Lattice structures are emerging as highly effective heat exchange mediums in exchangers and radiators due to their low weight, high specific stiffness and strength, and extensive surface area. These attributes render them particularly suitable for enhancing heat transfer efficiency while maintaining a lightweight and structurally sound design. Certain applications, such as hot stamping, demand both high heat transfer performance and significant load-bearing capacity. Arch micro-strut (ARCH) lattice is a kind of high load-bearing lattice. Currently, there is a gap in the research on its heat transfer performance. This study provides a comprehensive analysis of the heat transfer and mechanical performance of additively manufactured ARCH lattice structures. Deionized water (DI water) was selected as the working fluid in this study. The analysis spans various relative densities, inlet velocities, array orientations, and gradient configurations, employing both experimental and simulation approaches. The results of this study reveal that as relative density increases, the pressure drop gradually rises, while the convective heat transfer coefficient increases before stabilizing. The pressure drop reaches a maximum of 348 kPa at 4 m/s, 40 % relative density, and the convective heat transfer coefficient reaches a maximum of 13,805 W/m2·k at 4 m/s, 20 % relative density. At a relative density of 20 %, the convective heat transfer coefficient reaches its maximum at the same inlet velocity. Specifically, at an inlet velocity of 4 m/s, the convective heat transfer coefficient for a 20 % relative density is 115 % higher than that at 0 %. The maximum Von Mises stress and deformation decrease progressively as relative density increases, from 980.72 MPa to 236.05 MPa, suggesting a substantial enhancement in the compressive properties of the structure. Additionally, a higher inlet velocity results in an enhanced convective heat transfer coefficient. The convective heat transfer coefficient increased by an average of 2300 W/m2·k when the flow rate increased from 1 m/s to 4 m/s. The anisotropic nature of ARCH lattice structure significantly affects mechanical properties and heat transfer efficiency, with the heat transfer coefficient being higher at the inlet along X-direction compared to Z-direction, and a lower pressure drop in X-direction. The gradient structure is shown to effectively address the non-uniform heat dissipation requirements of various components. Specifically, decreasing gradient (DG) configuration offers superior heat transfer performance under similar pressure drop conditions, while increasing gradient (IG) configuration provides better temperature uniformity. Overall, ARCH lattice structure demonstrates superior performance compared to face-centered cubic with vertical strut (FCCZ) structure, with an efficiency index approximately 200 % higher than that of FCCZ structure.
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