High Strength Research Articles

Improved flame retardancy and mechanical properties of bacterial cellulose fabrics via solvent exchange and entrapment of zein and gluten

This study aimed to improve the flame retardancy and mechanical properties of bacterial cellulose (BC) by introducing cereal proteins, namely zein and gluten. The production conditions were determined by observing residual masses of samples at 1000 ℃ using thermogravimetric analysis (TGA). According to the TGA results, the optimized production conditions for the BCs with zein and gluten were combined solvent exchange and entrapment of 20 weight% (wt.%) of zein, and entrapment of 40 wt.% of gluten, respectively. Surface characterization of BC prepared with zein and gluten under the optimal conditions confirmed that the cereal proteins were incorporated into the BC nanostructures via solvent exchange and/or entrapment and the original chemical and crystal structures of BC were not significantly changed. Limiting oxygen index (LOI) analysis confirmed that cereal proteins improved the flame retardancy of BC. In particular, the LOI of BC entrapped with gluten was 50%, which was better than that of cowhide leather. Char morphology analysis confirmed that the as-produced BCs with cereal proteins exhibited condensed-phase flame-retardant mechanism by forming intumescent chars. Analysis of the mechanical properties confirmed that compared with cowhide leather, as-produced BCs with cereal proteins possessed high tensile strength and dimensional stability, making them suitable leather substitutes.

Preparation and Research on Mechanical Properties of Eco-Friendly Geopolymer Grouting Cementitious Materials Based on Industrial Solid Wastes

Red mud (RM), a hazardous solid waste generated in the alumina production process, of which the mineral composition is mainly hematite, is unable to be applied directly in the cement industry due to its high alkalinity. With the rise of geopolymers, RM-based grouting materials play an essential role in disaster prevention and underground engineering. To adequately reduce the land-based stockpiling of solid wastes, ultrafine calcium oxide, red mud, and slag were utilized as the main raw materials to prepare geopolymers, the C-R-S (calcium oxide–red mud–slag) grouting cementitious materials. The direct impact of red mud addition on the setting time, fluidity, water secretion, mechanical properties, and rheological properties of C-R-S were also investigated. In addition, a scanning electron microscope (SEM), X-ray diffraction (XRD), three-dimensional CT (3D-CT), Fourier transform infrared spectroscopy (FT-IR), and other characterization techniques were used to analyze the microstructure and polymerization mechanism. The related results reveal that the increase in red mud addition leads to an enhanced setting time, and the C-R-S-40 grouting cementitious material (40% red mud addition) exhibits the best fluidity of 27.5 cm, the lowest water secretion rate of 5.7%, and a high mechanical strength of 57.7 MPa. The C-R-S polymer grout conforms to the Herschel–Bulkley model, and the fitted value of R2 is above 0.99. All analyses confirm that the preparation process of C-R-S grouting cementitious material not only substantially improves the utilization rate of red mud, but also provides a theoretical basis for the high-volume application of red mud in the field of grouting.

Influence of Heat Treatment on Fretting Wear Behavior of Laser Powder Bed Fusion Inconel 718 Alloy

Abstract This research paper focuses on the fretting wear characteristics of self-mated laser powder bed fusion (L-PBF)-produced Inconel 718 alloy, with the primary aim of characterizing its distinct wear rate in relation to fretting cycles. This study investigates both the as-built and heat-treated Inconel 718 Superalloy. Experiments were conducted under aggressive contact conditions, involving a flat-on-flat contact pressure of 100 MPa (1645 N) and a temperature of 650 °C sustained over a million cycles. From the preliminary observation, the microstructure reveals that the heat-treated L-PBF alloy has denser and harder precipitates than its as-built counterpart. This indicates that heat-treated alloy is much harder (470 HV0.3) than the as-built Inconel 718 (275 HV0.3). The heat treatment process resulted in the precipitation of beneficial strengthening phases like γ′ and γ″, along with maintaining stable carbides (NbC). Notably, the heat-treated material displays an approximately two-fold lower wear rate (0.103 μm/cycle at the end of 1000k cycles) compared to the as-built material (0.238 μm/cycle), attributed primarily to its high strength characteristics. Additionally, the heat-treated material demonstrates a reduced steady-state friction coefficient (0.34) in contrast to the as-built material (0.37), owing to its inherent capability to form a uniform lubricious glaze layer. Both as-built and heat-treated systems show dominant adhesive wear mechanisms along with localized abrasion resulting from the combination of oxidation and cyclic wear processes.

Local buckling behaviour of Q690 high strength steel cold-formed round-ended oval hollow section stub columns under axial compression: Experimental investigation, numerical modelling and design

This study presents a comprehensive investigation of Q690 high strength steel (HSS) cold-formed round-ended oval hollow section (ROHS) stub columns subjected to concentric compression, utilising a combination of experimental and numerical analyses. Material properties were determined through tensile coupon tests. Residual stresses in both membrane and bending types were measured and recorded and their impact on structural behavior was evaluated. Initial local geometric imperfection measurements were conducted for all specimens. In addition to experimental studies, the numerical investigation was conducted to develop a finite element (FE) model of Q690 HSS cold-formed ROHS stub column. The accuracy of the FE model for HSS cold-formed ROHS stub column was validated through a comparison of the numerical predictions with the experimental test results. An extensive parametric study was conducted to produce structural performance data for HSS cold-formed ROHS with an expanded range of cross-sectional slenderness, aiming to enhance the existing data repository. The cross-sectional resistance of stub columns obtained from experimental and numerical investigations were compared with the design strengths predicted by the advanced design methods of Direct Strength Method (DSM) and Continuous Strength Method (CSM). The comparison indicate that the existing design methods provide over-conservative and unreliable cross-sectional resistance predictions. Modifications on DSM and CSM are proposed, based upon which notable improvements in cross-sectional resistance in predictions are obtained in a reliable manner.

Super-Durable, Tough Shape-Memory Polymeric Materials Woven from Interlocking Rigid-Flexible Chains.

Developing advanced engineering polymers that combine high strength and toughness represents not only a necessary path to excellence but also a major technical challenge. Here for the first time a rigid-flexible interlocking polymer (RFIP) is reported featuring remarkable mechanical properties, consisting of flexible polyurethane (PU) and rigid polyimide (PI) chains cleverly woven together around the copper(I) ions center. By rationally weaving PI, PU chains, and copper(I) ions, RFIP exhibits ultra-high strength (twice that of unwoven polymers, 91.4±3.3MPa), toughness (448.0±14.2MJ m-3), fatigue resistance (recoverable after 10000 cyclic stretches), and shape memory properties. Simulation results and characterization analysis together support the correlation between microstructure and macroscopic features, confirming the greater cohesive energy of the interwoven network and providing insights into strengthening toughening mechanisms. The essence of weaving on the atomic and molecular levels is fused to obtain brilliant and valuable mechanical properties, opening new perspectives in designing robust and stable polymers.

Trimodal Grain Structured Aluminum Matrix Composites Regulated by Transitional Hetero-Domains

Aluminum matrix composites (AMCs) with hetero-grains exhibit high strength with good ductility. A trimodal grain structure composed of ultrafine grains (UFGs), fine grains (FGs) and coarse grains (CGs) prevents the pre-mature cracking of hetero-zone boundaries in conventional bimodal grain structures; thus, it is favored by AMCs. However, the design of the size and distribution of hetero-domains in trimodal AMCs is tough, with complicated multi-scale deformation mechanisms. This study tunes the distribution of FG domains elaborately via altering the volume fraction of FG from 10 vol.% to 60 vol.% and investigates the distribution effect of FG domains on strength–ductility synergy. The optimized 2024 Al matrix composites with 30 vol.% FG exhibited a tensile strength of over 700 MPa and an elongation of 7.5%, respectively, realizing a good combination of high strength and ductility. This work enlightens the heterostructure design with a balance between heterogeneous deformation induced (HDI) strain hardening and high-content soft phase induced strain homogenization.

Mechanical Characterization of Sisal Fiber Reinforced PP Composite Panels

ABSTRACT This study investigates the mechanical properties of single and double-layer woven sisal mat-reinforced PP composite panels. Sisal fibers were extracted using the manual decortication method, resulting in fibers with a density of 1.43 g/cm3 and a diameter ranging from 0.4 mm to 0.6 mm. To improve the bonding between the sisal fibers and the matrix, the fibers were hand-spun into yarn and woven into mats. The study focuses on the unique material combination and the use of sisal as a natural fiber reinforcement. The 18 mm thick panels were tested for water absorption following ASTM D570, compression strength, and tensile strength following ASTM D3039 using the UTES-100 High Precision universal strength tester machine. Composite panels with single layers of 10% and 15% woven fabric mat, loaded with 8 kg and 10 kg, exhibited compressive strengths of 11.6KN and 12.5KN, respectively. Panels reinforced with two layers of 20% and 30% sisal woven fabric mat, loaded with 8 kg and 10 kg, had compression strengths of 12.2KN and 12.5KN, respectively. Moreover, composite samples with 15% single layer and 30% double-layer sisal woven fabric mat demonstrated a equal compression strength of 12.5KN, falling within the range recommended by ISO13006:2012. The tensile strength of 16.99MPa, although slightly below the recommended ISO13006 value of 20MPa for commercial-grade panels, indicates promising results. The study’s findings suggest that higher fiber content and additional reinforcement layers lead to increased compression and tensile strength. Furthermore, the moisture absorption rate of the developed composite panels was significantly lower than the 0.5% water absorption rate authorized by the American National Standard Institute.

Morphological Control and Mechanical Properties of Porous Phenolic Resins Derived from Poly(4‐Vinylphenol): Effects of Molecular Weight and Polydispersity of Prepolymer

Improvement of mechanical stability for porous polymer monoliths is one of the prime concerns as represented by the long‐standing research efforts on resorcinol‐formaldehyde (RF) aerogels. To this end, it is imperative not only to tailor mechanically robust porous morphology but also to design macromolecular structure of polymer scaffolds. Previously, we have developed porous RF gels showing a unique mechanical feature combining high mechanical strength and outstanding flexibility against uniaxial compression. Comparison of mechanical properties between the porous gels with varied morphologies has elucidated the influence of porous structure, whereas effects of macromolecular structure still remain elusive. Herein, we have fabricated a series of macroporous phenolic resins from three types of linear prepolymers with phenol pendant groups, poly(4‐vinylphenol) or poly(4‐hydroxystyrene), which differ in molecular‐weight properties, by the sol–gel process in conjunction with spinodal decomposition. The difference in gelation and phase separation behaviors observed for the discrete systems indicates the dissimilar cross‐linked networks developed in the respective gels, which consequently influence the mechanical strength and flexibility against uniaxial compression. This study also demonstrates the improvement of mechanical features by thermal treatment for the porous monoliths derived from the high‐molecular‐weight prepolymer with a view to the application in mechanical energy absorption.

Hydrothermal temperature-dependent compositions and copper complexing behaviors of hydrochar-derived dissolved organic matter: Insights from FT-ICR MS and multi-spectroscopic analysis

The copper complexing of dissolved organic matter released from hydrochar (HDOM) affects the former's environmental behavior. In this study, how hydrothermal temperatures (180, 220 and 260 °C) influence the molecular-level constitutions and Cu(Ⅱ) binding features of HDOM were elucidated via fourier transform ion cyclotron resonance mass spectrometry and multi-spectroscopic analysis. The findings demonstrated that the almost HDOM molecules had the traits of lower polarity and higher hydrophobicity. As the hydrothermal temperature increased, the molecules with particularly high relative strength gradually disappeared, average molecular weight, percentages of CHON and aliphatic of HDOM reduced while the percentages of CHO and aromatic compounds increased. In general, the fluorescence quenching of Cu(Ⅱ) weakened as hydrothermal temperature rose and the Cu(Ⅱ) binding stability constants of fluorophores in HDOM were 4.50–5.31. In addition, the Cu(Ⅱ) binding order of fluorophores in HDOM showed temperature heterogeneities, and polysaccharides or aromatic rings of non-fluorescent substances had the fastest responses to Cu(II) binding. Generally, fluorescent components tend to bind Cu(II) at relatively trace concentrations (0–40 µmol/L), whereas non-fluorescent substances tend to the bind Cu(II) at relatively higher concentrations (50–100 µmol/L). This study contributed to the prediction of the potential environmental behavior and risk of Cu(II) at the molecular level after hydrochar application.

The origin of good mechanical and soft magnetic properties in a CoFeNi-based high-entropy alloy with hierarchical structure

With the industry development, materials that combine good mechanical properties with new functional applications are in high demand. Here, a solution was provided to overcome low mechanical properties of soft magnetic materials through heterostructure design in CoFeNi high-entropy alloys (HEA). A CoFeNi-based HEA with a hierarchical structure with heterogeneous microstructure, consisting of body-centered cubic (BCC) bands, ultra-fine grained dual-phase and non-recrystallized lamellae (NRL) zones containing a high-density of nanoprecipitates, was fabricated and finely tuned by cold rolling (CR) and annealing. The HEA annealed at 850 °C (HEA-850) exhibits a noteworthy strength-ductility synergy than the counterparts with homogeneous dual-phase microstructures. The yield strength and elongation of the HEA-850 sample are nearly up to 1 GPa and 24%, respectively. Furthermore, because of the elimination of high-density dislocations, this alloy possesses good soft magnetic characteristics, and the saturation magnetization (Ms) and coercivity are 120 emu/g and 455 A/m, respectively. Detailed microstructure observations reveal that the high yield strength is mainly attributed to the interphase boundary strengthening from the dual-phase ultra-fine regions and nanoprecipitate strengthening as well as dislocation strengthening from NRL regions. Due to the mechanical and microstructural heterogeneity, multiple hetero-deformation induced hardening sustains persistent work hardening during tensile deformation, resulting in the reasonable ductility in the HEA-850 sample. The novel provides an important insight into developing high-performance materials with a superior combination of mechanical and functional properties using heterogeneous microstructure.

High-Strength Controllable Resin Plugging Agent and Its Performance Evaluation for Fractured Formation

Lost circulation is a common and complicated situation in drilling engineering. Serious lost circulation may lead to pressure drop in the well, affect normal drilling operations, and even cause wellbore instability, formation fluid flooding into the wellbore, and blowout. Therefore, appropriate preventive and treatment measures need to be taken to ensure the safe and smooth operation of drilling operations. So, it is necessary to conduct in-depth research on the development and performance of the plugging materials. In this study, urea formaldehyde resin with high temperature resistance and strength was used as the main raw material, and the curing conditions were optimized and adjusted by adding a variety of additives. The curing time, compressive strength, temperature resistance, and other key performance indexes of the resin plugging agent were studied, and a resin plugging agent system with excellent plugging performance was prepared. The formula is as follows: 25% urea formaldehyde resin +1% betaine +1% silane coupling agent KH-570 + 3% ammonium chloride +1% hexamethylenetetramine +1% sodium carboxymethyl cellulose. The optimal curing temperature is between 60 and 80 °C, with a controllable curing time of 1–3 h. Experimental studies examined the rheological and curing properties of the resin plugging agent system. The results showed that the viscosity of the high-strength curable resin system before curing remained stable with increasing shear rates. Additionally, the storage modulus and loss modulus of the resin solutions increased with shear stress, with the loss modulus being greater than the storage modulus, indicating a viscous fluid. The study also investigated the effect of different salt ion concentrations on the curing effect of the resin plugging system. The results showed that formation water containing Na+ at concentrations between 500 mg/L and 10,000 mg/L increased the resin’s curing strength and reduced curing time. However, excessively high concentrations at lower temperatures reduced the curing strength. Formation water containing Ca2+ increased the curing time of the resin plugging system and significantly impacted the curing strength, reducing it to some extent. Moreover, the high-strength curable resin plugging agent system can effectively stay in various fracture types (parallel, wedge-shaped) and different fracture sizes, forming a high-strength consolidation under certain temperature conditions for effective plugging. In wedge-shaped fractures with a width of 10 mm, the breakthrough pressure of the high-strength curable resin plugging agent system reached 8.1 MPa. As the fracture width decreases, the breakthrough pressure increases, reaching 9.98 MPa in wedge-shaped fractures with an outlet fracture width of 3 mm, forming a high-strength plugging layer. This research provides new ideas and methods for solving drilling fluid loss in fractured loss zones and has certain application and promotion value.

Pullout behavior of polyethylene fiber from cement matrix: Effect of embedment length, matrix strength, and inclination angle

Engineered cementitious composites reinforced with polyethylene fibers (PE-ECC) exhibit the potential for high strength and toughness. To optimize the performance and tailor the properties of PE-ECC, this study focuses on analyzing the pullout behavior of polyethylene (PE) fibers from matrices through single fiber pullout tests and scanning electron microscopy analysis. One fiber type was used throughout the experiment, while three embedment lengths and three inclination angles were considered to investigate the pullout behavior from high-strength matrices. Furthermore, the pullout response from matrices with middle and low strength was examined, considering two embedment lengths. The results indicate that fibers with shorter embedment lengths exhibit lower pullout loads but higher energy absorption capacities. High matrix strength enhances adhesion and friction at the fiber-matrix interface, resulting in plumper pullout load versus slip curves. Owing to snubbing and matrix spalling effects, as the inclination angle increases, both the peak load and slip at the peak load of the inclined fibers exhibit an exponential increasing trend. Additionally, following the peak load, the pullout load of inclined fibers decreases more gradually than that of aligned fibers, and the energy absorption capacity of inclined fibers is significantly improved. Ultimately, general equations are derived for the calculation of pullout work and equivalent bond strength.

Effect of Deep Learning Image Reconstruction Algorithms on Radiomic Features of Pulmonary Nodules in Ultra-Low-Dose CT.

The purpose of this study is to explore the impact of deep learning image reconstruction (DLIR) algorithm on the quantification of radiomic features in ultra-low-dose computed tomography (ULD-CT) compared with adaptive statistical iterative reconstruction-Veo (ASIR-V). One hundred eighty-three patients with pulmonary nodules underwent standard-dose computed tomography (SDCT) (4.30 ± 0.36 mSv) and ULD-CT (UL-A, 0.57 ± 0.09 mSv or UL-B, 0.33 ± 0.04 mSv). SDCT was the reference standard using (ASIR-V) at 50% strength (50%ASIR-V). ULD-CT was reconstructed with 50%ASIR-V, DLIR at medium and high strength (DLIR-M, DLIR-H). Radiomics analysis extracted 102 features, and the intraclass correlation coefficient (ICC) quantified reproducibility between ULD-CT and SDCT reconstructed by 50%ASIR-V, DLIR-M, and DLIR-H for each feature. Among 102 radiomic features, the percentages of reproducibility of 50%ASIR-V, DLIR-M, and DLIR-H were 48.04% (49/102), 49.02% (50/102), and 52.94% (54/102), respectively. Shape and first order features demonstrated high reproducibility across different reconstruction algorithms and radiation doses, with mean ICC values exceeding 0.75. In texture features, DLIR-M and DLIR-H showed improved mean ICC values for pure ground glass nodules (pGGNs) from 0.69 ± 0.23 to 0.75 ± 0.18 and 0.81 ± 0.12, respectively, compared with 50%ASIR-V. Similarly, the mean ICC values for solid nodules (SNs) increased from 0.60 ± 0.19 to 0.66 ± 0.14 and 0.69 ± 0.13, respectively. Additionally, the mean ICC values of texture features for pGGNs and SNs in both ULD-CT groups decreased with reduced radiation dose. DLIR can improve the reproducibility of radiomic features at ultra-low doses compared with ASIR-V. In addition, pGGNs showed better reproducibility at ultra-low doses than SNs.

Study on the stressing state features of basalt fibre concrete lining structure under sulphate erosion

Basalt fibre (BF) is an environmentally friendly material with excellent corrosion resistance. When tunnels cross gypsum rock strata, the gypsum rock will dissolve sulphate and erode the supporting structure, thus affecting the safe operation of the tunnels in the long term. Adding BF to the supporting structure of gypsum rock tunnels can improve its resistance to sulphate erosion. This paper took Wuzhishan Tunnel as a case, and first determined the sulphate concentration of the gypsum rock stratigraphic environment at the site; then, analysed the change of mechanical properties of basalt fibre concrete (BFC) before and after sulphate erosion by mechanical tests; finally, examined the deformation and force characteristics of the BFC secondary lining structure by numerical simulation. The results showed that the bridging effect of BF fibres and the stable spatial network structure formed inside the concrete enhanced the mechanical properties of BFC and its ability to resist sulphate erosion. However, due to the agglomeration effect of BF fibres, too much BF would reduce the mechanical properties and erosion resistance of BFC. At a BF content of 6 kg/m³, BFC had the strongest ability to resist sulphate erosion, and the cube compressive strength, axial compressive strength, and modulus of elasticity of BFC were the highest, with 47.8 MPa, 33.6 MPa, and 38.7 GPa, respectively. The dense calcium silicate hydrate (C-S-H) gel, generated near the BF, enhanced the connection between the cementitious and the aggregate, inhibited the development of microcracks within the concrete, and reduced the erosion channels for sulphate ions. The maximum displacement of the BFC secondary lining structure was reduced by 20.15 % compared to plain concrete (PC) after sulphate erosion. The secondary lining structures consisting of both BFC and PC were stressed the most at footing. The secondary lining structure composed of BFC had better deformation resistance and higher strength than PC.

Janus nanocellulose membrane by nitrogen plasma: Hydrophilicity to hydrophobicity selective switch

Cellulose nanofibrils are one of the keystone materials for sustainable future, yet their poor water repellency hinders their push into industrial applications. Due to complexity and poor economical outcome and/or processing toxicity of the existing hydrophobization methods, nanocellulose loses against its antagonist plastic in medical and food industries. Herein, we demonstrate for the first time the “one-side selective water-repellency activation” in nanocellulose membranes by the means of mild N2-plasma treatment, exhibiting lowest wettability after 20 s of treatment. Hydrophobicity and accompanying Janus character were justified by the topological, chemical and structural reorganizations in cellulose nanofibrils. The findings suggest that the mechanism behind the hydrophilic/hydrophobic change primarily relies on the interplay between OH removal and appearance of SiCH3, originating from the polysiloxanes-based substrate, as well as complementary CNH2 groups formation. First-principles calculations show that NH2 groups moderately increase hydrophobicity, while various SiCH3 substitutions wholly change the character of the surface to repel water. Using nitrogen is shown to be crucial, as N(H)Si(CH3)3 groups induce greater hydrophobicity than simple OSi(CH3)3. Finally, the obtained materials absorb water on the hydrophilic side, while remaining hydrophobic on the other, exhibit high tensile strength, and protection against UV light, demonstrating applicability over wide range of applications.

Identification Analysis of Angelicae sinensis radix and Angelicae pubescentis radix Based on Quantized "Digital Identity" and UHPLC-QTOF-MSE Analysis.

Angelicae sinensis radix (ASR) and Angelicae pubescentis radix (APR), as traditional herbal medicines, are often confused and doped in the material market. However, the traditional identification method is to characterize the whole herb with a single or a few components, which do not have representation and cannot realize the effective utilization of unknown components. Consequently, the result is not convincing. In addition, the whole process is time-consuming and labor-intensive. To avoid the confusion and adulteration of ASR and APR as well as to strengthen quality control and improve identification efficiency, in this study, a UHPLC-QTOF-MSE method was used to analyze ASR and APR. Based on digital representation, the shared data with high ionic strength were extracted from different batches of the same herbal medicine as their "digital identity". Further, the above "digital identity" was used as the benchmark for matching and identifying unknown samples to feedback on matching credibility (MC). The results showed that based on the "digital identities" of ASR and APR, the digital identification of two herbal samples can be realized efficiently and accurately at the individual level. And the matching credibility (MC) was higher than 94.00%, even if only 1% of APR or ASR in the mixed samples can still be identified efficiently and accurately. The study is of great practical significance for improving the efficiency of the identification of ASR and APR, cracking down on adulterated and counterfeit drugs, and strengthening the quality control of ASR and APR. In addition, it has important reference significance for developing nontargeted digital identification of herbal medicines at the individual level based on UHPLC-QTOF-MSE and "digital identity", which is beneficial to the construction of digital Chinese medicine and digital quality control.

Mechanical and microstructure characterisation of 2.5D C/C-SiC composites applied for the brake disc of high-speed train

Carbon fibre reinforced silicon carbide (C/C-SiC) composite materials have attracted increasing attention in brake system of high-speed trains, due to their low density, high specific strength, thermal stability, and frictional wear performance. This study aims to explore the mechanical properties of the 2.5D C/C-SiC composites, in order to characterise its potential application to the friction braking system of high-speed trains. To comprehensively evaluate the mechanical performance of the 2.5D C/C-SiC composites, the chemical vapor infiltration (CVI) method was adopted to prepare novel samples with high densification and low content of residual Si. The mechanical properties and failure mechanisms of the composites were investigated under various loading conditions, including tension, compression, bending, and shear tests. The experimental results indicated that the 2.5D C/C-SiC composites exhibited superior mechanical properties, with average in-plane tensile strength, compressive strength, bending strength, and interlaminar shear strength reaching 127.67 MPa, 326.92 MPa, 355.74 MPa, and 9.77 MPa, respectively, which are 2–8 times higher than the mechanical properties of C/C-SiC composites in existing publications. Under different loading conditions, the composites demonstrated characteristics of ductile fracture, pseudo-plastic compression fracture, pseudo-plastic bending fracture, and brittle shear fracture. Both high fibre content and the formation of SiC structure were advantageous for enhancing the load-bearing performance of C/C-SiC composites. The outstanding mechanical properties of the 2.5D C/C-SiC composite render the brake disc highly resistant to deformation and cracking under high stress, thereby enhancing its durability and establishing it as the ideal material for the next generation of high-speed train brake discs.

Double-network aerogel-based eutectic composite phase change materials for efficient solar energy storage and building thermal management

Phase change materials (PCMs) have shown great promise in solar energy storage and thermal management of buildings. Nevertheless, the solid-liquid PCMs currently used in these applications face multiple challenges that need to be addressed, such as inadequate solar absorption capacity, leakage issues, and low phase change enthalpy. In this research, urea and sodium acetate trihydrate (SAT) were employed as the main PCMs, while disodium hydrogen phosphate dodecahydrate (DHPD) served as the nucleating agent. Additionally, we used polyvinyl alcohol/silica (PVA/SiO2) aerogel as a porous support structure. Carbon nanotubes (CNTs) were also introduced as photothermal conversion materials to fabricate a photothermal conversion-type double-network aerogel-based eutectic composite PCM (ECPCM). The prepared ECPCM exhibited excellent shape stability, high mechanical strength, and outstanding photothermal conversion performance. Moreover, the ECPCM demonstrated good flame retardancy, low supercooling, and the absence of phase separation issues. Furthermore, the ECPCM demonstrated efficient solar energy storage capacity and outstanding performance in building thermal management. This study offers a new perspective on the advancement of ECPCMs in solar energy storage and thermal management of buildings.

Experimental study on hybrid fiber reinforced high performance concrete properties: Investigatingcomprehensive energy consumption capacity

The brittleness of concrete in tension increases with higher compressive strength, necessitating the study of cementitious composites that combine high strength and ductility. This study investigated the fresh and mechanical properties of high-strength concrete (HPC) incorporating fibers: steel, basalt, and polyethylene (PE). Hybrid fiber reinforced high performance concrete (HyFHPC) was created by tailoring mix proportions, with eight series of specimens cast, each carrying different fiber combinations alongside plain HPC as a reference. Compressive, tensile, and flexural tests were conducted, and results were analyzed. The electron microscopy techniques were employed to observe the microstructural morphology and perform elemental analysis of the composites. Findings revealed a dense HPC matrix with 1.5 % total fiber content, exhibiting uniform dispersion and ideal bonding. Digital image correlation (DIC) technique was utilized to analyze strain distribution and crack development of specimens in tension and bending, proving effective in tracking the strain and crack evolution. Statistical analysis of five influencing elements—cubic compressive strength, axial compressive strength, tensile energy dissipation, tensile fracture energy, and energy release rate—revealed Series F9 (S0.5P1) as optimal for comprehensive energy consumption performance. HyFHPC demonstrated enhanced strength, ductility, and toughness compared to HPC with mono fiber or none. The hybridization achieved positive synergy and improved reinforcing efficiency while conserving resources.

Effect of N on microstructure, nucleation mechanism and mechanical performance of (Ti, Nb) C particles in Fe-based composite coating via plasma spray welding

Compared with the coating of Ti-Nb-C system, the coating of Ti-Nb-C-N system shows better mechanical properties, especially wear resistance. Therefore, this investigation was focus on the in-situ (Ti, Nb) C reinforced Fe-based composite coatings (D1 composite coatings) and in-situ (Ti, Nb) (C, N) reinforced Fe-based composite coatings (D2 composite coatings) which were created on high strength steel via plasma spray welding (PSW) technology in the environment with nitrogen and without nitrogen, respectively. The two coatings were compared to explore nucleation mechanism of nitrogen on (Ti, Nb) C particles, grain size, particle morphology and the influence on the mechanical performance of coatings. The findings showed that the changes in the typical microstructure morphology and the shape of the reinforced particles of the two coatings were not obvious. However, the heterogeneous nucleation sites of (Ti, Nb) C were provided by introducing nitrogen. In addition, the introduction of nitrogen could refine the grains of D1 composite coatings. As a result, the average grain size of D1 composite coatings decreased by an order of magnitude, and the crystal orientation of the grains in the composite coatings showed better isotropy. The average microhardness of D2 composite coatings was 967.52 HV1, which was 1.5 times of the average microhardness of D1 composite coatings. The wear loss of D2 composite coatings was 0.4 mg, which was only half of that of D1 composite coatings (0.8 mg).