High Insulation Research Articles

Effect of the Post‐Annealing Temperature on the Interfacial Reaction Between a High TC Superconductor and Topological Insulator

AbstractThis work reports the formation of a heterojunction composed of Tl2Ba2CaCu2O8 (Tl‐2212) and Bi2Se3 as the high critical temperature superconductor and topological insulator, respectively. The Bi2Se3 film is deposited on the Tl‐2212 by a chemical mechanical polishing process. Due to the rough surface of Tl‐2212, the treated Tl‐2212 is then subjected to post‐annealing at various temperatures. This temperature does not affect the formation of the interfacial layer at the heterojunction; however, an improved layered crystal structure of the Bi2Se3 film is observed at 500 °C. The in‐depth profile of the relative atomic concentration indicates the diffusion of Cu and Tl into the Bi2Se3 film with the Ba diffusion being closer to the interfacial layer. At 500 °C, Cu atoms are more actively diffused into the Bi2Se3 film, thus blocking Tl diffusion, and improving the layered crystal structure of the film. The density functional theory calculations reveal that the lowest formation energy of the Cu vacancy is when Bi2Se3 is in contact with Tl‐2212, which results in the diffusion of Cu atoms from Tl‐2212, thus transforming the interstitial Cu atoms into the film. These atoms have an n‐type doping effect and prefer intercalating at a vdW gap deep inside the layered Bi2Se3.

A Multifunctional Approach to Optimizing Woven Fabrics for Thermal Protective Clothing

This paper presents a detailed exploration of the development and characterization of multifunctional dual-purpose woven fabrics for thermal protective clothing. Through this research, 69 woven fabric prototypes have been carefully designed and produced, integrating various raw materials, yarn, and woven fabric construction parameters, with the aim of optimizing thermal protection properties while ensuring comfort and durability. The analysis led to the identification of two optimal woven fabric samples, which, upon further testing, exhibited exceptional dimensional stability, crease recovery, tear resistance, as well as abrasion and water resistance. Furthermore, the thermal properties were evaluated, demonstrating exceptional flame resistance, limited heat transmission, and high thermal insulation. Additionally, the study evaluated dynamic thermal properties, contact conductive heat transfer, air permeability, water vapour resistance, and thermal resistance of two clothing systems constructed from selected woven fabrics. Statistical analysis confirms significant differences between clothing systems, highlighting the influence of yarn composition and fabric structure on thermal performance and comfort, where one system exhibits better thermal insulation characteristics suitable for colder environments while the other excels in breathability for warmer climates. The developed woven fabrics meet high standards for protective clothing against heat and flame, surpassing currently available comparable woven fabrics on the market in terms of efficacy and performance. This research provides insights into the intricate balance between protection, comfort, and durability of woven fabrics, contributing to advancements in protective textile technology.

Preparation of high thermal conductivity aluminium nitride ceramics with low oxygen impurity for power semiconductors

AbstractEnergy transmission efficiency and stability place higher demands on electrical power systems. Aluminium nitride (AlN) ceramics, which possess high thermal conductivity and electrical insulation, are gradually used in heat dissipation systems for high‐power semiconductors. However, oxygen impurity has been one of the key factors limiting the thermal conductivity of AlN ceramics. The pre‐reduction treatment was used to reduce the powder oxygen content. AlN ceramics with low oxygen impurities were then obtained by hot‐pressing sintering. The decrease in the oxygen content of the powder shows a hindering effect on densification, which increases the sintering temperature to 1750°C. The pre‐reduced powders transform the grain edge phase from YAP to YAM, which is more favourable for purifying the lattice. The variations in grain size and mechanical properties are also discussed. Eventually, AlN ceramics with a thermal conductivity of 201 W m−1 K−1 and a flexural strength of 376 MPa are obtained.

Thermal-flow characteristics analysis of a novel resilient capacity ceramic insulated winding dry type transformer

With the increasing demand for the resilient capacity of transformers in high-proportion renewable energy grids, the overload capacity of transformers and the thermal conductivity of winding insulation materials have been put forward as important requirements. In response to these requirements, a novel ceramic high temperature tolerance insulation winding is proposed in this paper and is applied in a ceramic insulated winding transformer. A combination of simulation and experimentation is used to analyze the thermal-flow characteristics of this transformer. The temperature and flow field distribution characteristics of transformers with both winding insulation methods (ceramic and Nomex paper) are compared. The internal mechanism of reflux near the iron core and high voltage winding under forced air cooling is clarified. A superior outside cooling condition is obtained. A prototype ceramic insulated winding transformer is developed and tested to verify the accuracy of the simulation model. The results show that the hotspot temperature of the ceramic insulated winding transformer under natural cooling is 10.7% lower than that of the Nomex paper insulated winding transformer. With forced air cooling of 2, 3, 4, 5, and 6 m/s applied at the bottom, the hotspot temperature of the ceramic insulated winding transformer is 11.4%, 10.5%, 9.7%, 14.0%, and 17.8% lower than that of the Nomex paper insulation winding transformer, respectively. Under forced air cooling, a reflux phenomenon is observed in both transformers in the vicinity of the iron core and high voltage winding due to the formation of adverse pressure gradient region and wall viscous force blocking. The strength of the reflux is affected by the magnitude of the forced air cooling flow velocity and the construction of the transformer. The optimal range of the external cooling flow velocity for the ceramic insulated winding transformer is 3–4 m/s. The errors between the simulated temperature and the measured temperature at the nine monitoring points of the prototype are all less than 5%, which verifies the effectiveness of the simulation model. The experimental and theoretical basis for the design and application of resilient capacity dry type transformers is provided by this research.

Tailoring the electron free path in an ultra-lightweight gas-solid composite insulation system for high dielectric strength

Reliable electric insulation is the premise for the application of high-voltage technologies, such as power transmission, emergent electrified transportations, and advanced propulsion systems. With the current insulation strategy, the credibility of insulation system depends on the sufficient insulation materials usage, suffering from bulky structure, expensive production costs and environmental pollution. Here, we propose a strategy that applies a lightweight multiple-barrier skeleton in gas insulation to tailor electron free path and restrain electron avalanche, thus realizing a high insulation strength with less material usage. This strategy is verified by the composite insulation of porous polyimide aerogel and various types of insulating gases. It achieves a comparable insulation strength to conventional polymers by less than 10% materials usage. With above insulation strategy, a 152.5% improvement in power density and a 54.6% weight reduction are acquired in the cable system for more or all electric aircraft. This strategy inspires the design of efficient insulation solution with both high breakdown strength and lightweight.

Innovative Cellular Insulation Barrier on the Basis of Voronoi Tessellation-Influence of Internal Structure Optimization on Thermal Performance.

The optimization of structure and thermal properties in 3D-printed insulation materials remains an underexplored area in the literature. This study aims to address this gap by investigating the impact of 3D printing on the thermal properties of manufactured cellular composites. The materials studied were closed-cell foams with a complex cell structure based on the Voronoi cell model, manufactured using incremental technology (3D printing). The influence of the cellular structure of the composite, the type of material used, and the number of layers in the composite structure on its thermal properties, i.e., thermal conductivity coefficient, thermal resistance, and coefficient of heat transfer, was analyzed. Samples of different types of thermosetting resins, characterized by different values of emissivity coefficient, were analyzed. It was shown that both the type of material, the number of layers of the composite, and the number of pores in its structure significantly affect its thermal insulating properties. Thermal conductivity and permeability depended on the number of layers and decreased up to 30% as the number of layers increased from one to four, while thermal resistance increased to 35%. The results indicate that material structure is key in regulating thermal conduction. Controlling the number of cells in a given volume of composite (and thus the size of the air cells) and the number of layers in the composite can be an effective tool in designing materials with high insulation performance. Among the prototype composites produced, the best thermal performance was that of the metalized four-layer cellular composites (λ = 0.035 ± 0.002 W/m·K, Rc = 1.15 ± 0.02 K·m2/W, U = 0.76 ± 0.01 W/m2·K).

Modulated electrical performance of cross-linked polyethylene by grafted charge-attracting molecules for high voltage direct current cable insulation

In order to figure out the effects of charge-attracting molecules on the direct current electrical performance of crosslinked polyethylene (XLPE), the molecules with different structures and functional groups were grafted onto XLPE, and their space charge, volume resistivity and thermal stimulated depolarization current were investigated. Based on density function theory, the trap distribution and charge-attracting properties of the grafted XLPE were calculated. For the charge-attracting groups, the results indicate that with the grafted of trap molecules containing polar groups CO and N-H, the electron and hole traps are introduced and the ability of attracting negative charges and positive charges are extremely improved, respectively, resulting in the enhanced space charge hindering and suppressed resistivity. The benzene ring can form both electron and hole traps with relatively shallower energy level, and results in an improved space charge dissipation and decreased resistivity. For the combination of charge-attracting groups, the continuous arrangement of homogeneous charge-attracting groups can achieve an enhanced modification effect, and heterogeneous charge-attracting groups will attenuate the modification ability. For the molecule structure, the grafting of compact cyclic molecular can affect the electrostatic potential distribution on XLPE’s chain, and exhibits a stronger modification effect.

High porosity and low thermal conductivity lanthanum zirconate porous ceramics via replica method

ABSTRACT Low thermal conductivity and excellent high-temperature stability make lanthanum zirconate (La2Zr2O7, LZO) a very promising material for high-temperature insulation applications. In this study, LZO porous ceramics with ultra-high porosity and an open-pore structure were prepared by the replica method using a polyurethane template. The flowability and coating quality of the ceramic slurry were optimized. When the dispersant content of the slurry was 0.6 wt% and the alcohol to water ratio was 1:1, the slurry had low surface tension and low viscosity, leading to good coating quality of the ceramic slurry on the sponge template. The pore size between hollow skeletons was 100–500 μm with the hollow structure of the skeletons forming secondary pores. LZO porous ceramics showed high porosity of 87.6%-96.0%, low thermal conductivity of 0.048–0.126 W/(m·K), and compressive strength of 0.13–0.74 MPa by adjusting the ceramic content. A high temperature insulation performance test showed that the temperature difference between the cold side and the hot side of the sample was over 1000°C, indicating the excellent thermal insulation properties of LZO porous ceramics. LZO porous ceramics had good high-temperature stability without sintering shrinkage at heat treatment temperatures below 1500°C.

Artificial intelligence-based surrogate model for computation of the electric field of high voltage transmission line ceramic insulator with corona ring

Purpose The ionization of the air surrounding the phase conductor in high-voltage transmission lines results in a phenomenon known as the Corona effect. To avoid this, Corona rings are used to dampen the electric field imposed on the insulator. The purpose of this study is to present a fast and intelligent surrogate model for determination of the electric field imposed on the surface of a 120 kV composite insulator, in presence of the Corona ring. Design/methodology/approach Usually, the structural design parameters of the Corona ring are selected through an optimization procedure combined with some numerical simulations such as finite element method (FEM). These methods are slow and computationally expensive and thus, extremely reducing the speed of optimization problems. In this paper, a novel surrogate model was proposed that could calculate the maximum electric field imposed on a ceramic insulator in a 120 kV line. The surrogate model was created based on the different scenarios of height, radius and inner radius of the Corona ring, as the inputs of the model, while the maximum electric field on the body of the insulator was considered as the output. Findings The proposed model was based on artificial intelligence techniques that have high accuracy and low computational time. Three methods were used here to develop the AI-based surrogate model, namely, Cascade forward neural network (CFNN), support vector regression and K-nearest neighbors regression. The results indicated that the CFNN has the highest accuracy among these methods with 99.81% R-squared and only 0.045468 root mean squared error while the testing time is less than 10 ms. Originality/value To the best of the authors’ knowledge, for the first time, a surrogate method is proposed for the prediction of the maximum electric field imposed on the high voltage insulators in the presence Corona ring which is faster than any conventional finite element method.

Fire-resistant and thermal insulation performance of SiC nanofiber batt fabricated from cotton fiber batt

The cotton fiber batt is one of the most commonly used thermal insulator in our lives at room temperature because of its flexible and porous structure. The SiC nanofibers have excellent mechanical, physical, and chemical properties such as high mechanical strength and modulus, low density, high-temperature resistance, which is a promising material for high temperature structural materials or thermal insulator. In this work, a flexible SiC nanofiber batt was fabricated from the cotton fiber batt by sol-gel carbothermal reduction reaction. The fluffy carbonized porous cotton batt was used as a template for the fabrication of sponge-liked SiC nanofiber batt composed of single crystalline β-SiC fibers. It exhibits good compressive flexibility, ultra-high porosity (a specific surface area was 30.90 m²/g), excellent high-temperature stability (ranging from −196 °C in liquid nitrogen to 1300 °C under the flame of butane blowtorch) and low thermal conductivity (0.02 W/(m·K) at room temperature). The SiC nanofiber batt, which has low density, excellent high-temperature resistance and oxidation resistance, is a promising material for high-temperature structural materials or thermal insulators under extreme conditions. The facile fabrication method of SiC nanofiber batt from common cotton batt provides a novel technique for economic industrial production of high temperature thermal insulation material.

Far-field thermal radiation of layered ferromagnetic topological materials

High Chern number topological insulators can be obtained in a film of layered magnetic block system theoretically and experimentally. With nonzero Chern numbers, Chern insulators become valuable for fundamental topological physics and for improving next-generation electronic devices. We study energy and angular momentum radiation from layered topological insulators using the Dirac Fermion approach and by Green’s function method. We make a connection between radiation magnitude and topological phase transitions. We find that the magnetic exchange field, intra-layer coupling, and inter-layer interaction are efficient measures to modify the energy radiation of layered topological materials. Moreover, the magnetic exchange field is indispensable for emitting angular momentum due to the need for breaking time-reversal symmetry.

Preparation of a novel bio‐based aerogel with excellent hydrophobic flame‐retardancy and high thermal insulation performance

AbstractSodium‐alginate‐based aerogels possess wide prospects in the fields of packaging, aerospace, industrial construction and transportation because of their environmental compatibility and thermal insulation, but it is still a challenge to obtain a sodium alginate‐based aerogel with high flame retardancy and good thermal insulation. Herein, a sodium‐alginate‐based aerogel with high flame retardancy, thermal insulation and good hydrophobic properties was prepared by two‐step crosslinking strategy of phytic acid and metal ions and liquid phase deposition of trans‐cinnamic acid. As a result, the prepared SA/PA Mn+ aerogels obtained excellent flame retardancy (UL‐94 V‐0, LOI 50.1%) and rapid self‐extinguishing, and SA/PA Mn+ aerogels obtained good hydrophobic ability (CA = 134.2°). In addition, the mechanical properties of SA/PA Mn+ aerogels have also been improved, the compressive modulus increased from 0.66 to 6.37 MPa, and the specific modulus increased from 15.7 to 140.2 MPa cm −3 g−1. This research broadens the application of bio‐based flame‐retardant aerogels in the fields of packaging, aerospace, industrial construction and transportation.

Unleashing the Potential of Boron Nitride Spheres for High‐Performance Thermal Management

AbstractHighly integrated and miniaturized electronic devices require advanced thermal management techniques to improve reliability and performance. Thanks to their high thermal conductivity and electrical insulation, boron nitride nanosheets (BNNSs) are commomly used as fillers to construct thermally conductive polymer composites for heat dissipation. However, the BNNS reinforced composites exhibit anisotropic thermal conductivity due to the anisotropic structure of BNNSs. Micro‐sized boron nitride spheres (BNSs) with isotropic thermal conductivity are considered one of the best solutions. Nevertheless, precisely measuring the thermal conductivity of BNSs remains a challenge, limiting the understanding of the thermal transport mechanism. Herein, we have successfully estimated the thermal conductivity of BNSs using the laser flash method. Factors influencing BNSs’ thermal conductivity, including precursor, polymer binder and sintering temperature, are also investigated. Under optimized conditions, BNSs exhibit high, isotropic thermal conductivity of 37.2±2.5 W/(m ⋅ K), and the BNS pellet outperforms its h‐BN counterpart in heat dissipation for an LED light. This superiority is attributed to outstanding heat transfer performance in the cross‐plane direction, in addition to high in‐plane thermal conductivity. This study provides a feasible method to estimate the thermal conductivity of spherical materials and highlights promising boron nitride materials with isotropic thermal conductivity for heat dissipation in advanced electronics.

Extraction of Mechanical Parameters via Molecular Dynamics Simulation: Application to Polyimides.

Polyimides feature a vast number of industrial applications due to their high thermal stability and insulation properties. These polymers exhibit an exceptional combination of thermal stability and mechanical toughness, which allows the semiconductor industry to use them as a mechanical stress buffer. Here, we perform all-atom molecular dynamics (MD) simulations for such materials to assess their predictive capability with respect to their mechanical properties. Specifically, we demonstrate that the OPLS-AA force field can be used to successfully describe an often-used polyimide (i.e., Kapton®) with respect to its Young's modulus and Poisson's ratio. Two different modes to extract these mechanical properties from MD simulations are presented. In particular, our continuous deformation mode simulations almost perfectly replicate the results from real-world experimental data and are in line with predictions using other MD force fields. Our thorough investigation of Kapton® also includes an analysis of the anisotropy of normal stresses, as well as the effect of simulation properties on the predicted Young's moduli. Furthermore, the polyimide pyromellitic dianhydride/2-(4-aminophenyl)-1H-benzimidazole-5-amine (PMDA-BIA) was investigated to draw a more thorough picture of the usability of the OPLS-AA force field for polyimides.

Three‐dimensional skeleton assembled by nickel foam/silicon carbide as filler in polyurethane composites with high thermal conductivity and electrical insulation

AbstractHigh thermally conductive polymer composites have garnered significant attention due to their exceptional performance, given the ever‐decreasing size of electronic devices and the rise in power densities. Herein, a new three‐dimensional (3D) thermal conductivity network structure has been successfully prepared using double fillers of nickel foam (NF) and modified silicon carbide particles (KSiC). The study compared the effect of different filler contents on the thermal conductivity of composites. Compared to conventional composites, those based on 3D filling networks have significantly improved thermal conductivity. The thermal conductivity of the NF/KSiC/PU composite containing 50 wt% KSiC was 1.18 Wm−1 K−1, exceeding the cumulative thermal conductivity of the NF/PU and KSiC/PU 50 wt% composites, and 637.5% greater than that of neat PU. Meanwhile, the synthesized NF/KSiC/PU composite maintained a high electrical resistivity above 1012 Ω·cm and good mechanical properties. This approach might offer novel solutions for developing high‐quality packaging materials for advanced electronic devices with exceptional thermal and mechanical properties.Highlights Using SiC and NF Constructs a dual filler network. The dual filler thermal conductivity network can generate synergistic effects. Improving thermal conductivity compared to original polyurethane. Maintaining a high electrical resistivity and good mechanical properties.

Ionothermal synthesis of fiber-reinforced carbon aerogel composites from fructose with high mechanical and thermal insulation properties

In this work, carbon fiber reinforced biomass carbon aerogel composites (CF/CA) were prepared by ionothermal synthesis using fructose as the raw material and oxidized polyacrylonitrile fiber as the reinforcing agent. During the preparation process, we have mixed fructose with oxidized polyacrylonitrile fibers and subjected them to a carbonization process under the conditions of hot ionic liquids. By controlling the reaction conditions, we successfully prepared fiber-reinforced carbon aerogel composites with excellent properties. The CF/CA has a high compressive strength (3.306 MPa). At the same time, the original low thermal conductivity (0.106 W·m−1·K−1) and low density (0.2976 g/cm2) of the carbon aerogel are maintained. In this work, the mechanical properties of carbon aerogel are improved to 230 % without changing the thermal insulation properties of CA, which makes a certain progress compared with the similar research. These excellent properties make CF/CA a promising engineering material. Moreover, we found that about 95 % of the ionic liquid can be recovered by evaporating under reduced pressure, and the recovered ionic liquid is still usable. This discovery provides a possibility for the green and sustainable development of the preparation process of carbon aerogels. This study provides new ideas and methods to further optimize the properties and applications of biomass carbon aerogels and their composites.

Hierarchical Porous Fibers for Intrinsically Thermally Insulated and Self-Sensing Integrated Smart Textile.

Here, stretchable hierarchical porous polyurethane fibers were designed, fabricated, and employed as a three-dimensional hierarchical interconnected framework for conductive networks interwoven with silver nanoparticles and carbon nanotubes. The fiber possessed favorable thermal insulation, strain sensing, and electric heating properties. The core-shell layered porous structure of fiber made the fiber have high heat insulation performance (the difference value of temperature |ΔT| = 3.54, 8.9, and 12.7 °C at heating stage temperatures of 35, 50, and 65 °C) and ultrahigh elongation at break (813%). Importantly, after conductive filler decoration, the fiber could exhibit real-time strain-sensing capacities with a high gauge factor. In addition, the fibers could be heated at low voltage, like an electrical heater. The development of flexible, stretchable, and multifunctional porous fibers had great potential applications in intelligent wearable devices for integrated thermal management, strain sensing, and intrinsic self-warming capability.

Fabrication of thermally resistant and mechanically flexible polyimide foams with anisotropic pore structures for thermal insulation and irradiation tolerance applications

Flexible polyimide foams (PIFs) demonstrate a great potential for applications in the fields of thermal insulation, flame retardancy and irradiation tolerance. In this work, mechanically flexible PIFs with anisotropic pore structure were prepared by adopting the copolymerization strategy and microwave-assisted foaming process. The copolymerization reaction was conducted to synthesize polyester ammonium salt (PEAS) precursors using 3,3′,4,4′-benzophenone tetracarboxylic acid dianhydride (BTDA) as dianhydride, 4,4′-diaminodiphenyl ether (ODA) and 4,4′-diaminodiphenyl sulfone (DDS) as the copolymerized diamines; afterwards, PEAS powders with particle sizes ranging from 100 to 300 μm were obtained by drying, crushing and sieving treatments, which were used as the feedstock for “bottom-up” microwave-assisted foaming and thermal imidization process, thereby leading to the formation of PIFs with regular three-dimensional near-spherical pores in vertical direction (parallel to the pore growth direction) and the aligned ellipsoidal strip-like pore structure in horizontal direction. The directional growth of foam pores resulted in anisotropic mechanical flexibility and thermal insulation performance. Moreover, PIFs possessed excellent thermal stability and flame retardancy with the initial thermal degradation temperature higher than 545 °C and limited oxygen index up to 58.8%. The PIFs exhibited exceptional thermal insulation performance with thermal conductivity values ranging from 0.0276 to 0.0517 W/(m·K) between 25 and 300 °C. Additionally, the PIFs demonstrated excellent irradiation tolerance, with the mechanical and thermal stability retention rate being above 96% after the irradiation experiment (radiation dosage: 1.15 × 105 Gy) using 60Co source. Thus, lightweight PIFs with superior high temperature thermal insulation performance, flame retardancy and irradiation tolerance were successfully prepared, which showed potential applications in aerospace, medical and nuclear power sectors.

The Potential of 3D Printing in Thermal Insulating Composite Materials-Experimental Determination of the Impact of the Geometry on Thermal Resistance.

This paper focuses on the analysis of the thermal properties of prototype insulation structures produced using SLS and SLA additive technologies. There is a noticeable lack of analysis in the scientific literature regarding the geometry of 3D-printed structures in terms of their thermal properties. The aim of this paper was to analyze printed samples of prototype thermal insulation composite structures and their potential for use in building applications. The research material consisted of closed and open cell foams of varying structural complexity. Increasing the complexity of the composite core structure resulted in a statistically significant decrease in the value of the thermal conductivity coefficient λ and the heat transfer coefficient U, and an increase in the thermal resistance Rc. The experimental results showed that the geometric structure of the air voids in the material is a key factor in regulating heat transfer. The control of porosity in materials produced by additive technology can be an effective tool for designing structures with high insulation efficiency. The best performance of the prototype materials produced by the SLS method was a three-layer cellular composite with a gyroid core structure. It was also shown that the four-layer gyroid structure panels with an outer layer of metallized polyethylene film produced using 3D SLA printing had the best thermal insulation. As a result, the analysis confirmed the possibility of producing energy-efficient insulation materials using 3D printing. These materials can be used successfully in construction and other industries. Further research will significantly improve the quality, accuracy, and speed of printing insulation materials, reduce the negative impact on the natural environment, and develop intelligent adaptive solutions.

A mixture of Si3N4 powder and SiO2 sand as a novel DC arc quenching medium for improvement of the current-limiting performance of a model electric fuse

A current-limiting and consequent direct current (DC) arc interruption requires an increase in arc resistance rarc for a DC fuse. Flattery silica (SiO2) sand has been used as an arc quenching medium in fuses for decades. However, there are few reports about a novel arc quenching medium which enables more rarc increases compared to flattery SiO2 sand. This paper uniquely selected a novel arc quenching medium based on the following material properties: (1) electrical resistivity and thermal conductivity in the solid phase, (2) the possibility of rarc increasing in the gas phase, (3) the possibility of electrical insulation after re-solidification, and (4) the cost of materials. As a result, we originally selected a powder mixture of silicon-nitride (Si3N4) and flattery SiO2 sand as a promising novel arc quenching medium. Therefore, DC interruption experiments were performed using a Si3N4/flattery SiO2 sand powder mixture under different Si3N4 concentration conditions. As a result of 1000 A DC arc quenching experiments, the utilization of Si3N4 powder with the flattery SiO2 sand successfully increased the arc resistance rarc during the arc quenching process. The increasing Si3N4 concentration exhibited a further increase in rarc during the arc quenching process. As a result of the rarc increase, the arc quenching time was significantly shortened to 30 ms for 30 wt.% Si3N4 conditions from 54 ms for the SiO2 sand conditions. In addition, utilization of Si3N4 powder achieved high insulation resistance over few MΩ after DC arc interruption. The above results clearly indicate that utilization of Si3N4 powder with flattery SiO2 sand can increase the DC interruption performance of the fuse.