Abstract Electric vehicles have become a standard means of transportation in the last 10 years. This paper aims to formalize design optimization problems for electric vehicle components. It presents a tool conceptual design technique with a hunger games search optimizer that incorporates dynamic adversary-based learning and diversity leader (referred to as HGS-DOL-DIL) to overcome the local optimum trap and low convergence rate limitations of the Hunger Games search algorithm to improve the convergence rate. The performance of the proposed algorithms is studied on six widely used engineering design problems, complex constraints, and discrete variables. For the HGS-DOL-DIL practical feasibility analysis, a case study of shape optimization of an electric car suspension arm from the industry is carried out. Overall, the inclusion of the OL strategy has proven its superiority in solving real-world problems, especially in solving real-world problems such as shape optimization of an electric vehicle automobile suspension arm, showing that the algorithm improves the search space improves the solution quality, and reflects its potential to find global optimum solutions in a well-balanced exploration and exploitation phase.