Hydrogen is positioned to play a pivotal role in the future energy landscape, bolstered by the increasing adoption of renewable energy sources. The U.S. Department of Energy (DOE) has initiated the Hydrogen earth shot, with a goal of achieving a cost target of $1 per kilogram of hydrogen within a decade. Polymer electrolyte membrane water electrolyzers (PEMWE) are at the forefront of enabling hydrogen production from renewable electricity. Yet, achieving the 80000 h operational lifetime remains a critical challenge for the commercial viability of PEMWE.1 An in-depth understanding of the conditions affecting the degradation of critical PEMWE components including the catalyst layer, membrane, and porous transport layers is crucial for achieving the durability target of PEMWE.In this study, we explore the effect of various operating conditions, such as temperature, pressure, and cycling vs. hold of voltage or current, and the membrane electrode assembly composition, including catalyst loading, membrane thickness, and incorporation of gas recombination catalyst (GRC), on degradation in PEMWE. To assess the degradation rate, our protocol involved long duration durability tests, alternating between high and low current density cycles with long holding periods and rapid cycling. Electrochemical characterization including polarization curve, electrochemical impedance spectroscopy, and cyclic voltammetry will be presented. Additionally, electron microscopy and X-ray spectroscopy analysis provides insight into changes in the catalyst layer. The second part of the study focuses on understating membrane degradation in PEMWEs. Through periodic analysis of the cathode and anode effluent water during long duration current density holds, the fluorine emission rate (FER) was estimated, a key metric for assessing membrane and ionomer loss. Preliminary investigation reveals that incorporation of GRC in the membrane reduces hydrogen crossover, thereby lowering the FER and the degradation rate. This study enhances our understanding of PEMWE degradation, offering critical data to develop accelerated stress test (AST) protocols.Acknowledgment:This research is supported by the U.S. Department of Energy (DOE) Hydrogen and Fuel Cell Technologies Office through the Hydrogen from Next-generation Electrolyzers of Water (H2NEW) consortium.Reference: Tomic, A. Z., Pivac, I., Barbir, F., Journal of Power Sources (2023) 557
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