Red mud (RM) is a hazardous by-product of alumina industry, which accumulates and pollutes the environment due to inadequate technologies for large-scale utilization. This iron rich (30–60%) RM is converted into γ-ray shielding blocks as an alternative of toxic-lead and concrete. High dense γ-ray shielding blocks were fabricated by hot compacting (HC) RM (HC-RM), RM:Ba(OH)2·H2O (HC-RMBa) and RM:Bi2O3 (HC-RMBi) close to their melting point, which assist to close the pores and thereby to attain 97 to 98% of compaction. The density of HC-RM, HC-RMBa and HC-RMBi blocks are 3.34, 4.61 and 5.23 g/cm3, respectively, which is two times higher than the cold compacted (CC) ones. The linear attenuation coefficient (µ) of HC-RM, HC-RMBa and HC-RMBi blocks are 0.0209, 0.0269 and 0.0329 mm−1, respectively at 1.33 MeV (60Co). The HC-RM, HC-RMBa and HC-RMBi samples possess 38, 49 and 60% attenuation of lead at 1.33 MeV and possess the compressive strength of 34, 243 and 283 MPa, respectively. No heavy elements were found to leach out after hot compaction. The developed shields are thermally stable and found to be suitable for building radiation shielding structures in an economically viable manner than toxic-lead and concrete.
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