80% compared to traditional cookers, and the number of windings and magnetic cores decreases by 50%. These analyses, performed for high-power applications, are also performed for low-power applications. While the inductance value of the induction coil is 90 μH at low frequencies, it is reduced to the range of 5 μH to 20 μH at high frequencies. The number of windings is reduced by half or a quarter. The new-generation cooker system experimentally verifies the coil design based on the parameters derived from the analysis.

Flexible solid-liquid bi-continuous electrically and thermally conductive nanocomposite for electromagnetic interference shielding and heat dissipation

In the era of 5 G, the rise in power density in miniaturized, flexible electronic devices has created an urgent need for thin, flexible, polymer-based electrically and thermally conductive nanocomposites to address challenges related to electromagnetic interference (EMI) and heat accumulation. However, the difficulties in establishing enduring and continuous transfer pathways for electrons and phonons using solid-rigid conductive fillers within insulative polymer matrices limit the development of such nanocomposites. Herein, we incorporate MXene-bridging-liquid metal (MBLM) solid-liquid bi-continuous electrical-thermal conductive networks within aramid nanofiber/polyvinyl alcohol (AP) matrices, resulting in the AP/MBLM nanocomposite with ultra-high electrical conductivity (3984 S/cm) and distinguished thermal conductivity of 13.17 W m−1 K−1. This nanocomposite exhibits excellent EMI shielding efficiency (SE) of 74.6 dB at a minimal thickness of 22 μm, and maintains high EMI shielding stability after enduring various harsh conditions. Meanwhile, the AP/MBLM nanocomposite also demonstrates promising heat dissipation behavior. This work expands the concept of creating thin films with high electrical and thermal conductivity.