The large-scale phased-array system is the key technology for enabling far-distance wireless transmission at millimeter-wave (mm-Wave) frequencies. Traditional mm-Wave phased-array systems are usually implemented using compound semiconductor technology. It is expensive and difficult to realize the system-on-chip (SOC), which greatly limits the applications of traditional phased-array systems. In this paper, the design and implementation of mm-Wave phased-array integrated circuits (ICs) in bulk CMOS and 4096-element transmitter and receiver very-large-scale phased arrays are reported. Although the CMOS technology has the advantages of high integration and low cost, it exhibits a series of technical bottlenecks such as low active gain and high passive loss at mm-Wave frequencies and relatively large performance deviations across temperature. To overcome the intrinsic weakness of CMOS technology, several techniques have been proposed to enhance the performance of mm-Wave phased-array ICs, including the current-reuse g$_{m}$-boost low-noise amplifier, high-efficiency power amplifier using a new layout structure, vector-modulated digital-controlled passive phase shifter, ultra-broadband attenuator with capacitive compensation, compact power divider, and temperature adaptive biasing circuits. Fabricated in 65 nm bulk CMOS, the proposed Ka-band phased-array ICs achieve 3.0 dB noise figure, $15%$ PAE, and accurate amplitude and phase controls without calibration. The CMOS ICs outperform GaAs ICs in terms of integration and cost. Measurement results show that the key performance metrics (e.g., noise figure) of this work are close to that of GaAs ICs. Based on the proposed CMOS phased-array ICs, the design of 1024 TX/1024 RX large-scale integrated phased-array antennas is realized in PCB technology, which are further extended to the scale of 4096 TX/4096 RX phased-array antennas. Finally, vehicle-mounted and shipboard tests are performed using the proposed low-cost and high-integration phased-array antenna terminal for broadband satellite communications.
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