Thermal Resistance Research Articles

Tribological properties of dual-freedom sliding roller pairs with a loss of lubrication

Purpose This paper aims to design a novel test device and study the wear properties and the thermal mechanisms of roller pairs in dual-freedom sliding contacts. Design/methodology/approach On the transition process of lubrication regimes, experiments were conducted with various values of running speed and slip ratio obtained by two motorized spindles. Temperature and surviving time would be obtained of GCr15/GCr15 and DLC/GCr15 friction pairs. Micro photography was obtained with a PGI 3D stylus profiler and a confocal microscopy OLS4000-3D. An empirical mode decomposition method was used to eliminate measure errors. Findings Results showed that, even with little initial lubricant, rolling/sliding pairs still rotated for a certain time. With the synthetic actions of the dual-freedom sliding, the loss of lubrication and the tilt, interesting helical grooves appeared. Sliding speeds had remarkable effects on survive time, temperatures and surface topographies. In addition, the equilibrium values of the temperature and the surface roughness were obtained in sufficient oil supply. Extreme wear-out conditions were obtained with starved lubrication. Diamond-like carbon coatings showed better heat resistance and better wear resistance. Originality/value This work would be critical for the life design and the heat treatment of rolling bearings in the full flood lubrication and the starved lubrication. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-05-2024-0164/

Biodegradable Polyurethane Foams Based on Polyols Obtained from Cellulose and Its Hydroxypropyl Derivative

Three methods of cellulose-derived polyol synthesis were elaborated. The suitable substrates were (hydroxypropyl)cellulose or cellulose, which were hydroxyalkylated in reactions with glycidol and ethylene carbonate in triethylene glycol or in water. The products were characterized by IR, 1H NMR, and MALDI ToF spectroscopies. For all polyols, IR spectra showed strong bands at 1060 cm−1 from the ether group formed upon the ring opening of GL and EC. The polyol obtained from (hydroxypropyl)cellulose in the triethylene glycol solvent was accompanied by oligomeric products of glycol hydroxyalkylation and oligomeric glycidol. The polyol obtained by the hydroxyalkylation of cellulose with glycidol and ethylene carbonate in the water contained units of hydroxyalkylated cellulose and products of hydroxyalkylation of water. The physical properties of the obtained polyols, like density, viscosity, and surface tension, were determined. The polyols were then used to obtain rigid polyurethane foams. The foams have apparent density, water uptake, and polymerization shrinkage similar to classic rigid PUFs. The foams showed advantageous thermal resistance in comparison with classic ones. After thermal exposure, their compressive strength improved. The biodegradation of the obtained materials was tested by a respirometric method in standard soil conditions by the measurement of biological oxygen demand and also using the cellulases or the enzymes responsible for cellulose degradation. It has been found that polyols are totally biodegradable within one month of exposure, while the foams obtained thereof are at least 50% biodegraded in the same conditions. The enzymatic biodegradation of the PUFs by the action of microbial cellulase was confirmed.

Crystallization, thermal, and compatibility performances of poly (butylene succinate) (PBS)/poly((R)‐3‐hydroxybutyrate‐co‐(R) 3‐hydroxyhexanoate) (PHBHHx) blends

AbstractBiodegradable materials provide protective properties comparable to conventional plastics while diminishing reliance on nonrenewable resources. Environmentally friendly polymer blends were prepared by melting poly(R)‐3‐hydroxybutyrate‐co‐(R)‐3‐hydroxyhexanoate) (PHBHHx) with poly (butylene succinate) (PBS). PBS was synthesized through esterification and polycondensation using 1,4‐butanediol and succinic acid, with tetrabutyltitanate as the catalyst. The PHBHHx is supplied by Bulepha®PHA Company of China, model number BP330. The effects of PHBHHx content on thermal behavior, compatibility, and thermal stability of PBS/PHBHHx blends were systematically investigated. Differential scanning calorimetry (DSC) results indicated that the addition of PHBHHx influenced the crystallization behavior, the crystallization temperature (Tc) of PBS decreased meanwhile, the crystallization half‐time of PBS is reduced to 1.5 min compared with neat PBS (5 min) after isothermal is crystallized at 95°C. Polarized Optical Microscopy (POM) images also revealed that crystallization rate accelerated in the blend with increasing PHBHHx content. Rheological and Scanning Electron Microscopy (SEM) analysis demonstrated that incorporating a significant content of PHBHHx reduced compatibility between PBS and PHBHHx. Mechanical property testing indicates that the addition of PHBHHx reduced the toughness of blends. Additionally, the addition of a small amount of PHBHHx imparts a higher crystallinity (56%) and heat resistance of the PBS/PHBHHx blends (78°C) was higher than neat PBS (74°C).Highlights Laboratory synthesis of high molecular weight PBS. Optimal ratios improved crystallinity and thermal stability of blends. A systematic study of the crystallization properties of blends.

Densifying Conduction Networks of Vertically Aligned Carbon Fiber Arrays with Secondary Graphene Networks for Highly Thermally Conductive Polymer Composites

AbstractThermally conductive polymer composites hold great potential for thermal management applications in the electronics industry, but achieving metal‐like thermal conductivity (>200 W m−1 K−1) remains challenging due to the inevitable phonon scattering and the thermal resistance at filler‐filler and filler‐matrix interfaces. Herein, an efficient approach is presented to overcome this long‐standing barrier by designing a densified interconnecting filler framework, featuring a macro‐level carbon fiber (CF) array welded with a high‐quality, self‐assembled graphene network. In this framework, vertically aligned continuous CFs function as primary through‐plane thermal conduction paths, minimizing phonon scattering and thermal resistance. Meanwhile, the secondary graphene network interconnects the CFs into a more integrated and densified framework while introducing supplementary thermal conduction paths. Following polymer backfilling, the resulting epoxy nanocomposite exhibits an unprecedented through‐plane thermal conductivity of 262 W m−1 K−1 at a filler loading of 23.3 vol%, establishing a new benchmark among the thermally conducting polymer composites. When employed as a thermal interface material, this composite offers a 68.2% enhancement in cooling efficiency compared to standard commercial counterparts. Furthermore, the functional composite presents excellent Joule heating and interfacial adhesion properties, making it promising for thermal interface healing and multifunctional thermal management applications in complex environments.

Regulation of Interface Compatibility and Performance in Soft Magnetic Composites with Inorganic Insulation Layers by FePO4 Intermediate Transition Layer

In the fabrication of soft magnetic composites, the lattice mismatch between the inorganic insulation layer and the iron matrix often leads to the formation of cracks during the molding process, which significantly impairs the operational performance of the materials. Consequently, it is imperative to develop novel strategies for inorganic insulation coatings that offer high electrical resistivity and thermal stability and are less susceptible to cracking during formation. This paper presents a new structure for soft magnetic composites that incorporates FePO4 as an intermediate transition layer between the iron-based soft magnetic particles and the inorganic ceramic insulation layer. This configuration is designed to provide insulation coatings with superior voltage and thermal resistance, as well as high electrical resistivity. The research details the processes forming the FePO4 intermediate transition layer and the SiO2 insulation layer on the iron powder surface, along with their interaction mechanisms. An analysis comparing the scenarios with and without the FePO4 intermediate transition layer shows its beneficial impact on the magnetic properties and mechanical strength of the soft magnetic composites. Further investigations reveal that at a phosphoric acid concentration of 1 wt.%, the FePO4 layer significantly enhances the interface compatibility between the Fe powder matrix and the SiO2 insulation layer. Under these conditions, the Fe@ FePO4/SiO2 soft magnetic composites demonstrate outstanding overall performance: the saturation magnetization stands at 215.60 emu/g, effective permeability at 83.2, resistivity at 57.42 Ω·m, power loss at 375.0 kW/m3 under 30 mT/100 kHz, and radial compressive strength at 15.95 Kgf. These findings offer novel insights and practical approaches for advancing inorganic insulation coating strategies and provide vital scientific support for further enhancing the magnetic and mechanical properties of soft magnetic composites.

Improving thermal conductivity of butylpyridine latex‐based composites by modified single‐layer graphene

AbstractChelated titanate (CT) modified single‐layer graphene (CTMSG), exhibiting much better static and dynamic stability due to the synergy of physical and chemical bonds, was mixed with butadiene‐vinylpyridine latex (BL) to prepare composite (CTMSG‐BL) film to enhance its thermal conductivity. Furthermore, CTMSG‐BL was complexed with polyethylene terephthalate (PET) fabric to promote the thermal conductivity of the composite (CTMSG‐BL/PET). Compared with the samples without CTMSG, the thermal conductivity of CTMSG‐BL (CTMSG content: 0.2 wt%) and CTMSG‐BL/PET increased from 3.52 to 4.35 W/(m·K) and from 1.91 to 2.56 W/(m·K), improved by 19.1% and 34.0%. This benefits from the excellent orientation alignment of single‐layer graphene (SG) in BL film and the highly efficient construction of the thermal conductivity pathway. The CTMSG‐BL emulsion is suitable for preparing heat‐resistant thermal conductive film with a thickness of micro‐nano meter (~0.6 μm) by impregnation process because of the low viscosity of the CTMSG‐BL emulsion (3.61 mPa·s) and the good heat resistance of the pyridine groups of BL with average pyrolysis temperature about 444 °C. The CTMSG‐BL film and CTMSG‐BL/PET composites have excellent heat conduction and dissipation properties, exhibiting broad application prospects in thermal interface materials, aerospace, and transport.Highlights The static and dynamic stability of the CTMSG was significantly improved. Low viscosity CTMSG‐BL is suitable for preparing thermally conductive films. With the addition of CTMSG, the thermal conductivity of BL improved by 19.0%. With addition of CTMSG, the thermal conductivity of BL/PET improved by 34%.

Single-Loop Triple-Diameter Pulsating Heat Pipes at Reduced Heat Input: A CFD Study on Inner Diameter Optimization

The geometric configuration, particularly the inner tube diameter, plays a significant role in the thermal performance of pulsating heat pipes (PHPs). Previous experimental research has demonstrated that single-loop triple-diameter PHPs (TD-PHPs) outperform single-loop single-diameter PHPs (SD-PHPs) and dual-diameter PHPs (DD-PHPs) in terms of thermal performance under moderate heating input powers ranging from 25 W to 75 W. However, a reduction in heat input from 75 W to 25 W leads to a diminished impact of TD-PHPs on the thermal performance. Therefore, to improve the overall performance of TD-PHPs, this study used two-dimensional transient computational fluid dynamics simulations to identify the optimal inner tube diameters for TD-PHPs at a low heat input by evaluating the thermal resistance of five TD-PHPs with various inner diameters. The findings reveal that the TD-PHP configuration exhibits minimum thermal resistance, with inner diameters of 4.5 mm for the upper arch (the condenser section), 4.0 mm for the wide branch, and 2.5 mm for the narrow branch, primarily due to its full circulation flow pattern. Furthermore, the overall heat transfer performance of the optimal TD-PHP was compared with that of an SD-PHP at low heat inputs (10 and 18 W), indicating that although the optimal TD-PHP shows lower thermal resistance, it does not significantly affect the start-up time.

Construction and Mechanism of Janus Nano-Graphite Reinforced Foam Gel System for Plugging Steam in Heavy Oil Reservoirs

High-temperature steam injection is a primary method for viscosity reduction and recovery in heavy oil reservoirs. However, due to the high mobility of steam, channeling often occurs within the reservoir, leading to reduced thermal efficiency and challenges in enhancing oil production. Foam fluids, with their dual advantages of selective plugging and efficient oil displacement, are widely used in steam-injection heavy oil recovery. Nonetheless, conventional foams tend to destabilize under high-temperature conditions, resulting in poor stability and suboptimal plugging performance, which hampers the efficient development of heavy oil resources. To address these technical challenges, this study introduces a foam system reinforced with Janus nano-graphite, a high-temperature stabilizer characterized by its small particle size and thermal resistance. The foaming agents used in the system are sodium α-olefin sulfonate (AOS), an anionic surfactant, and octadecyl hydroxylpropyl sulfobetaine (OHSB), a zwitterionic surfactant. Under conditions of 250 °C and 5 MPa, the foam system achieved a half-life of 47.8 min, 3.4 times longer than conventional foams. Janus nano-graphite forms a multidimensional network structure in the liquid phase, increasing internal friction and enhancing shear viscosity by 1.2 to 1.8 times that of conventional foams. Furthermore, the foam gel system demonstrated effective steam-channeling control in heterogeneous heavy oil reservoirs, particularly in reservoirs with permeability differentials ranging from 3 to 9. These findings suggest that the Janus nano-graphite reinforced foam system holds significant potential for steam-channeling mitigation in heavy oil reservoirs.

Nanomaterials in Solid-State Batteries: Enhancing Safety and Performance

Solid-state batteries (SSBs), utilizing solid electrolytes instead of liquid ones, represent a promising advancement in energy storage technology due to their higher energy density and enhanced safety. Despite their potential, SSBs face significant challenges such as high interfacial resistance, low ionic conductivity, and high production costs. Recent advancements in nanomaterial technology have offered innovative solutions to these issues. Nanomaterials with high specific surface areas and controllable morphologies optimize interfacial contact, reduce resistance, and enhance ionic conductivity through efficient ion transport channels. Additionally, surface modifications and doping improve the chemical and thermal stability of SSB components, extending battery life and preventing adverse reactions. Although initial preparation costs are high, advancements in production technology and large-scale manufacturing are expected to lower these costs, facilitating commercialization. Future research should focus on new nanostructure designs, nanocomposites, and interfacial engineering to further enhance battery performance and safety. Understanding the influence of nanomaterials on safety performance and improving thermal and mechanical shock resistance are crucial for the reliable implementation of solid-state batteries in practical applications.

Analytical generalized thermal resistance model for conductive heat transfer in pebble beds based on heat flux weighted temperature difference

A novel model for inter-particle contact thermal resistance based on analytical solutions is proposed. By applying the concept of heat flux weighted temperature difference in thermal resistance modeling for the first time, this model offers greater physical significance than traditional thermal resistance models. It effectively describes the dissipation in the heat transfer process and the influence of particle radius on thermal resistance, making it a generalized thermal resistance model suitable for multi-dimensional systems. The impact of applying different levels of uniform heat flux boundary conditions on thermal resistance is analyzed from the perspective of energy dissipation, revealing that a more uniform heat flux input results in lower thermal resistance. The effects of contact radius and particle size on the dimensionless generalized thermal resistance of inter-particle contact were studied, showing that the dimensionless resistance increases with larger particle contact radius and smaller particle size. Using the thermal discrete element method, the thermal resistance model with uniform heat flux density boundary conditions was applied to calculate the effective thermal conductivity of the pebble bed. Considering the distribution of contact radius, differences in effective thermal conductivity at various heights of the pebble bed due to different contact radii were examined and compared with the traditional fixed-coefficient contact resistance model. It was found that the difference between the two models decreases as the contact radius decreases. Finally, multiple sets of fixed contact radii were established under three different particle sizes, revealing that as the contact radius increases, the deviation between the new generalized resistance model and the traditional fixed-coefficient model rises from 8.18 % to 14.64 % for different particle radii.

Circular Economy for Transport Infrastructure: An Overview of the Sustainable Use of Recycled Asphalt Shingles in Asphalt Mixtures

In North America and Europe, asphalt shingle waste created during the installation of roofing membranes and tear-off shingles retrieved at the end of the membrane’s life cycle are two major sources of municipal solid waste. Since almost 15–35% of recycled asphalt shingles (RAS) consist of an asphalt binder, the effective recycling of RAS into asphalt mixtures could also allow a reduction in the consumption of non-renewable resources such as asphalt binders. In this context, several studies investigating the use of RAS in asphalt mixtures can be found in the literature, although they exhibit widespread and sometimes conflicting information about the investigated materials, the mix preparation and testing methodologies and the experimental findings. Given this background, this review paper aims at summarizing the existing information and research gaps, providing a synthetic and rational picture of the current literature, where similar attempts cannot be found. In particular, different research studies show that the use of RAS in asphalt mixtures is an economical as well as an eco-friendly option. RAS with up to 20% by weight of binder or 5% by weight of aggregate/mixtures (eventually in combination with 15% reclaimed asphalt pavement aggregate) were found to be relatively suitable to improve the performance properties of asphalt mixtures, both in the laboratory and in the field. Adding RAS to asphalt mixtures could enhance their stiffness, strength and rutting resistance (i.e., high-temperature properties), while negatively affecting the mixtures’ fatigue and thermal cracking resistance. However, the addition of specific biomaterials (e.g., bio-binders, bio-oils) or additives to asphalt mixtures can mitigate such issues, resulting in lower brittleness and shear susceptibilities and thus improving the anti-cracking performance. On the other hand, the literature review revealed that several aspects still need to be studied in detail. As an example, RAS-modified porous asphalt mixtures (fatigue, rutting, moisture susceptibility and thermal cracking) need specific research, and there are no comprehensive research studies on the effects of the RAS mixing time, size and mixing temperature in asphalt mixtures. Moreover, the addition of waste cooking/engine oils (biomaterials) as asphalt binder rejuvenators in combination with RAS represents an attractive aspect to be studied in detail.

Thermal Characterization of Ultrathin MgO Tunnel Barriers.

Magnetic tunnel junctions (MTJs) with ultrathin MgO tunnel barriers are at the heart of magnetic random-access memory (MRAM) and exhibit potential for spin caloritronics applications due to the tunnel magneto-Seebeck effect. However, the high programming current in MRAM can cause substantial heating which degrades the endurance and reliability of MTJs. Here, we report the thermal characterization of ultrathin CoFeB/MgO multilayers with total thicknesses of 4.4, 8.8, 22, and 44 nm, and with varying MgO thicknesses (1.0, 1.3, and 1.6 nm). Through time-domain thermoreflectance (TDTR) measurements and thermal modeling, we extract the intrinsic (∼3.6 W m-1 K-1) and effective (∼0.85 W m-1 K-1) thermal conductivities of annealed 1.0 nm thick MgO at room temperature. Our study reveals the thermal properties of ultrathin MgO tunnel barriers, especially the role of thermal boundary resistance, and contributes to a more precise thermal analysis of MTJs to improve the design and reliability of MRAM technologies.

Experimental study on heat transfer and resistance of round tube with tube sheet under ultrasonic action

AbstractEnergy is vital to the survival and development of human beings. In the era of ‘carbon neutrality’, all walks of life around the world are upgrading their technological capabilities to reduce carbon emissions. As a new type of active strengthening technology to improve the comprehensive performance of heat exchangers, ultrasonic technology has attracted the attention of more and more scholars. From the actual installation situation, a set of ultrasonic enhanced heat transfer test device with tube sheet round tube was built. After experimental research and data analysis, the influence of ultrasonic sound intensity, frequency, and position on heat transfer, flow resistance, and comprehensive performance of heat exchange tube under different working conditions and without ultrasonic wave is studied. The results show that the ultrasonic enhanced heat transfer and drag reduction capacity increases with the decrease of ultrasonic frequency, and under the action of ultrasonic waves of different frequencies, the critical sound intensity of its enhanced heat transfer and drag reduction performance is different. The drag reduction performance of the ultrasonic heat exchange tube is increased by 18.41%, the heat transfer performance is increased by 36.53%, and the overall performance is increased by 20.57%.

Facile Synthesis of Fe‐Based Metal‐Quinone Networks for Mutually Enhanced Mild Photothermal Therapy and Ferroptosis

AbstractMild photothermal therapy (MPTT) has emerged as a promising therapeutic modality for attenuating thermal damage to the normal tissues surrounding tumors, while the heat‐induced upregulation of heat shock proteins (HSPs) greatly compromises the curative efficacy of MPTT by increasing cellular thermo‐tolerance. Ferroptosis has been identified to suppress the overexpression of HSPs by the accumulation of lipid peroxides and reactive oxygen species (ROS), but is greatly restricted by overexpressed glutathione (GSH) in tumor microenvironment and undesirable ROS generation efficiency. Herein, a synergistic strategy based on the mutual enhancement of MPTT and ferroptosis is proposed for cleaving HSPs to recover tumor cell sensitivity. A facile method for fabricating a series of Fe‐based metal‐quinone networks (MQNs) by coordinated assembly is proposed and the representative FTP MQNs possess high photothermal conversion efficiency (69.3 %). Upon 808 nm laser irradiation, FTP MQNs not only trigger effective MPTT to induce apoptosis but more significantly, potentiate Fenton reaction and marked GSH consumption to boost ferroptosis, and the reinforced ferroptosis effect in turn can alleviate the thermal resistance by declining the HSP70 defense and reducing ATP levels. This study provides a valuable rationale for constructing a large library of MQNs for achieving mutual enhancement of MPTT and ferroptosis.

An innovative approach to study the influence of microstructure on thermal shock resistance of porous ceramics

AbstractPorosity is a critical microstructural factor in ceramic materials, influencing their mechanical and thermal properties. However, the detailed mechanisms through which porosity, grain size, and grain boundary fracture energy affect the thermal shock resistance of porous ceramics are still not fully understood. This study introduces a dual‐scale model that integrates these microstructural parameters to predict fracture toughness and thermal shock resistance. Using the single‐edge V‐notch fracture toughness testing principle, we calculate the thermal stress intensity factor and establish its relationship with temperature differentials. The critical temperature differential, which marks the onset of thermal shock damage, is determined when the thermal stress intensity factor reaches the fracture toughness threshold. The model reveals a significant interplay between porosity, grain size, and grain boundary fracture energy, with fine‐grained ceramics (grain size < 10 µm) showing a sharp decrease in fracture toughness as porosity increases, while coarser‐grained ceramics are less affected by porosity. These findings provide a deeper understanding of the microstructural optimization needed to enhance the thermal shock resistance of high‐performance porous ceramics.

Enhancing CO2/N2 and CO2/CH4 Separation Properties of PES/SAPO-34 Membranes Using Choline Chloride-Based Deep Eutectic Solvents as Additives

CO2 separation is an important environmental method mainly used in reducing CO2 emissions to mitigate anthropogenic climate change. The use of mixed-matrix membranes (MMMs) arrives as a possible answer, combining the high selectivity of inorganic membranes with high permeability of organic membranes. However, the combination of these materials is challenging due to their opposing nature, leading to poor interactions between polymeric matrix and inorganic fillers. Many additives have been tested to reduce interfacial voids, some of which showed potential in dealing with compatibility problems, but most of them lack further studies and optimization. Deep eutectic solvents (DESs) have emerged as IL substitutes since they are cheaper and environmentally friendly. Choline chloride-based deep eutectic solvents were studied as additives in polyethersulfone (PES)/SAPO-34 membranes to improve CO2 permeability and CO2/N2 and CO2/CH4 selectivity. SAPO-34 crystals of 150 nm with a high surface area and microporosity were synthesized using dry-gel methodology. The PES/SAPO-34 membranes were optimized following previous work and used in a defined composition, using 5 or 10 w/w% of DES during membrane preparation. All MMMs were characterized by their ideal gas permeability using N2 and CO2 pure gasses. Selected membranes were also tested using CH4 pure gas. The results presented that 5 w/w%, in polymer mass, of ChCl–glycerol presented the best result over the synthesized membranes. An increase of 200% in CO2 permeability maintains the CO2/N2 selectivity for the non-modified PES/SAPO-34 membrane. A CO2/CH4 selectivity of 89.7 was obtained in PES/SAPO-34/ChCl-glycerol membranes containing 5 w/w% of this DES, which is an outstanding ideal separation performance for MMMs when compared to other results in the literature. FTIR analysis reiterates the presence of glycerol in the membranes prepared. Dynamic Mechanical Thermal Analysis (DMTA) shows that the addition of 5 w/w% of DES does not impact the membrane flexibility or polymer structure. However, in concentrations higher than 10 w/w%, the inclusion of DES could lead to high membrane rigidification without impacting the overall thermal resistance. SEM analysis of DES-enhanced membranes presented asymmetric final membranes and reaffirmed the results obtained in DMTA about rigidified structures and lower zeolite–polymer interaction with higher concentrations of DES.

Preparation and Performance Study of Thermally Conductive Silicone Adhesive Applying in Flip Chip Ball Grid Array

A thermally conductive silicone adhesive UB-5715 was prepared using vinyl silicone oil of medium viscosity, hydrogen-containing silicone oil and micron alumina powder. The results revealed that UB-5715 demonstrated superior thermal and mechanical properties. Specifically, its thermal decomposition temperature exceeded 400 °C, the thermal conductivity coefficient surpassed 1.80 W/m·K, the thermal resistance was under 12.0 °C·cm2/W, the shear strength reached achieved was over 5.00 MPa. Meanwhile, after being subjected to uHAST for 384 hours, thermal cycle for 1000 times and heat aging for 1000 hours respectively, UB-5715 still maintained its high thermal conductivity coefficient and mechanical properties. The thermal conductivity coefficient still exceeded 1.70 W/m·K, shear strength still surpassed 5.00 MPa, the tensile modulus remained below 100 MPa, the linear expansion coefficient was less than 160 ppm/°C, and its comprehensive performance met the reliability requirements for advanced packaging process substrates and heat dissipation cover assemblies.

Techno-Economic analysis of ceramic matrix composites integration in remaining useful Life Aircraft Engine Hot Section Components

AbstractCeramic Matrix Composites (CMCs), specifically SiC/SiC composites, represent a significant innovation in aerospace material technology, offering superior performance over traditional nickel-based superalloys in high-temperature turbine blade applications. This study presents a novel techno-economic assessment, filling a critical gap in the literature by directly comparing the economic and technical viability of CMCs versus superalloys. Unlike previous studies, which primarily focus on technical performance or cost analysis independently, this work integrates both aspects, providing a holistic comparison across key economic metrics, including acquisition, machining, maintenance, and recycling costs. The results demonstrate that SiC/SiC blades offer a 15–20% higher Net Present Value (NPV) and a 17% greater Internal Rate of Return (IRR) over a 20-year lifecycle than superalloys. Despite higher initial costs, CMCs achieve an estimated 2 to 3 years reduction in payback period, mainly due to their superior thermal and creep resistance, leading to fewer maintenance interventions and longer operational lifetimes. Although machining costs for CMCs are higher, these are more than offset by the long-term savings achieved through improved fuel efficiency and lower maintenance costs. A comprehensive sensitivity analysis, incorporating fluctuations in discount rates and material costs, further validates the economic robustness of CMCs in various operational scenarios. This study is the first to compare CMCs and superalloys, offering new insights into the financial implications of material selection in aerospace manufacturing. The findings present critical engineering recommendations that empower aerospace manufacturers and decision-makers to optimise material selection for improved efficiency and cost-effectiveness in high-performance turbine applications.

Analytical Model for Heat Transfer Around Energy Piles in Layered Soil With Interfacial Thermal Resistance by Integral Transform Method

ABSTRACTEnergy piles are commonly deployed in vertically layered geological conditions due to the geological structure and pile foundation backfill. The imperfect contact between adjacent soil layers results in resistance to heat transfer at the interface, known as the interfacial thermal resistance effect. In this paper, the energy pile was simplified as a finite‐length solid cylindrical heat source, and an analytical model was established for layered heat transfer of energy piles considering the interfacial thermal resistance effect. The Laplace‐domain solutions to the temperatures in the layered ground were derived by using the finite Hankel and Laplace transforms. The Crump method was subsequently employed to numerically invert Laplace‐domain solutions to the time‐domain solutions. The proposed model was validated by comparing with an analytical solution of a homogeneous model and COMSOL numerical solution. These solutions were used to analyze the temperature response around energy piles considering interfacial thermal resistance. Finally, a parametric study was performed to explore the effects of interfacial thermal resistance and other thermal properties of the soil layer on the layered heat transfer of energy piles.

Strain engineering for the interfacial thermal resistance of few-layer graphene with porous defects

As electronic devices continue to advance toward higher integration, thermal management issues have become a bottleneck, limiting device performance at the nanoscale. In this study, we reveal the bistable structural characteristics of circular hole defects in few-layer graphene, exhibiting both adhered and separated states, through molecular dynamics simulations. We propose a mechanical model that considers the interplay between the bending energy and cohesive energy to determine the critical size of the hole defect, at which the structure transits between the adhered and separated states. We further demonstrate that strain engineering can adjust the interfacial thermal resistance by more than fivefolds, which drives the structure transit between bistable states. The strain effect on the interfacial thermal resistance of the structure can be accurately described using analytical models. These findings illustrate that strain engineering is an effective method for precisely controlling the interfacial thermal resistance in few-layer graphene and provide new insights into possible thermal switch applications.