High-pressure Homogenization Research Articles

Effect of sesame protein isolate modified by high-pressure homogenization, high-intensity ultrasound, and high-pressure processing on the colloidal stability of sesame paste: Determination of physicochemical, rheological, microstructural properties and storage stability

In this study, sesame protein isolate modified with different emerging technologies, including high-pressure homogenization, high-intensity ultrasonication, and high-hydrostatic pressure, was applied to improve the stability of sesame paste. Sesame protein addition reduced the phase separation by up to 48% in sesame paste compared to the sample (control) without protein addition, and also significantly enhanced the firmness and spreadability. With the addition of sesame protein isolate, the sesame paste samples formed a denser and more compact appearance. The flow characteristics of samples were better fitted by the Herschel-Bulkley equation, and modifying the added protein also played an essential role in improving the flow properties of sesame paste samples. Phase separation and oxidative stability of sesame paste were significantly improved by the addition of modified protein. Overall, the results indicated that sesame protein modified with HPH technology has a significant potential to improve the quality of sesame paste and prevent phase separation.

Identifying and optimization of critical process parameters for the modulation of polysaccharide molecular size in Streptococcus pneumoniae serotype-1

Maintaining the molecular size (MS) of Streptococcus pneumoniae capsular polysaccharide within specified range is essential for manufacture of conjugate vaccines, either through physical or acid hydrolysis before use in the conjugation process. Polysaccharide MS typically reduced, with high-pressure homogenization as an approach, for preserving their chemical structure. When the average MS of Pneumococcal capsular polysaccharide serotype-1(CPS1) exceeds 1200 kDa during fermentation, using a high-pressure homogenizer to reduce its MS to 150–250 kDa can become extremely difficult. Even after multiple homogenization cycles, obtaining polysaccharide of the required size can be challenging. Moreover, exceeding a certain number of homogenization cycles can negatively impact the stability, yield, and conjugation efficiency. To control polysaccharide MS, we conducted a design of experiments (DOE) study focused on the optimization of the fermentation process, employing serotype-1 as a represntative case. The successful optimization of these CPPs was achieved in a consistent and reproducible manner. Systematic evaluation by DOE based process optimization has provided valuable insights into precise polysaccharide manufacturing control of polysaccharide MS. Our findings confirm that maintaining Hy-Soy™ at 20-30 g/L and yeast extract at 1–3 g/L in the fermentation media, with a feed concentration of 2–3.5 g/L/H and 0.1–0.5 VVM of air, consistently yields polysaccharide with MS of < 1200 kDa. This strategy that can be extended to other S. pneumoniae serotype polysaccharide production.Graphical abstract

Flexible Cellulose Nanofiber (CNF)-Nano- Montmorillonite (MMT) Composite Sheet Structure and Water Vapor Barrier Performance

One of the newly developed nanomaterials for functioning as high-performance packaging materials to replace synthetic plastics such as low-density and high-density polyethylene (LDPE, HDPE) is cellulose nanofiber (CNF). These substances are biodegradable, recyclable, and renewable. While cellulose nanofiber-based films have substantially better water vapor permeability than traditional packaging polymers, they have extremely low oxygen permeability. Water vapor permeability (WVP) of the spray-coated composites was decreased via spraying nano-montmorillonite (MMT) content into CNF suspension and also high-pressure homogenization of CNF-MMT suspension. The process for spraying cellulose nanofiber (CNF)-nano-montmorillonite (MMT) suspension on the stainless-steel surface was developed to produce a high-barrier performance composite. The two types of composites were prepared via spraying of raw CNF with MMT and fibrillated CNF with MMT via high-pressure homogenization. The structure and barrier performance of these composites were investigated with SAXS and ASTM E96/E96M-05. Before homogenization, the MMT is agglomerated, while after homogenization it is more exfoliated, which is split up into individual sheets. The water vapor permeability could be reduced by adding up to 20 wt. % montmorillonite and dispersing montmorillonite with two passes in a high-pressure homogenizer. With montmorillonite addition above 20 wt. %, the water vapor permeability started to increase due to aggregation of the montmorillonite in the homogenized composite. At the optimal addition level, the best performance achieved with spraying was a water vapor permeability of 8.3 x 10-12 g/m.s.pa. The air permeability of the composite was evaluated to be less than 0.003 µm/Pa.s. This value confirms an impermeable composite for packaging applications. Considering the orientation of MMT in the composite, the composite’s structure can decide the barrier performance and can be altered by further fibrillation process of cellulose nanofibers via high-pressure homogenization.

High-pressure homogenization to improve the stability of liquid diabetes formula food for special medical purposes: Structural characteristics of casein–polysaccharide complexes

The stability of diabetes formula food for special medical purposes (D-FSMP) was improved by high-pressure homogenization (HPH) at different homogenization pressures (up to 70 MPa) and number of passes (up to 6 times). The process at 60 MPa/4 times was the best. Casein had the highest surface hydrophobicity in this condition. The casein–polysaccharide complexes were endowed with the smallest size (transmission electron microscopy images). The complex particles exhibited nearly neutral wettability (the three-phase contact angle was 90.89°), lower interfacial tension, and the highest emulsifying activity index (EAI) and emulsifying stability index (ESI). The prepared D-FSMP system exhibited the narrowest particle size distribution range, the strongest interfacial deformation resistance and the best storage stability. Therefore, an appropriate intensity of HPH could enhance the stability of D-FSMP by improving the interfacial and emulsifying properties of casein–polysaccharide complexes. This study provides practical guidance on the productions of stable D-FSMP.

Development of a screening platform for the formulation of poorly water-soluble drugs as albumin-stabilized nanosuspensions using nab™ technology

The nanoparticle albumin bound™ (nab™) technology generally offers great potential for the formulation of poorly water-soluble drugs as albumin-stabilized nanosuspensions for intravenous use while avoiding solubilizers and cross-linking agents. The nab™ technology is a three-step process consisting of emulsification, high-pressure homogenization and solvent evaporation.Within this work, a screening approach was developed to predict whether active pharmaceutical ingredients are suitable for nab™ formulations. A design of experiments approach was used to investigate the effects of ultrasonic homogenization on an albumin-stabilized itraconazole nanosuspension. Based on this, a screening platform was developed, and subsequently evaluated and applied to a selection of poorly water-soluble drugs. The screening process to produce albumin-stabilized nanosuspensions consists of two process steps: Ultrasonic treatment, which combined emulsification and homogenization, followed by solvent evaporation. The results of the screening process were fully transferable to the standard three-step process of nab™ technology. In addition, based on drug screening, drug properties were highlighted that are important for the development of nab™ formulations.All in all, the nab™ technology is a promising but not universal formulation platform for poorly water-soluble drugs. Nevertheless, for some poorly soluble drugs it offers a valuable approach for the formulation of nanosuspensions for intravenous use.

Comparison of Gamma-Oryzanol Nanoemulsions Fabricated by Different High Energy Techniques.

Gamma-oryzanol (GO) is a bioactive compound that, due to its biological characteristics, can be added to a food matrix. However, the bioactive compound is difficult to incorporate due to its low solubility and stability. A nanoemulsion allows substances to be packaged in nanometric sizes, improving their bioavailability. In this work, a GO nanoemulsion was developed using high-energy techniques. The methodological process began with the formulation of the coarse emulsion, where the emulsifiers (sodium caseinate and citrus pectin), diluent (rice bran oil), and pH were varied to find the most stable formulation. The coarse emulsion was subjected to four high-energy techniques (conventional homogenization, high-pressure homogenization, ultra-high-pressure homogenization, and ultrasonication) to reduce the droplet size. A physical-stability test, rheological-behavior test, image analysis, and particle-size-and-distribution test were conducted to determine which was the best technique. The formulation with the highest stability (pH 5.3) was composed of 87% water, 6.1% sodium caseinate, 0.6% citrus pectin, 6.1% rice bran oil, and 0.2% GO. The ultrasonic treatment obtains the smallest particle size (30.1 ± 1 nm), and the high-pressure treatment obtains the greatest stability (TSI < 0.3), both at 0 and 7 days of storage. High-energy treatments significantly reduce the droplet size of the emulsion, with important differences between each technique.

Application of high-pressure homogenization-assisted pH-shift to enhance techno-functional and interfacial properties of lentil protein isolate

High-pressure homogenization (HPH) is a promising physical non-thermal approach to improve protein techno-functionality. This study aims to examine the effects of HPH on the lentil proteins through the perspective of the interfacial adsorption mechanism. The impact of HPH treatment on lentil protein isolate (LPI) at varying pressure levels (0–150 MPa) was determined using several analytical techniques, including SDS-PAGE, FTIR, solubility, and techno-functional properties (foaming and emulsifying properties), alongside analyses of interfacial tension and interfacial shear rheology at the o/w and a/w interfaces for two pH values (2.0 and 4.5). Results reveal that HPH treatment up to 100 MPa effectively unfolds lentil proteins by disrupting disulfide-bonded subunits into lower molecular weight fractions and unfolding highly-ordered secondary structures into random coils. LPI's capacity to produce emulsions and foams was found to be enhanced concurrently with these physicochemical changes, particularly at pressures up to 50 MPa. The findings aligned with the interfacial tension and shear rheology analyses, which show that proteins can form interfacial viscoelastic films on both o/w and a/w interfaces. Furthermore, the interfacial behavior of LPI and the effect of HPH on the interfacial behavior were found to be pH-dependent. The lower interfacial tension and the higher interfacial viscoelastic moduli (G′ and G″) were recorded at 50 MPa and 0 MPa at pH 2.0 and 4.5, respectively. These results stated that the effects of the HPH on the technofunctionality of LPI can be further enlightened by investigating the interfacial adsorption kinetics.

Enhancing protein extraction from heterotrophic Auxenochlorella protothecoides microalgae through emerging cell disruption technologies combined with incubation

This study evaluated pulsed electric fields (PEF) and ultrasonication (US) combined with incubation to enhance cell disruption and protein extraction from Auxenochlorella protothecoides, comparing them to conventional high-pressure homogenization (HPH). A 5 h incubation enhanced protein yield by 79.4 % for PEF- and 27.2 % for US-treated samples. Extending the incubation to 24 h resulted in a total yield increase of 122 % for PEF (0.25 ± 0.03 kgEP kgTP−1) and 51.9 % for US (0.20 ± 0.02 kgEP−1 kgTP−1). Autofermentation in untreated cells after 24 h resulted in protein release with lower yields than all other treated and incubated samples. While HPH had the highest protein yield (0.58 ± 0.04 kgEP kgTP−1), PEF-incubation after 5 h (56.6 ± 5.3 MJ kgEP−1) and 24 h (49.5 ± 3.7 MJ kgEP−1) were 1.5 and 1.7-times more energy-efficient than HPH (82.9 ± 7.8 MJ kgEP−1). PEF combined incubation is an energy-efficient and targeted protein extraction method in heterotrophic A. protothecoides biorefinery.

Quality-by-Design-Driven Nanostructured Lipid Scaffold of Apixaban: Optimization, Characterization, and Pharmacokinetic Evaluation.

Apixaban, an anticoagulant, is limited in its efficacy due to poor solubility, low bioavailability, and extensive metabolism. This study investigates the application of nanostructured lipid carriers (NLCs) to enhance the bioavailability of Apixaban. NLCs were prepared using the high-pressure homogenization method. The influence of independent variables, viz., the amount of Tween 80, HPH pressure, and the number of HPH cycles, were studied using a 23 factorial design. The average particle size, PDI, zeta potential, and entrapment efficiency of the optimized NLCs were found to be 232 ± 23 nm, with 0.514 ± 0.13 PDI and zeta potential of about -21.9 ± 2.1 mV, respectively. Additionally, concerning the thermal and crystallographic properties of the drug, the NLCs showed drug entrapment without altering its potency. The in-vitro drug release studies revealed an immediate release pattern, followed by sustained release for up to 48 h. In-vivo pharmacokinetic experiments demonstrated that Apixaban-loaded NLCs exhibited higher values of t1/2 (27.76 ± 1.18 h), AUC0-∞ (19,568.7 ± 1067.6 ng·h/mL), and Cmax (585.3 ± 87.6 ng/mL) compared to free drugs, indicating improved bioavailability. Moreover, a decrease in the elimination rate constant (Kel) reflected the sustained effect of Apixaban with NLCs. NLCs offer improved oral absorption rates and enhanced therapeutic impact compared to free drugs, potentially reducing dose frequency and improving patient outcomes.

Preparation and characterization of a nanostructured lipid carrier for phenylethyl resorcinol

Phenylethyl resorcinol (PR) demonstrates inhibitory effects on multiple targets in the melanin synthesis pathway, resulting in a strong whitening effect. However, challenges such as limited solubility in water and susceptibility to oxidation and discoloration restrict its practical application in the cosmetics industry. In order to enhance stability and performance characteristics, a whitening nanostructured lipid carrier (NLC) was synthesized through high-pressure homogenization. This method entailed the incorporation of solid lipids, a liquid lipid, and a compound emulsifier, with deionized water fulfilling the roles of solid phase, liquid phase, and water phase, respectively. The NLC's particle size, Zeta potential, stability, encapsulation efficiency, and other parameters were assessed using techniques such as particle sizer, stability analyzer, and HPLC. The results showed that the NLC for phenylethyl resorcinol prepared by using the optimal formula (7.50 % solid lipids, 3.00 % ethylhexyl palmitate, and 2.00 % Tween 80 and soybean lecithin) has an encapsulation efficiency of 87.11 %, a particle size of 157.2 ± 0.70 nm, a kinetic instability of less than 1.2, and a greatly improved stability, thereby successfully solving the problems of unstable storage and poor solubility of phenylethyl resorcinol.

The effect of heat treatment and high‐pressure homogenization on the dispersibility and interfacial behavior of faba bean protein isolate and concentrate

AbstractThe effect of hydrothermal treatments, high‐pressure homogenization (HPH) and their combined effects on faba bean protein isolate (FBI) and concentrate (FBC) dispersions was investigated. With HPH, a significant reduction in particle size was observed for FBI but not for FBC. For FBI, dispersion stability under accelerated gravitation was significantly improved by both hydrothermal and HPH. For FBC, hydrothermal treatment had a negative effect on dispersion stability unless it was combined with HPH. The protein dispersibility of FBI increased, and FBC decreased with increasing temperature. Upon HPH, the protein dispersibility of FBI dramatically improved, making it almost completely soluble. All FBI dispersions had a higher surface charge compared to FBC. SDS PAGE profile showed strong protein crosslinking in the original FBI, leading to a loss of legumin and vicilin bands, which were visible in a more native state of FBC. Physical modifications did not significantly affect the viscosities except for a significant increase in FBC heated at 75°C due to starch gelatinization. The equilibrium interfacial tension of the modified FBI was significantly lower than the FBC. Analysis of dynamic interfacial adsorption showed that FBI had a much faster initial diffusion (beyond detection limit) towards the interface than FBC. Physical modifications improved the surface hydrophobicity of the proteins, leading to faster interfacial adsorption. Overall, FBI dispersions had improved functional properties compared to FBC, and HPH had a more significant effect than hydrothermal treatments. Physically modified FBI could be a promising emulsifier in various food applications.

Formulation and Evaluation of Nanosuspension of Mebendazole for Solubility Enhancement by High Pressure Homogenization Technique

Background: Developing and evaluating a drug taken by mouth delivery method with mebendazole nanosuspension to treat intestinal worms infestations are the main objectives of the current research effort. This is because drug particles in the nano range help to reduce particle size and enhance dissolution. Methods: By using High pressure homogenization method, the mebendazole is converted into nanosuspension. Various amounts of HPMC K4M used as a stabilizer and Tween 80 and Poloxamer 188 used as a surfactant and compare its ratios. The results were investigated using effectiveness of drug entrapment, saturation solubility, zeta potential, particle size, drug release study and stability testing. Result: The drug purification results are shown by knowing the FT-IR spectrum. With a good entrapment efficiency and saturated solubility, optimized batches are found and the use of transmission electron microscopy confirms the nano size particle formed. The mebendazole nanosuspension showed higher release in the target site within 12 hours, according to an in-vitro dissolution experiment. Using the oral route for administration of the mebendazole nanosuspension, it increases the drugs absorption along with complete drug releasing. Conclusion: The study indicates that the prepared mebendazole nanosuspension has increased the rate of dissolution and solubility by converting nano range particles and encouraging the use of BCS class Ⅱ drugs with acceptable stability.

Mannan-rich Holocellulose nanofibers mechanically isolated from spent coffee grounds: Structure and properties

Spent coffee grounds (SCGs) contain abundant polysaccharides consisting of mannose (29 %), galactose (11 %), and glucose (11 %) and are a promising source of holocellulose nanofibers (HCNFs). In this study, the mannan-rich HCNFs were isolated from the SCG holocellulose in the yield of 52 % SCGs using an ultrahigh-pressure wet jet mill. The HCNF was refined by passing the suspension through a high-pressure homogenizer with a 95 μm nozzle 1–15 times. The 5-pass HCNFs were 2.4 nm wide and 0.7 μm long with 143 viscosity-average degrees of polymerization and contained mannan I crystals (5–10 nm in size) on cellulose microfibrils. The delignification process in water at 75 °C based on the Wise method allowed recrystallization of mannan on a cellulose microfibril substrate. The once-freeze-dried HCNFs had 30–50 nm widths and were not fully nanofibrillated in water when shaking the HCNF/water suspensions but exhibited comparable viscosities to those prepared by mechanical milling. The SCGs-derived HCNFs have a high potential for application in the food industry.

Design of Optimized Solid Lipid Nanoparticles of Montelukast Sodium and Assessment of Oral Bioavailability in Experimental Model.

The objective of the reported work was to develop Montelukast sodium (MS) solid lipid nanoparticles (MS-SLNs) to ameliorate its oral bio-absorption. Herein, the highpressure homogenization (HPH) principle was utilized for the fabrication of MS-SLNs. The study encompasses a 23 full factorial statistical design approach where mean particle size (Y1) and percent entrapment efficiency (Y2) were screened as dependent variables while, the concentration of lipid (X1), surfactant (X2), and co-surfactant (X3) were screened as independent variables. The investigation of MS-SLNs by DSC and XRD studies unveiled the molecular dispersion of MS into the SLNs while TEM study showed the smooth surface of developed MSSLNs. The optimized MS-SLNs exhibited mean particle size (MPS) = 115.5 ± 1.27 nm, polydispersity index (PDI) = 0.256 ± 0.04, zeta potential (ζ) = -21.9 ± 0.32 mV and entrapment efficiency (EE) = 90.97 ± 1.12 %. The In vivo pharmacokinetic study performed in Albino Wistar rats revealed 2.87-fold increments in oral bioavailability. The accelerated stability studies of optimized formulation showed good physical and chemical stability. The shelf life estimated for the developed MS-SLN was found to be 22.38 months. At the outset, the developed MS-SLNs formulation showed a significant increment in oral bioavailability and also exhibited excellent stability in exaggerated storage conditions.

Nano-emulsification of Osmanthus essential oil: Characterizations, stability and molecular interactions explaining antibacterial activity

The practical usage of Osmanthus essential oil (OEO) in foods is limited due to its poor solubility in water, higher volatility, and instability. This research aimed to prepare OEO nano-emulsion (OEO-NE) by high-pressure homogenization technique and characterize its nano-form (particle size, zeta potential, structure, FTIR, and thermodynamic stability). The antibacterial activity of OEO was researched using network pharmacology and molecular docking. Furthermore, the antibacterial and antioxidant activities of OEO-NE and OEO were researched. The OEO-NE exhibited long-term storage stability compared to the OEO, with particle size changing to 40.90 nm ∼ 68.09 nm and zeta potential changing to −38.37 mV ∼ −35 mV over 31 storage days at 4 °C and 25 °C. Dihydro-β-ionone and linalool oxide showed better binding affinity for S. aureus TyrRS than E. coli 24 kDa. In addition, nano-emulsification effectively stabilizes the antibacterial and antioxidant activity of OEO. Therefore, OEO-NE is an effective strategy to enhance stability and bioavailability.

Preparation and characterization of bionics Oleosomes with high loading efficiency: The enhancement of hydrophobic space and the effect of cholesterol

Liposomes (LIP) loaded with natural active ingredients have significant potential in the food industry. However, their low loading efficiency (LE) hampers the advancement of liposomal products. To improve the loading capacity of functional compounds, bionic oleosomes (BOLE) with a monolayer of phospholipid membranes and a glyceryl tricaprylate/caprate (GTCC) oil core have first been engineered by high-pressure homogenization. TEM revealed that the core of BOLE consists of GTCC instead of water, thereby extending the hydrophobic space. Steady-state fluorescence and active loading experiments confirmed that cholesterol (CH) detached from the phospholipid membrane and entered the oil core, where it repelled cannabidiol (CBD). Based on the extending hydrophobic space, CBD-BOLE was prepared and its LE was 3.13 times higher than CBD-LIP. The CBD-phospholipid ratio (CPR) of CBD-BOLE significantly improved at least 7.8 times. Meanwhile, the free radical scavenging activity of CBD was increased and cytotoxicity was reduced.

Effect of high-pressure-homogenisation on the interaction between pomegranate peel pectin fractions and anthocyanins in acidic environment

In this study, changes in the basic composition and structural characterisation of water-soluble pectin (WSP), homogalacturonan (HG) and rhamnogalacturonan-I (RG-I) from pomegranate peel were investigated after high-pressure-homogenisation (HPH) at 50 MPa and 300 MPa. The interactions between three pectin and anthocyanin (ACN) complex were also studied. The three pectin fractions were mainly composed of galacturonic acid (34.95%–87.69%), all with low degrees of methyl-esterification ≤41.20%. HPH at 300 MPa increased the binding ratios of ACN to three pectin fractions by 34.22%–34.59%. Changes in the structural characterisation results of pectin confirmed that the depolymerisation and breakdown of the side chains of pectin after HPH promoted electrostatic interactions, hydrogen bond and hydrophobic interaction between pectin and ACN. Correspondingly, the thermal and storage stabilities of ACN in the complex was boosted after HPH at 300 MPa. This study provides insights into the interaction between pectin and ACN under HPH.

Chickpea protein stabilized Pickering emulsions: As a novel mayonnaise substitute

This study investigates the characteristics of chickpea protein-stabilized Pickering emulsion transformed into a mayonnaise-like product, and examines the effects of altering the oil phase (65–73%) and high-pressure homogenization (0–300 Bar) on its appearance, rheological properties, thixotropy, particle size distribution, and freeze-thaw stability. The results reveal that with an increase in oil phase content or homogenization pressure, the chickpea protein emulsion undergoes a transition from an unstable to a densely packed state, exhibiting gel-like behavior with a significant rise in viscoelasticity and a gradual reduction in particle size. Augmenting the oil phase leads to a decrease in protein chain length and oil droplet size. Within the experimental range, when the chickpea protein content is 5%, and the oil phase is 69%, or when the oil phase is 65% with a homogenization pressure of 40 Bar, the emulsion demonstrates an optimal appearance and rheological properties closely resembling commercial mayonnaise products. This achievement represents a significant milestone in formulating emulsions that closely mimic the characteristics of prevalent mayonnaise products in the market.

Spray drying the Pickering emulsions stabilized by chitosan/ovalbumin polyelectrolyte complexes for the production of oxidation stable tuna oil microcapsules

The microencapsulation of polysaturated fatty acids by spray drying remains a challenge due to their susceptibility to oxidation. In this work, antioxidant Pickering emulsions were attempted as feeds to produce oxidation stable tuna oil microcapsules. The results indicated that the association between chitosan (CS) and ovalbumin (OVA) was a feasible way to fabricate antioxidant and wettable complexes and a high CS percentage favored these properties. The particles could yield tuna oil Pickering emulsions with enhanced oxidation stability through high-pressure homogenization, which were successfully spray dried to produce microcapsules with surface oil content of 8.84 % and microencapsulation efficiency of 76.65 %. The microcapsules exhibited significantly improved oxidation stability and their optimum peroxide values after storage at 50 °C, 85 % relative humidity, or natural light for 15 d were 48.67 %, 60.07 %, and 39.69 % respectively lower than the powder derived from the OVA-stabilized emulsion. Hence, Pickering emulsions stabilized by the CS/OVA polyelectrolyte complexes are potential in the production of oxidation stable polyunsaturated fatty acid microcapsules by spray drying.

Microfluidics-on-a-chip for designing celecoxib-based amorphous solid dispersions: when the process shapes the product

AbstractThe fundamental idea underlying the use of amorphous solid dispersions (ASDs) is to make the most of the solubility advantage of the amorphous form of a drug. However, the drug stability becomes compromised due to the higher free energy and disorder of molecular packing in the amorphous phase, leading to crystallization. Polymers are used as a matrix to form a stable homogeneous amorphous system to overcome the stability concern. The present work aims to design ASD-based formulations under the umbrella of quality by design principles for improving oral drug bioavailability, using celecoxib (CXB) as a model drug. ASDs were prepared from selected polymers and tested both individually and in combinations, using various manufacturing techniques: high-shear homogenization, high-pressure homogenization, microfluidics-on-a-chip, and spray drying. The resulting dispersions were further optimized, resorting to a 32 full-factorial design, considering the drug:polymers ratio and the total solid content as variables. The formulated products were evaluated regarding analytical centrifugation and the influence of the different polymers on the intrinsic dissolution rate of the CXB-ASDs. Microfluidics-on-a-chip led to the amorphous status of the formulation. The in vitro evaluation demonstrated a remarkable 26-fold enhancement in the intrinsic dissolution rate, and the translation of this formulation into tablets as the final dosage form is consistent with the observed performance enhancement. These findings are supported by ex vivo assays, which exhibited a two-fold increase in permeability compared to pure CXB. This study tackles the bioavailability hurdles encountered with diverse active compounds, offering insights into the development of more effective drug delivery platforms. Graphical Abstract