Properties Of Coatings Research Articles

Effect of Hot Isostatic Pressing on Microstructure and Properties of Cooled Hot Dip Aluminum Coating in Magnetic Field

The effect of hot isostatic pressing (HIP) on the microstructure and properties of hot dip aluminum coating cooled in a magnetic field was investigated in this study. In order to improve the microstructure and properties of magnetic dip aluminum coating, hot isostatic pressing technology was used for post-treatment. Initially, a traditional aluminum-impregnated coating was prepared on the surface of titanium alloy TA15, an alternating electromagnetic field was applied during the forming and solidification process of the coating. Finally, the coating was treated with hot isostatic pressing technology. Analyzed three different coatings of the microstructure and element distribution, and tested the microhardness of the coatings at various positions. The test results revealed that the TA15 titanium alloy hot-dip aluminum coatings obtained through the three different processes exhibited a gradient structure. Compared with the traditional hot-dipped aluminum air-cooled coating, when an appropriate intensity of alternating electromagnetic field was applied during the coating solidification process, the outer coating structure was enhanced, the number of holes was reduced, the microstructure density increased, and the number of cracks significantly decreased. The defects of the 800°C hot isostatic magnetic cold and hot dip aluminum coating were repaired under high temperature and pressure, resulting in a uniform and fine microstructure. The comprehensive properties of the magnetic cold and hot dip aluminum coating on the surface of the titanium alloy were effectively enhanced through hot isostatic pressing.

Effect of UV Top Coating Microcapsules on the Coating Properties of Fiberboard Surfaces

Effect of UV Top Coating Microcapsules on the Coating Properties of Fiberboard Surfaces

Effect of crosslinking density on the self-healing and self-reporting properties of epoxy anti-corrosion coatings

This work developed a novel coating with self-healing and self-reporting performance by embedding polyurethane/poly-(urea-formaldehyde) (PU/UF) microcapsules in a shape memory epoxy polymer. 2’7’-Dichlorofluorescein (DCF) and linseed oil were applied as the coloring agent and healing agent, respectively, which are encapsulated into the PU/UF microcapsules (DL@PU/UF microcapsules) via a facile one-step method. To adjust the shape memory effect and the self-reporting performance of epoxy system, two kinds of curing agents (D230 and D400) were reacted with bisphenol A diglycidyl ether epoxy monomer to design a series of coating samples, finally the optimal coating system was selected by three indexes including barrier performance, residual amino content and coating hardness. When the composite coating was damaged, DCF can flow out of the broken microcapsules and react with the residual amino groups in the epoxy coating matrix, which can be recognized red signals in natural light and yellow fluorescent signals under ultraviolet light irradiation. More importantly, the excellent self-reporting property of the coating can be achieved on various metal substrates that broaden the application range of the coating. As for self-healing performance, the damaged coating can be healed quickly due to the shape memory effect of the coating as well as the filling of linseed oil in the scratched region. The Rct value of the healed coating containing 6 % DL@PU/UF microcapsules after immersing in 3.5 wt% NaCl solution for 5 days was more than 3 times that of the scratched coating, and the Rc value was about 16 times that of the scratched coating, indicating its corrosion protection performance. The novel coting not only achieve timely self-reporting ability of color and fluorescence, but also rapidly repair the coating damage, which is essential to practical applications.

Polarization-Accelerated Seawater Splash Simulation for Rapid Evaluation of Protection Performance of an Epoxy Coating on Carbon Steel

The application of organic coatings is the most cost-effective and common method for metallic equipment toward corrosion, whose anti-corrosion property needs to be improved and evaluated in a short time. To rapidly and rationally assess the anti-corrosion property of organic coatings in the ocean splash zone, a new accelerated test was proposed. In the study, the corrosion protection property of the coating samples was measured by an improved AC-DC-AC test in a simulated seawater of 3.5 wt.% NaCl solution, a simulated ocean splash zone test and a new accelerated test combining the above two tests. The results showed that the corrosion rate of the coating samples was high in the improved AC-DC-AC test, which lost its anti-corrosion property after 24 cycles equal to 96 h. The main rapid failure reason was that the time of the water and corrosive media arriving at the carbon steel substrate under the alternating cathodic and anodic polarization with symmetrical positive and negative electric charges was shortened. The entire impedance of the coating samples was improved by about 1.6 times more than that in the initial early time in the simulated ocean splash zone test, which was caused by the damage effect from the salt spraying, drying, humidifying, salt immersion, high temperature and UVA irradiation being weaker than the enhancement effect from the post-curing process by the UVA irradiation. In the new accelerated test, the samples lost their corrosion resistance after 12 cycles equal to 288 h with the fastest failure rate. On account of the coupling process of the salt spraying, drying, humidifying, salt immersion, high temperature combined with the cathodic and anodic polarization and the UVA irradiation, the penetration and transmission rate of water and corrosive media in the coating were further accelerated, the corrosion rate on the carbon steel substrate was reinforced even larger and the destruction of the top polymer molecules was more serious. The new accelerated test showed the strongest damage-acceleration effect than that in the other two tests.

Impact of laser energy density on the structure and properties of laser-deposited Fe‒Ni‒Ti composite coatings

To utilise laser deposition for the preparation of high-strength, wear-resistant components, the service life of components in rail transportation equipment should be improved. Laser deposition technology is used to fabricate Fe‒Ni‒Ti coatings on the surface of AISI 1045 steel substrates. By varying the laser power to adjust the laser energy density, Fe‒Ni‒Ti composite coatings are prepared at various energy densities. The morphology, microstructure, phase composition, tensile strength, microhardness, and friction-wear characteristics of the composite coatings are observed and tested. The influence patterns and mechanisms of laser energy density on the organisational variation and friction-wear performance of composite coatings is investigated. When the laser energy density is 97.2 J/mm2 (1400 W), the residual stresses in the deposition layer are minimised, resulting in fewer cracks and gas pore defects, with a porosity rate reaching its lowest value of 1.2% and a density of 99.1%. With the increase in energy density, both the tensile strength and elongation of the deposited layer exhibited an initial increase followed by a decrease. The hardness and wear resistance of Fe‒Ni‒Ti deposition layers is effectively controlled by regulating the laser energy density.

Many-Body Function Corrected Neural Network with Atomic Attention (MBNN-att) for Molecular Property Prediction.

Recent years have seen a surge of machine learning (ML) in chemistry for predicting chemical properties, but a low-cost, general-purpose, and high-performance model, desirable to be accessible on central processing unit (CPU) devices, remains not available. For this purpose, here we introduce an atomic attention mechanism into many-body function corrected neural network (MBNN), namely, MBNN-att ML model, to predict both the extensive and intensive properties of molecules and materials. The MBNN-att uses explicit function descriptors as the inputs for the atom-based feed-forward neural network (NN). The output of the NN is designed to be a vector to implement the multihead self-attention mechanism. This vector is split into two parts: the atomic attention weight part and the many-body-function part. The final property is obtained by summing the products of each atomic attention weight and the corresponding many-body function. We show that MBNN-att performs well on all QM9 properties, i.e., errors on all properties, below chemical accuracy, and, in particular, achieves the top performance for the energy-related extensive properties. By systematically comparing with other explicit-function-type descriptor ML models and the graph representation ML models, we demonstrate that the many-body-function framework and atomic attention mechanism are key ingredients for the high performance and the good transferability of MBNN-att in molecular property prediction.

Effects of Tungsten Addition on the Microstructure and Properties of FeCoCrNiAl High-Entropy Alloy Coatings Fabricated via Laser Cladding

This study examines the effects of different addition levels of tungsten (W) content on the microstructure, corrosion resistance, wear resistance, microhardness, and phase composition of coatings made from FeCoCrNiAl high-entropy alloy (HEA) using the laser cladding technique. Using a preset powder method, FeCoCrNiAlWx (where x represents the molar fraction of W, x = 0.0, 0.2, 0.4, 0.6, 0.8) HEA coatings were cladded onto the surface of 45 steel. The different cladding materials were tested for dry friction by using a reciprocating friction and wear testing machine. Subsequently, the detailed analysis of the microstructure, phase composition, corrosion resistance, wear traces, and hardness characteristics were carried out using a scanning electron microscope (SEM), X-ray diffractometer (XRD), electrochemical workstation, and microhardness tester. The results reveal that as the W content increases, the macro-morphology of the FeCoCrNiAlWx HEA cladding coating deteriorates; the microstructure of the FeCoCrNiAlWx HEA cladding coating, composed of μ phase and face-centered cubic solid solution, undergoes an evolution process from dendritic crystals to cellular crystals. Notably, with the increase in W content, the average microhardness of the cladding coating shows a significant upward trend, with FeCoCrNiAlW0.8 reaching an average hardness of 756.83 HV0.2, which is 2.97 times higher than the 45 steel substrate. At the same time, the friction coefficient of the cladding coating gradually decreases, indicating enhanced wear resistance. Specifically, the friction coefficients of FeCoCrNiAlW0.6 and FeCoCrNiAlW0.8 are similar, approximately 0.527. The friction and wear mechanisms are mainly adhesive and abrasive wear. In a 3.5 wt.% NaCl solution, the increase in W content results in a positive shift in the corrosion potential of the cladding coating. The FeCoCrNiAlW0.8 exhibits a corrosion potential approximately 403 mV higher than that of FeCoCrNiAl. The corrosion current density significantly decreases from 5.43 × 10−6 A/cm2 to 5.26 × 10−9 A/cm2, which suggests a significant enhancement in the corrosion resistance of the cladding coating.

Investigation on microstructure and tribological properties of Ti2AlC-Ni reinforced Fe-based prepared by high-speed laser cladding

To address the problem of die steel wear failure, Fe-Ti2AlC-Ni composite coatings were fabricated on the Cr12MoV matrix by high-speed laser cladding. The mechanism of Ti2AlC on tribological properties was explored, providing ideas for the longevity of mould steel. The macroscopic morphology, microstructure, phase composition, hardness, and tribological properties of the composite coatings were also analyzed. Results showed that composite coatings with good surface quality and no internal cracks were obtained with Ti2AlC content between 5 and 10 wt%. The Fe-based coating without Ti2AlC only comprised the α and γ phases, whereas the composite coatings comprised the α and γ phases as well as the Ti2AlC self-lubrication phase, the TiC and Ti3Al hard phases. Hardness increase was predominantly attributed to the hard phases generated in situ. The lowest frictional coefficient and wear rate were obtained at Fe-based-10wt%Ti2AlC, which were 0.52 and 0.0112 mm3/N·m, respectively. The coating wear mechanism was primarily abrasive, adhesive, and oxidative wear. Moreover, with an increase in Ti2AlC content, the wear became slight under the collaborative cooperation of oxide film, self-lubricating and hard phases.

Evaluation of Fe Content on the Fluidity of A356 Aluminum Alloy by New Fluidity Index

AbstractElements that are deliberately added to aluminum alloys or are incorporated into the alloy later depending on the production process affect the final product properties. In addition, liquid metal cleaning is important in minimizing undesirable elements. Considering the production process, one of the most harmful impurities that is likely to pass into the alloy via diffusion for aluminum is the element, Fe. It is known that this is due to the fact that although Fe is highly soluble in liquid aluminum and its alloys, it has very little solubility in solids. Depending on the Fe content, mechanical properties, porosity and fluidity properties are affected in aluminum alloys. In this study, stainless and carbon steel rods were dipped into the melt at 700 °C and 750 °C for 1, 2 and 5 h. Castings were performed before and after degassing. Four-channel fluidity mold with different section thickness was used in the trials. Additionally, microstructure characterization was performed under varying casting conditions. Fluidity Index was proposed which is a single value measured from all fluidity values in different sections. When the results were examined, it was determined that the diffusion material, holding time, casting temperature and liquid metal cleanliness had an effect on the fluidity. Due to the increase in diffusion time, a decrease in fluidity was observed in both carbon steel and stainless steel. It was found that fluidity was significantly reduced when using stainless steel.

Duplex surface engineering of cold spray Ti coatings and physical vapor-deposited TiN and AlTiN thin films

The feasibility of a duplex coating based on cold spray technology and magnetron sputtering was evaluated for repair applications requiring a ‘thin-on-thick’ layered structure. Commercially pure angular-shaped Ti grade 4 particles are fed to a cold spray gun and accelerated toward a Ti alloy substrate to deposit thick coatings (∼4.5 mm). TiN and AlTiN thin films are deposited on polished cold spray coatings using a four-source closed-field unbalanced magnetron sputtering (CFUBMS) system. Microstructure was characterized using focused ion beam (FIB) lift-out, scanning electron microscopy (SEM), and electron channeling contrast imaging (ECCI). The nanoindentation technique was used to evaluate the mechanical properties of coatings. The H/E ratios and H3/E2 ratios for TiN films were found to be 0.098 and 0.26 GPa, respectively, while those for AlTiN films were measured at 0.066 and 0.052 GPa, respectively, suggesting higher capacity of TiN films to withstand both elastic and plastic deformation. Using scratch testing, the adhesion of TiN and AlTiN thin films to cold spray Ti was investigated, with TiN-Ti duplex coatings exhibiting better performance compared to AlTiN-Ti coatings. Tribological testing was performed on duplex coatings using a reciprocating tribometer equipped with an alumina ball counterface. The wear rate for AlTiN-Ti coatings after 2000 sliding cycles was found to be (1.0 × 10−3 ± 0.1 × 10−3 mm3/Nm), three orders of magnitudes higher than that for TiN-Ti (8 × 10−6 ± 2 × 10−6 mm3/Nm. SEM was used to reveal worn surface morphologies and cross-sectional analysis of the wear track. Subsurface microstructural changes due to wear were examined using focused ion beam cross-sectioning, revealing bending cracks and tribofilm formation.

A study on the effect of mixture constituents on washout resistance, mechanical, and transport properties in the context of underwater 3D concrete printing

Underwater layered concrete depositions, such as those obtained using 3D printing, demonstrate washout resistance, which influences layer stability, transport properties, and inter-layer mechanical strength, thus impacting its final properties. This work first focuses on understanding the compositional effect of 3D printable mortars on their washout resistance. Conventional methods for assessing washout resistance of underwater concrete are ill-suited to 3D printable materials due to different mix designs and material deposition techniques. To address this, a new protocol considering layered deposition during 3D printing was developed to evaluate the washout resistance. Interrogation of the pore structure of the printed specimens (in air and underwater environment) via water absorption and sorptivity test further establishes the influence of washout on water transport properties. The study also investigates the impact of hydroxypropyl methylcellulose (HPMC) and polyvinyl alcohol (PVA) fiber dosages on mechanical properties, including compressive strength, interlayer split tensile strength, and flexural strength. Results indicate that HPMC addition significantly improves the washout resistance, whereas PVA fibers have detrimental effect. However, optimizing the PVA fiber dosage enhances both mechanical and water transport properties of underwater printed specimen via permeable void and capillary pore structure refinement.

Synthesis of Cs3Cu2I5 Nanocrystals in a Continuous Flow System.

Achieving the goal of generating all of the world's energy via renewable sources and significantly reducing the energy usage will require the development of novel, abundant, nontoxic energy conversion materials. Here, a cost-efficient and scalable continuous flow synthesis of Cs3Cu2I5 nanocrystals is developed as a basis for the rapid advancement of novel nanomaterials. Ideal precursor solutions are obtained through a novel batch synthesis, whose product served as a benchmark for the subsequent flow synthesis. Realizing this setup enabled a reproducible fabrication of Cs3Cu2I5 nanocrystals. The effect of volumetric flow rate and temperature on the final product's morphology and optical properties are determined, obtaining 21% quantum yield with the optimal configuration. Consequently, the size and morphology of the nanocrystals can be tuned with far more precision and in a much broader range than previously achievable. The flow setup is readily applicable to other relevant nanomaterials. It should enable a rapid determination of a material's potential and subsequently optimize its desired properties for renewable energy generation or efficient optoelectronics.

On the structure and icosahedral interconnectivity in Tantalum monatomic glass produced under pressure

Proper processing of bulk metallic glasses (BMGs) under pressure is a promising approach to tailor their properties. However, to fully understand how pressure processing affect the final glass properties, a clearer understanding of how the pressure affects the structure of the glass at both short- and medium range levels is required. Accordingly, using molecular dynamics simulations, we study the effect of cooling under pressure on the local structure and the medium-range connectivity in a model Tantalum monatomic metallic glass. Crystalline grains form in the Ta sample with increasing the pressure under which the sample was cooled. These observations were confirmed by decreasing the fivefold symmetry with increasing pressure. The connectivity type between the perfect icosahedra was determined and showed that when cooled under pressure, intercross sharing is favored in the higher pressure. This work gives insights into understanding local structural changes induced by the pressure in metallic glasses.

Effect of Electrolyte Composition on the Structure and Tribological Properties of Ceramic Coatings Obtained by Micro-Arc Oxidation

Effect of Electrolyte Composition on the Structure and Tribological Properties of Ceramic Coatings Obtained by Micro-Arc Oxidation

Optical and electrophysical properties of nitride TiAlSiN and carbonitride TiAlSiCN coatings: influence of reactive magnetron deposition regimes

The development of thin-film thermal control coatings for small spacecraft is relevant. Coatings based on titanium nitride are capable of functioning in unfavorable conditions of near and deep space, due to their high resistance to the irradiation by high-energy particles. Using the reactive magnetron sputtering method, the nanostructured TiAlSiN and TiAlSiCN coatings were formed on the substrates of silicon oxide (SiO2), glass-ceramic CT-1 and single-crystalline silicon (Si(100)). A study of the electrophysical and optical properties of the formed coatings was carried out. The deposited coatings demonstrate a good reflectivity in the infrared range of spectrum (700–2000 nm), what is important for reducing the overheating of the spacecraft (SC) under the influence of the direct sunlight. In the visible range of spectrum (400–700 nm), a low level of total Rtotal reflection is observed. This is promising for satellites designed to observe the Earth’s surface. The values of solar absorption coefficients αs, emissivity coefficients ε0, ratios αs/ε0, as well as the equilibrium temperature Tр for the samples under study were obtained. The values of resistivity ρ and surface resistance R□, electron concentration N and electron mobility μ were determined. It has been discovered that TiAlSiN, TiAlSiCN films are electrically conductive: ρTiAlSiN = (92÷4260) ∙ 10–7 Ω ∙ m, ρTiAlSiCN = (51÷2360) ∙ 10–7 Ω ∙ m. It has been found that adding carbon to the coating composition reduces the resistance. The obtained nanostructured coatings of TiAlSiN nitride and TiAlSiCN carbonitride can be used as temperature control coatings for small spacecrafts.

The effect of LaSi2 content on the powder characteristics and coating structure of ZrB2-SiC

To investigate the effect of LaSi2 content on the properties of ZrB2-SiC composite powder and coatings, different amounts of LaSi2 were added to the ZrB2-SiC system. The composite powders were prepared using the induction plasma spheroidization process, and the coatings were fabricated using atmospheric plasma spraying. Results showed that LaSi2 significantly improves the density of both the powder and the coatings. As LaSi2 content increase to 15 vol%, the density of the powders increases to 2.75 g/cm3 and the porosity of the coatings decreases to 6.92 %. Our results suggest that LaSi2 can fully melt in the plasma jet field and act as a sealing phase to heal pores, thereby improving the performance of both the powders and subsequently, the coatings.

Morphology Microstructure and Mechanical Properties of Fe25/WC/TiC Coating and Abrasive Wear Properties Under Dry/Wet Sand Conditions

Morphology Microstructure and Mechanical Properties of Fe25/WC/TiC Coating and Abrasive Wear Properties Under Dry/Wet Sand Conditions

Direct Reactive Extrusion of PLA in the Presence of a Multifunctional Chain Extender

The environmental impact of non-renewable, fossil fuel-based polymers has led to growing interest in sustainable alternatives such as Poly(lactic acid) (PLA). PLA is biodegradable and suitable for packaging application, however due to limited number of efforts to effectively recycle PLAs, its disposal still contributes to the plastic pollution problem. In general, plastic recycling methods could be categorized into three main groups: (i) incineration for energy generation, (ii) chemical recycling, and (iii) mechanical recycling. Among those strategies, mechanical recycling would be the optimal choice due to its applicability to current plastic production lines. However, limited thermal stability of PLA during melt mixing make its mechanical recycling challenging. This study explores the direct use of ketene-based chain extenders in the melt mixing step without any pre-treatments to enhance PLA's properties during thermal recycling. Those ketene-based chain extenders could increase the molecular weight and hence melt viscosity of PLA by reacting its hydroxyl and carboxylic acid end groups. For this purpose, copolymers of styrene, methyl methacrylate and 2,2,5-trimethyl-5-(4-vinylbenzyl)-1,3-dioxane-4,6-dione (MA) were synthesized and directly melt mixed with PLA in micro compounder at 210 °C for 3 mins. Final molecular weights and thermal properties of PLAs were analyzed through GPC and DSC analyses.

New Fe3O4-Based Coatings with Enhanced Anti-Biofilm Activity for Medical Devices

With the increasing use of invasive, interventional, indwelling, and implanted medical devices, healthcare-associated infections caused by pathogenic biofilms have become a major cause of morbidity and mortality. Herein, we present the fabrication, characterization, and in vitro evaluation of biocompatibility and anti-biofilm properties of new coatings based on Fe3O4 nanoparticles (NPs) loaded with usnic acid (UA) and ceftriaxone (CEF). Sodium lauryl sulfate (SLS) was employed as a stabilizer and modulator of the polarity, dispersibility, shape, and anti-biofilm properties of the magnetite nanoparticles. The resulting Fe3O4 functionalized NPs, namely Fe3O4@SLS, Fe3O4@SLS/UA, and Fe3O4@SLS/CEF, respectively, were prepared by co-precipitation method and fully characterized by XRD, TEM, SAED, SEM, FTIR, and TGA. They were further used to produce nanostructured coatings by matrix-assisted pulsed laser evaporation (MAPLE) technique. The biocompatibility of the coatings was assessed by measuring the cell viability, lactate dehydrogenase release, and nitric oxide level in the culture medium and by evaluating the actin cytoskeleton morphology of murine pre-osteoblasts. All prepared nanostructured coatings exhibited good biocompatibility. Biofilm growth inhibition ability was tested at 24 h and 48 h against Staphylococcus aureus and Pseudomonas aeruginosa as representative models for Gram-positive and Gram-negative bacteria. The coatings demonstrated good biocompatibility, promoting osteoblast adhesion, migration, and growth without significant impact on cell viability or morphology, highlighting their potential for developing safe and effective antibacterial surfaces.

New Fe3O4-Based Coatings with Enhanced Anti-Biofilm Activity for Medical Devices

With the increasing use of invasive, interventional, indwelling, and implanted medical devices, healthcare-associated infections caused by pathogenic biofilms have become a major cause of morbidity and mortality. Herein, we present the fabrication, characterization, and in vitro evaluation of biocompatibility and anti-biofilm properties of new coatings based on Fe3O4 nanoparticles (NPs) loaded with usnic acid (UA) and ceftriaxone (CEF). Sodium lauryl sulfate (SLS) was employed as a stabilizer and modulator of the polarity, dispersibility, shape, and anti-biofilm properties of the magnetite nanoparticles. The resulting Fe3O4 functionalized NPs, namely Fe3O4@SLS, Fe3O4@SLS/UA, and Fe3O4@SLS/CEF, respectively, were prepared by co-precipitation method and fully characterized by XRD, TEM, SAED, SEM, FTIR, and TGA. They were further used to produce nanostructured coatings by matrix-assisted pulsed laser evaporation (MAPLE) technique. The biocompatibility of the coatings was assessed by measuring the cell viability, lactate dehydrogenase release, and nitric oxide level in the culture medium and by evaluating the actin cytoskeleton morphology of murine pre-osteoblasts. All prepared nanostructured coatings exhibited good biocompatibility. Biofilm growth inhibition ability was tested at 24 h and 48 h against Staphylococcus aureus and Pseudomonas aeruginosa as representative models for Gram-positive and Gram-negative bacteria. The coatings demonstrated good biocompatibility, promoting osteoblast adhesion, migration, and growth without significant impact on cell viability or morphology, highlighting their potential for developing safe and effective antibacterial surfaces.