High-performance Heat Research Articles

Immersion Phase-Change Liquid Cooling Devices Based on Copper Microgroove/Nanocone Composite Structure.

Along with the rapid development of the digital economy and artificial intelligence, heat sinks available for immersion phase-change liquid cooling (IPCLC) of chips are facing huge challenges. Here, we design a high-performance IPCLC heat sink based on a copper microgroove/nanocone (MGNC) composite structure. Maximal heat fluxes (qmax) of the MGNC structure, microgroove structure, and flat copper reach 112.7, 88.0, and 24.0 W·cm-2 as the surface temperature (TS) of the simulated chip heat source rises up to 85 °C, respectively. As compared to the flat copper, the nanocone structure shows much higher cooling efficacy but lower cooling capacity, with qmax = 19.8 W·cm-2 at TS = 69.8 °C. Structure-performance relationships are rationalized by combined experiments and theoretical analyses. This work not only helps deeply understand the respective roles of microscale and/or nanoscale structures in IPCLC but also provides the state-of-the-art solution with the best IPCLC performance as compared to all peers' reports.

Coaxial Pipes Used as Ground Buried Heat Exchangers—A Review of Research in Recent Years

The efficient utilization of geothermal energy depends heavily on high-performance ground heat exchangers. Coaxial pipe is a high-efficiency heat exchanger composed of two nested tubes of different diameters. In this paper, the structure and thermal exchange characteristics of coaxial pipe geothermal exchangers are introduced, which are superior to single-U and double-U geothermal exchangers in respect of installation, heat transporting, and deep geothermal application. Thermal test research of coaxial pipe geothermal exchangers is investigated. Relevant studies in recent years on the factors affecting the thermal performance of coaxial pipe ground heat exchangers, including exchanger configurations, circulating fluids, subsurface conditions, flow patterns, and operational modes, are reviewed. In addition, research on the impact of coaxial pipe ground heat exchangers on the ground, as well as applications for coaxial pipe ground heat exchangers, is summarized. Recommendations are made for potential future research on coaxial pipe ground heat exchangers. It is believed that the results of these studies will help to raise awareness of coaxial pipe ground heat exchangers and to continue to promote their application.

Copper fiber wick with scaly fins fabricated by multi-tooth cutting for directional heat transfer

Wicks with directional liquid transport properties are the decisive factor in fabricating high-performance directional heat transfer devices. Aiming at the lack of wicks that can maintain directional liquid transport performance after high-temperature processes, sintered copper fiber wicks (SCFWs) with scaly fins were prepared. The copper fibers with scaly fins were fabricated by multi-tooth cutting and the additional driving force of scaly fins on ethanol was used to achieve directional capillary flow. The effects of scaly fin direction, sintering parameters, and porosity on the capillary performance of SCFWs were studied. The results show that the direction of scaly fins can adjust the liquid flow direction. The capillary performance parameter of SCFW3, with the same fin direction as the flow direction of ethanol, is 65.5% higher than that of SCFW1 with the opposite fin direction. Sintering temperature and holding time affect the formation of sintered necks and micropores, which affects the capillary performances of SCFWs. The effects of sintered necks on the capillary performances of SCFWs are more obvious than micropores on copper fibers. In addition, the relatively low porosity in the range of 70–80% helps improve the capillary performance of SCFWs. The SCFWs provide a feasible method for the fabrication of phase change heat transfer devices with directional heat transfer performances.

Improved properties of wire arc directed energy deposited thin-walled Al-6Mg-0.3Sc component via laser shock peening

ABSTRACT Heat treatment free aluminum alloys have been developed for wire arc directed energy deposition (DED) large thin-walled components, but their further performance enhancement methods remain unexplored. In this study, laser shock peening (LSP) treatment was performed on wire arc DED Al-6Mg-0.3Sc components. The results show that LSP creates a gradient microstructure with submicro-grains near the surface. The effects of LSP on defects were quantified by quasi-in-situ CT, demonstrating a reduction in porosity by over 68% together with decreased size. Simultaneously, tensile strength increases by 39.5% to 295.8 ± 6.4 MPa with only a marginal loss of elongation, as compared to the as-deposited (AD) state. This was due to the accumulation of dislocations and continuous dynamic recrystallization lead to grain refinement, as well as the appearance of a triple heterogeneous microstructure. Therefore, this study offers a novel solution for manufacturing of high-performance heat treatment free large thin-walled components.

Constructing a Conductive Micro/Nano Network Within Interpenetrating Phase Composites for Triboelectric Nanogenerators.

Interpenetrating phase composites (IPCs) are gaining popularity because of their unique topological characteristics, which include their light weight and ability to conduct electricity. Herein, a novel metal‒polymer IPC composed mainly of a 3D nickel foam(NF) at the microscale and a polytetrafluoroethylene (PTFE) matrix are developed. Moreover, a nanonetwork composed of carbon nanotubes (CNTs) bridging the nickel skeleton and PTFE matrix is created within the IPC via a simple impregnation method. The construction of a micro/nano hybrid network not only enhances the tribological performance and friction heat dissipation but also increases the triboelectric output response, which is 30 and 7.5 times greater than that of pristine PTFE and binary NF-PTFE IPC, respectively. The fabricated IPC endures long-term tests after 36000 cycles without notable wear scarring, exhibiting great potential for future optimization of triboelectric nanogenerator(TENG) durability and potential application in a variety of fields, such as wear-resisting materials, high-performance energy absorption and heat management.

Enhancing Thermal Conductivity of Water-Ethylene Glycol Mixtures: A Study on TiO2-Al2O3 Hybrid Nanofluids with Surfactants

This analysis examines the thermal behaviour of 40% ethylene glycol-based TiO2-Al2O3 hybrid nanofluids by synthesizing them and assessing their thermal conductivity as a function of volume concentration and temperature. These hybrid nanofluids, emerging as a promising new class of advanced operating fluids, offer remarkable potential for enhancing heat transfer performance in various thermal engineering applications. Using a two-stage synthesis method, TiO2-Al2O3/40% ethylene glycol nanofluids were prepared across five distinct volume focuses (varying from 0.02% to 0.1%), incorporating Polyvinylpyrrolidone (PVP) as a stabilizing emulsifier. Precise thermal conductivity measurements were conducted over 30 °C to 80 °C, with incremental steps of 10 °C, ensuring comprehensive data collection. The investigation yielded significant findings, notably a substantial maximum thermal conductivity enhancement of 37.44%, observed at 80 °C with a 0.1% volume concentration, demonstrating pronounced sensitivity to elevated temperatures and concentrations. The strategic addition of PVP surfactant resulted in a remarkable 125% improvement in the nanofluid's stability period, although a maximum 5.33% reduction in thermal conductivity. Considering the inadequacy of existing predictive models to capture the observed data accurately, this study proposed developing a high-precision predictive model, achieving an impressive maximum deviation of less than 3%. The research concludes that these hybrid nanofluids, characterized by their exceptional stability and significantly enhanced thermal conductivity, hold immense potential to revolutionize heat transfer applications across various domains of practical thermal engineering. This breakthrough paves the way for developing more efficient, high-performance heat transfer systems, potentially catalysing energy efficiency and thermal management advancements across diverse industrial sectors.

Topologic-thermal synergism analysis for wedge-shaped channels leveraging data mining and self-organization geometries

Heat transfer enhancement is particularly difficult to achieve within narrow space and turning channels due to strong structural constraints plus flow recirculations. Traditional designs usually follow periodic topology layout of simple geometric features, such as pin-fin arrays, to distribute cooling for narrow turning channels, lacking alignment with specific design objectives and the constraints. This is attributed to three main issues: the absence of control methods for complex structures, the lack of data for variable topologies, and insufficient understandings of Topologic-thermal Synergism. To address these challenges, the integration of self-organization geometry and the constrained Bayesian optimization method is employed. The channel is divided into 15 regions: the left region is subjected to solid presence control and anisotropy determination, while other regions are assigned control parameters, enabling self-organizing parameterization in design region. The parameters then are optimized using a constrained Bayesian optimization approach, aimed at maximizing the thermal performance factor (TPF) while constraining the area of low heat transfer regions. The optimization process begins with 216 samples to build the initial surrogate model, followed by 30 optimization iterations, resulting in the creation of high-performance complex structures and the establishment of a topology database. Furthermore, the SHAP method is utilized to extract topology design guidelines based on the most influential parameters and their beneficial variation directions. The guideline serves to guide the topology layout of other cooling structures in similar design scenarios. Results demonstrate that optimized self-organized structure enhanced the overall thermal parameter by 70% and decreased the low heat transfer zones by 74% when compared with pin fin structures. Data mining identified material orientation and generation on the left-side region as critical factors in topological structures, significantly influencing overall heat transfer performance. Leveraging the obtained design guidelines, a topological layout for a guiding pin fin structure is redesigned in wedge-shaped channels with varying contraction ratios, achieving performance improvements without the need for additional computational resources. The outcomes of this work hold scientific significance and industrial application value in enabling rapid design of high performance heat transfer structures.

Vapor separation in minichannel heat sink flow boiling application using gradient porous copper ribs

The accumulation of a significant amount of vapor in minichannels severely limits their flow boiling heat transfer performance, posing a challenge for efficient thermal management in high-power electronic devices. To address this issue, we propose an innovative gradient porous copper rib minichannel with a vapor separation function. This design incorporates micro-pore porous copper and open-cell porous copper, where the unique structure of the micro-pore porous copper is crucial for achieving effective vapor separation. This innovative design not only expands the vapor discharge pathways within the minichannel but also significantly enhances the overall efficiency of vapor removal. Using water as the working fluid, flow boiling experiments were conducted across a range of mass fluxes (G = 26.1 kg/(m2s) ∼ 156.9 kg/(m2s)) and heat fluxes (qeff = 38.2 kW/m2 ∼ 267.5 kW/m2). The experimental results demonstrate that vapor separation significantly alleviates backflow and enhances heat transfer performance. Specifically, our findings indicate that the average temperature of the heat transfer surface decreases by 0 to 10 °C, while the maximum heat transfer coefficient increases by 2.3 times compared to conventional designs. This work presents a practical and innovative approach to mitigating vapor accumulation in minichannels, providing valuable insights for the design of high-performance minichannel heat sinks.

Optimal design of a high-performance heat exchanger for modular thermoelectric generator towards low-grade thermal energy recovery

Thermoelectric generator (TEG) has been identified as a promising method for low-grade thermal energy recovery owing to its lack of moving parts, scalability, and compatibility with other devices generating waste heat. Heat exchanger, as one of the most important components of the modular TEG, plays a crucial role in improving the overall performance of the TEG. Nevertheless, flow maldistribution inside the heat exchanger results in uneven surface temperature field of the heat exchanger, which will ultimately limit the output capacity of the TEG. Achieving a homogeneous flow distribution within the heat exchanger while minimizing flow resistance is essential. To address this, optimization of a plate-shaped heat exchanger for the modular TEG is conducted using CFD analysis and the Taguchi method to identify the optimal combination of parameters. The optimized heat exchanger demonstrates a flow maldistribution intensity (ζ) of only 4.75 % and a low flow resistance of 1.16 kPa. Furthermore, a unit of the modular TEG is constructed using two optimized heat exchangers and commercial thermoelectric modules (TEMs), and its performance is analyzed via an analytical model. The results indicate that the power per module, net power density, and conversion efficiency reached 1.2 W, 51.4 kW/m3, and 1.92 %, respectively, at a temperature difference of 70 °C. These findings suggest that the optimized heat exchanger could provide high output performance compared with other literature, offering significant potential for low-grade heat energy recovery.

Highly efficient fabrication of reentrant microchannels with micro serrated pin fins using a micro staggered multi-edge ball-end milling tool in a single process

Microchannels with micro pin fins and reentrant cavities can increase the heat dissipation area and enhance heat transfer, which are promising for high-performance microchannel heat sinks for heat dissipation of high-heat-flux devices. Nevertheless, their fabrication is time-consuming and cost-inefficient for conventional methods. To this aim, we in this study developed a novel micro staggered multi-edge ball end milling tool (SMBMT) to fabricate a unique type of reentrant microchannels with micro serrated pin fins (RMSPF) in a single process. The formation feasibility of the RMSPF was demonstrated, and they were of narrow exit slots with a width of 500 μm on the top, reentrant circular cavities with a diameter of 800 μm at the bottom, and micro serrated pin fins with a width of about 52 μm and a height of 35 μm on the wall surface of reentrant cavities. More microscale serrated pin fins with much smaller sizes than the micro cutting edges of the SMBMT were obtained due to the staggered arrangement and overlapping effect of the multiple micro cutting edges. A geometrical model of the SMBMT with discrete multiple cutting edges was developed by considering the structure of the RMSPF. The formation process mechanism of RMSPF and its chip formation process was investigated with both experiments and finite element (FE) simulations. Compared to conventional micro ball end milling tool (CBM) with continuous cutting edges, the SMBMT suppressed the burr formation inside reentrant microchannels and improved the surface quality, and reduced the cutting force by up to 53 %. The enhanced cutting performance of SMBMT can be attributed to that the multiple discrete cutting edges of SMBMT effectively decreased the contact area of tool-workpiece and the friction between cutting tool and chips. This study offered a highly efficient method to fabricate microchannels with surface microstructures in a single micromilling process, which provided valuable insights for the development of high-performance microchannel heat sinks in a wide range of application areas.

High-performance near-substrate heat sink with Tesla-like rotor-wing microchannel for chiplet cooling application

Microchannel heat sink provides a viable solution for enhancing thermal management in high-power chiplets. However, in consideration of cooling efficiency, low pressure drop, cost-effectiveness and reliability, it’s challenging to create an effective heat sink for a million-watt chip. Inspired by Tesla structure, this study introduces a Tesla-like rotor-wing microchannel (TRWM) to boost cooling performance. Due to the features of main channels, branch channels, and micro-islands in TRWM design, fluid in microchannel is effectively mixed and stirred with varied flow patterns, high temperature gradients and significant velocity gradients, which enhances the cooling capacity through precise fluid dynamics adjustment. Three different TRWMs are designed and compared by simulations. And the simulated results show that TRWM of 135° model achieves a maximum heat flux of 1514 W cm−2 @0.1 cm2 under a 60 K temperature rise, improving cooling efficiency by 19.4 % over the traditional channel design with 1221 W cm−2 @0.1 cm2. And then, the TRWM is fabricated using Ultraviolet Lithgraphie Galvanoformung Abformung (UV-LIGA) and bonding processes. Ultimately, the fabricated 135° TRWM sample demonstrated a heat dissipation capacity of up to 1446 W cm-2 @0.1 cm2 with a temperature increase of 60 K, which corresponds well with the simulated results. Moreover, the discrepancy between the actual and simulated values is less than 6.3 % under the same conditions. This performance provides a practical design solution for chiplet cooling and highlights the potential of bioinspired microfluidics.

The Effect of Channel Surface Roughness on Two–Phase Flow Patterns: A Review

This review article highlights the critical impact of surface roughness in modifying the structure of two-phase flow within mini- and microchannels, particularly in processes such as boiling and condensation. Channel surface roughness enhances flow resistance, affects the distribution of vapor bubbles, and enhances heat transfer by providing additional nucleation sites. Several experiments have shown that while increased surface roughness enhances the efficiency of heat transfer, increased flow resistance may hurt system performance. This is so because too high a surface roughness negatively impacts flow resistance, a factor of importance in the optimization for a balance between heat transfer and flow resistance, especially in high-performance compact heat exchangers. Furthermore, the review identifies that higher-degree measurement and characterization techniques of the surface roughness are increasingly required, as traditional 2D parameters may not fully represent the actual physics of complex surface interactions in two-phase flow systems. Consequently, the article calls for further research that can examine the exact relationship between roughness, flow structure, and thermal performance with the aim of improving design strategies for future heat exchanger technologies.

Numerical study on jet impingement boiling cooling of nose cone

This study presents a numerical analysis of confined water jet impingement boiling on the nose cone of a hypersonic aircraft subjected to extreme aerodynamic thermal conditions. The investigation addressed impingement boiling cooling within a non-uniform aerodynamic heat environment and over a curved impinged surface, leading to highly complex flow and boiling heat transfer characteristics. To manage these complexities, external aerodynamic heating, thermal conduction, and jet impingement boiling were quasi-coupled within a unified mathematical model. The multiphase flow and heat transfer within the nose cone were analyzed across different flight speeds and jet Reynolds numbers. The results showed that water impingement boiling cooling effectively reduced surface temperatures at relatively low Reynolds numbers. Increasing the Reynolds number had minimal impact on the vertex temperature but reduced the overall heated surface temperature of the nose cone. The curved design of the impinged surface generated two high-performance heat transfer regions: one dominated by boiling heat transfer and the other by single-phase convective heat transfer. The heat transfer capacity in the boiling region was dependent on flight speed, whereas in the single-phase region, it correlated with the Reynolds number. Based on these findings, recommendations for optimal Reynolds number requirements at various flight speeds are provided to ensure effective local temperature control at the curved section of the nose cone.

Analysis of HEM applicability for a subcritical flashing ejector at low motive pressure

Validated CO2 ejector models are essential for developing high-performance refrigeration and heat pump cycles. This study focuses on assessing the Homogeneous Equilibrium Model’s applicability to simulate a CO2 flashing ejector at a reduced pressure of 0.47. The model was implemented in FLUENT, integrating a user-defined real gas model. Simulation results with different boundary condition options were compared to experimental data. The analysis was carried out to evaluate the predictive capabilities of the model and assess the experimental data quality. The results indicate that the developed model accurately estimated the motive mass flow rate, with a maximum relative error of 5.7%, showing better performance than previously reported data. The entrained flow rate, assuming double choking operation, was significantly higher than the experimental measurement, and the CFD-predicted wall static pressure underestimated the experimental profile, suggesting single-choked ejector operation. In contrast, the outflow density was better predicted under the same assumption, with an average error of 8.6%. Nevertheless, the simulated temperature profiles showed good agreement with the experimental data, especially when using the experimental entrained mass flow rate as a boundary condition.

Optimal control theory for maximum power of Brownian heat engines.

The pursuit of achieving the maximum output power in microscopic heat engines has gained increasing attention in the field of stochastic thermodynamics. We employ the optimal control theory to study Brownian heat engines and determine the optimal heat-engine cycles in a generic damped situation, which were previously known only in the overdamped and the underdamped limits. These optimal cycles include two isothermal processes, two adiabatic processes, and an extra isochoric relaxation process at the high stiffness constraint. Our results determine the maximum output power under realistic control constraints, and also bridge the gap of the optimal cycles between the overdamped and the underdamped limits. Hence, we solve an outstanding problem in the studies of heat engines by employing the optimal control theory to stochastic thermodynamics. These findings bring valuable insights for the design of high-performance Brownian heat engines in experimental setups.

Multidisciplinary Optimization of Gyroid Topologies for a Cold Plate Heat Exchanger Design

Abstract The strive to reduce the environmental impact of aviation has led to electrification and increasing demand for powerful on-board power electronic systems. These high-performance electrical components are bound to produce significant amounts of low-quality heat waste that, if not dissipated properly, will lead to malfunctioning and even permanent damage. For this reason, high-performance heat exchangers (HX) represent a key enabler for future advances in aircraft systems electrification and are vital to meet net zero goals and reduce the aviation's carbon footprint. For a given volume of the exchanger, the heat flow rate can be increased by adopting more sophisticated fluid domains. However, excessive geometrical complexity will lead to an increase in pressure losses, often resulting in inhomogeneous temperature distributions. In this paper, a novel optimization procedure is employed to maximize the efficiency of a high-performance heat exchanger, while minimizing overall pressure loss and temperature gradients. The optimization is performed with full three-dimensional high-fidelity computational flow simulations. The geometry of the fluid domain is constituted by triply periodic minimal surfaces (TPMS), with a parametrization based on thickness and aspect ratios, done by using the ntopology suite. To assess the performance gain, the topology-optimized design is compared against the datum case and a conventional serpentine design.

Anti-icing and de-icing properties of composite superhydrophobic coating with microwave heating performance on asphalt pavement

Severe icing on asphalt pavements significantly impacts traffic safety and efficiency. Superhydrophobic coatings exhibit excellent hydrophobic and anti-icing properties, making them suitable for asphalt pavements. However, the formation of dense and hard ice limits their anti-icing effectiveness in cold regions. Within this paper, we have developed a novel composite superhydrophobic coating (CSC) with microwave heating performance by constructing a hierarchical structure using carbon nanotubes and incorporating micron-sized iron powder as a primary microwave-absorbing material. Scanning electron microscopy, 3D confocal microscopy, and contact angle tests reveal that the optimally mixed CSC possesses a complex micro-nano hierarchical structure, superhydrophobic properties (contact angle of 155.4°), and excellent anti-icing properties. Microwave heating results show that the CSC achieves a maximum heating rate of 1.108 ℃/s and an energy utilization efficiency of 47 %, representing improvements of 118.1 % and 18.3 % compared to uncoated specimens. Durability tests indicate that after wear, the CSC's contact angle decreases by 6.2 %, and the microwave heating rate drops by 13.7 %. Despite these reductions, the coating still maintains high hydrophobicity and microwave heating performance. While the friction coefficient of CSC-coated pavement decreases to μ=0.63, it still meets regulatory requirements. Overall, the application of CSC can effectively increase de-icing efficiency and mitigate the adverse effects of ice and snow on pavements.

High precision aerodynamic heat prediction method based on data augmentation and transfer learning

Data-driven modeling methods have become one of the main technologies for predicting aerodynamic heat in hypersonic conditions. However, due to the limitations of wind tunnel experimental conditions, the spatial distribution of aerothermal wind tunnel experimental data is often sparse, and the sample size is relatively small. Furthermore, there is a lack of direct correlation in the aerodynamic heat distribution data among different shapes of vehicles, which poses challenges for constructing high-performance data-driven aerodynamic heat prediction models. To address these issues, this paper proposes a high-precision aerodynamic heat modeling and prediction method based on data augmentation and transfer learning. First, integrating the concept of data fusion, we propose to enhance the sparse aerothermal wind tunnel experimental data by using deep neural networks and introducing low-precision numerical computation results. Next, based on the close physical correlation between boundary layer outer edge information and wall surface aerodynamic heat, we construct the aerodynamic heat prediction model ED-ResNet using a double-series residual neural network. Finally, by fine-tuning the ED-ResNet model for transfer learning, high-precision predictions of aerothermal wind tunnel experimental results for different shaped vehicles are achieved under small sample conditions. Verification using hypersonic double-ellipsoid, blunt cone, and blunt bicone shows that after data augmentation, the prediction error of the aerodynamic heat prediction model is significantly reduced to 1/3 of that when data augmentation is not used. Moreover, through transfer learning, the model effectively leverages existing hypersonic double-ellipsoid aerothermal wind tunnel experimental data to achieve high-precision predictions of aerodynamic heat distribution for blunt cone and blunt double cone under different incoming flow conditions, with normalized root mean square error(NRMSE) maintained below 10 %.

Evaluation of Commercially Available Plant-based Food Serving Disposable Crockery for Quality Standards

Biomass-based disposable crockery products are in high demand as an alternative to the plastic-based products considering negative effects of plastic-based products on environment. Biomass-based cutleries are being made from locally available different sources such as leaves, sheaths, straws and other plant fibres. A study was conducted to assess the quality of the biomass-based utensil product and provide the standard technical requirements of selected biomass-based disposable products. The plant-based utensils made from corn starch, sugarcane bagasse, areca, paper and Sal (Shorea robusta) leaves were selected for this study. The available standard methods such as International Organization for Standardization (ISO), Technical Association of the Pulp and Paper Industry (TAPPI), National Standard of the People’s Republic of China, and Bureau of Indian Standards (BIS) were adapted, with suitable modifications wherever required, for conducting the experiment. The test included measurement of dimensional specifications, grammage, moisture content, temperature resistance test, load bearing test, high heat performance test, drop test, tensile test and three point bending rig test. The plant-based utensils were classified as very strong, strong and weak based on the strength characteristics test. The utensils made from sugarcane bagasse fall in all three categories (very strong, strong and weak), whereas areca-based lies between very strong and strong while corn starch- based fall between strong and weak category. Overall, the results showed a lot of variation in strength characteristics of biomass-based disposable crockery products. The data of this study can serve as a valuable information for manufacturers and suppliers of plant-based utensils to ensure and improve product quality while maintaining the technical standards.

Numerical investigation of synergistic effects of magnetic fields and bluff bodies on heat transfer enhancement and pressure drop reduction in microchannels

Efficient thermal management is essential for designing compact and high-performance heat sinks and heat exchangers. This study addresses the challenge of optimizing heat transfer while minimizing pressure losses in systems exposed to concentrated heat flux by proposing a novel approach that employs both active and passive vortex generators. Specifically, a uniform magnetic field generated by permanent magnets and a bluff body are utilized within a microchannel containing a 2 vol% ferrofluid. Numerical simulations were performed across Reynolds numbers ranging from 100 to 500 and magnetic field intensities up to 0.5 T to evaluate the system's performance. The results demonstrate that the combination of magnetic fields and a bluff body induces vortex generation, alters velocity distribution, and enhances flow mixing, resulting in a 30 % increase in heat transfer efficiency and an 11 % reduction in pressure drop under optimal conditions. Although the introduction of barriers led to a 3 % rise in pressure drop, the uniform magnetic field effectively mitigated friction by reducing flow separation and limiting surface contact. These findings highlight the potential of this method for improving the design of advanced thermal management systems.