Evolution Of Mechanical Properties Research Articles

Microstructural evolution and investigation of mechanical properties of Al 7055 –Nano Si3N4 composites

In this paper an attempt has been made to develop the aluminium based metal matrix composites. Al7055 were chosen as base material and hard ceramic particulate nano silicon nitride as reinforcement. The composites were fabricated by using bottom pouring stir casting technique by varying weight percentage of Si3N4 in steps of (3 wt%, 6 wt% & 9 wt%) respectively and particle size of 30, 60 and 90nm. Morphological characterization of composites was conducted by using HRFESEM. The SEM result reveals that there is homogeneous distribution between the matrix and reinforcement. EDS mapping for prepared composites were done to identify the presence of alloying elements and phase distribution. XRD analysis is conducted for validation of the structural composition. Mechanical tests like tensile, micro Vickers hardness and impact test were performed on developed composites. The ultimate tensile strength of the composites at 9 wt% and particle size of 90 nm found to be diminishing due to severe agglomeration. The hardness value increases at 9 wt% and particle size of 30 nm. The toughness of the composites increased at 30 nm reinforcement size and 6 wt% as compared to higher weight percentage developed composites. Corrosion test were conducted as per ASTM G31 by weight loss method for different samples by dipping composite samples in 50 g Hcl solution for duration of 6 h and it was found that the corrosion resistance of the composites was higher while increasing the wt% of Si3N4 as compared to base matrix..

From Bulk to one-dimensional MoS2 nanochains: evolution of electronic, mechanical, and optical properties

We theoretically investigate the stability of a MoS2 nanochain, reporting its electronic, mechanical, and optical properties. The nanochain presents a semiconductor structure with a minute band gap of 67m eV compared to the larger gap bulk and monolayer structures. It is more malleable, enduring a maximum compressive (tensile) strain of 6% (6.5%). It is dynamically stable, showing no negative frequencies along its Brillouin zone (BZ) path. The nanochain is thermally stable at 300K, making it possible to synthesize as a freestanding structure. The optical properties of the bulk, monolayer, and 1D MoS2 materials are evaluated using the time-dependent density functional perturbation theory (TDDFPT) and compared to those determined via the independent particle approximation (IPA). Along the nanochain’s periodic x direction, the reflectivity retains a maximum value of ∼68% in the infrared (IR) region. Furthermore, its optical conductivity also exhibits a peak within the IR regime. These two features make such nanochains suitable as coating materials in applications involving infrared radiation or can even be exploited as conductive substrates in near-IR devices.

Effect of heat treatment processes on the Cu-electrodeposited through glass vias (TGV) plate

Based on laser-induced deep etching technology and through-hole filling techniques, TGV interposers were successfully fabricated. The residual stress in the Cu overburden film directly affects the yield improvement after subsequent grinding of the interposer. Therefore, we studied the evolution of residual stress, microstructural changes, and micro-nano mechanical properties within the Cu overburden film after heat treatment at different temperatures. Residual stress analysis using the sin2Ψ method with an X-ray diffractometer (XRD) indicates that during the process of increasing temperature from 100°C to 200°C, the internal residual stress in the Cu overburden film changes from compressive stress to tensile stress. Furthermore, the maximum absolute value of the residual stress, 70.09 MPa, appears at room temperature, and the minimum absolute value of the residual stress, 15.59 MPa, occurs after the heat treatment process at 200°C. Electron backscatter diffraction (EBSD) microstructural analysis shows that the application of heat treatment can effectively accelerate static recrystallization (SRX), promote a higher proportion of high-angle grain boundaries (HAGB), and refine grain size. Additionally, a (001) preferred orientation at high residual stress states and a (111) preferred orientation at low residual stress states are observed. Nanoindentation test results indicate that the Cu overburden film treated at 100°C has the most potential for removal during the grinding process.

Strength-ductility synergy and anisotropy evolution of Cu-Be sheets with different Be contents

This study examines the evolution of mechanical properties and texture of hot rolled Cu-Be alloy sheets with varying Be content. The Cu-3.0Be alloy exhibits superior performance attributed to its fine grain structure, weaker texture, and lower dislocation density.

Multiscale damage evolution and fracture for thermal aging energetic material based on mesoscopic observation and molecular dynamics simulation

As a composite energetic material composed of filler and matrix, the mechanical properties of HTPB propellants change constantly due to the aging of each component and component interfaces during long-term storage. However, the study of a single component or performance parameter limits disclosure of the complex aging mechanism and mechanical property evolution. Therefore, based on accelerated thermal aging experiments, this study integrated gas detection, contact angle testing, in situ loading experiments, digital image correlation numerical analysis, and all-atom molecular dynamic simulations to explore the underlying mechanism of structural morphology and mechanical property changes during propellant aging. The results showed that the aging reaction was dominated by degradation chain breaking in the early stage and oxidative crosslinking in the later stage. Degradation chain breaking enhanced interfacial bonding between the two phases, while oxidative crosslinking deteriorated interfacial bonding. Compared with lossless specimens, short-term thermal aging weakened the strength of the matrix and enhanced bonding interfaces. During in situ loading, interfacial pore expansion and matrix damage and fracture occurred simultaneously and the matrix became the key damage source. However, with the extension of thermal aging time, the strength of the matrix increased, bonding interface weakened, and bonding interfaces became a weak point of loading. This made the high-strain area change from the matrix at the initial loading stage to the bonding interface and the damage of the bonding interface caused whole fracture of the specimen. The external loading resulted in the rearrangement of interfacial molecular chains, change of molecular spacing, and initiation and expansion of micropores between molecular chains. The tractor-separation curve conformed to the exponential cohesion model and the damage mode of the interface layer changed between adhesion and cohesion due to thermal aging.

A Numerical Model to Predict the Relaxation Phenomena in Thermoset Polymers and Their Effects on Residual Stress during Curing-Part I: A Theoretical Formulation and Numerical Evaluation of Relaxation Phenomena.

This paper analyzes the effect of crosslinking reactions on a thermoset polymer's viscoelastic properties. In particular, a numerical model to predict the evolution of epoxy's mechanical properties during the curing process is proposed and implemented in an Ansys APDL environment. A linear viscoelastic behavior is assumed, and the scaling of viscoelastic properties in terms of the temperature and degree of conversion is modeled using a modified version of the TNM (Tool-Narayanaswamy-Mohynian) model. The effects of the degree of conversion and structural relaxation on epoxy's relaxation times are simultaneously examined for the first time. This formulation is based on the thermo-rheological and chemo-rheological simplicities hypothesis and can predict the evolution of epoxy's relaxation phenomena. The thermal-kinetic reactions of curing are implemented in a homemade routine written in APDL language, and the structural module of Ansys is used to predict the polymer's creep and stress relaxation curves at different temperatures and degrees of conversion.

On the Durability Performance of Two Adhesives to Be Used in Bonded Secondary Structures for Offshore Wind Installations.

The development of offshore wind farms requires robust bonding solutions that can withstand harsh marine conditions for the easy integration of secondary structures. This paper investigates the durability performance of two adhesives: Sikadur 30 epoxy resin and Loctite UK 1351 B25 urethane-based adhesive for use in offshore wind environments. Tensile tests on adhesive samples and accelerated aging tests were carried out under a variety of temperatures and environmental conditions, including both dry and wet conditions. The long-term effects of aging on adhesive integrity are investigated by simulating the operational life of offshore installations. The evolution of mechanical properties, studied under accelerated aging conditions, provides an important indication of the longevity of structures under normal conditions. The results show significant differences in performance between the two adhesives, highlighting their suitability for specific operating parameters. It should also be noted that for both adhesives, their exposure to different environments (seawater, distilled water, humid climate) over a prolonged period showed that (i) Loctite adhesive has a slightly faster initial uptake than Sikadur adhesive, but the latter reaches an asymptotic plateau with a lower maximum absorption rate than Loctite adhesive; and (ii) a progressive deterioration in the tensile properties occurred following an exponential function. Therefore, aging behavior results showed a clear correlation with the Arrhenius law, providing a predictive tool for the aging process and the aging process of the two adhesives followed Arrhenius kinetics. Ultimately, the knowledge gained from this study is intended to inform best practice in the use of adhesives, thereby improving the reliability and sustainability of the offshore renewable energy infrastructure.

Influence of pre-stretching and annealing on microstructure and mechanical properties evolution of twin-roll cast Mg-2Al-1Zn-1Ca (wt.%) plates

Pre-stretching and annealing treatments were conducted on twin roll cast Mg-2Al-1Zn-1Ca (AZX211, in wt.%) plates with a rare earth-like texture. Varying amounts of deformation were applied along the rolling direction (RD) and transverse direction (TD) of AZX211 alloy in order to modify its mechanical properties at room temperature. The results demonstrate that pre-stretching treatment effectively enhances the yield strength (YS), especially along the RD. The strengthening mechanism is attributed to the production of a large number of dislocations and sub-grain boundaries, but the work-hardening ability of the plate will be greatly weakened. Additionally, annealing treatment substantially improves the plasticity and in-plane anisotropy and restores the work-hardening ability. The notable distinction in the pre-stretching process between different directions lies in the underlying deformation mechanism. In case of RD, deformation is predominantly governed by the slip mechanism of {0002} 〈11−20〉 basal slip and {10−10} 〈11−20〉 prismatic slip, while along the TD, deformation is primarily controlled by {0002} 〈11−20〉 basal slip without significant twinning deformation. When a 6 % pre-stretching is conducted, the initial rare earth-like texture of the sample transforms into a symmetrically distributed double-peak basal texture, accompanied by grain refinement. This texture transformation is chiefly due to the dominance of {0002} 〈11−20〉 basal slip-driven deformation. Moreover, the annealed sample maintains a strong basal texture, owing to strain-induced recrystallization.

Thermodynamic and thermoelastic properties of hypostoichiometric MOX fuels with molecular dynamics simulations

Employing the Cooper-Rushton-Grimes (CRG) interatomic empirical potential with new parameters for U3+ interactions in U1-y,PuyO2-x, classical Molecular Dynamics simulations were carried out for the first time to compute the enthalpy, the lattice parameter, the elastic constants and derived properties of hypostoichiometric U1-y,PuyO2-x compounds (with y in the range 0-1, x between 1.92-2.0, and from 1000 K to melting points). As hypostoichiometry results from adding oxygen vacancies to U1-y,PuyO2, this study investigates how oxygen vacancies affect the thermodynamic and thermomechanical properties of MOX compounds. The most pronounced effect appears at high temperatures, where the so-called Bredig transition occurs. We observed that the effects of this transition on the properties are softened by the presence of oxygen vacancies. The analytical law of the heat capacity for stoichiometric mixed-oxide fuels U1-y,PuyO2 developed by Bathellier et al. [9] was modified by introducing the deviation from stoichiometry as a variable. It was fitted on Molecular Dynamics data of heat capacity and linear thermal expansion coefficient and a good agreement was found. To model the thermal evolution of mechanical properties up to the melting point, a new law was developed. The laws may be used in Fuel Performance Codes.

On the strength-ductility modifications in pure copper after severe plastic deformation

The aim of this work is to investigate experimentally and numerically the modifications of both strength and ductility after processing by severe plastic deformation, using several passes of repetitive corrugation and straightening on sheets made of pure copper. Experimental stress–strain curves are determined before and after processing in order to study the influence of the process on the mechanical properties. The modeling of the mechanisms responsible of the mechanical properties evolution is done through the development of an extended Gurson model including a dislocation-based modeling of hardening. The model developed is implemented into a finite element code and applied to the numerical prediction of the repetitive corrugation and straightening followed by a tensile test. The modifications of strength and ductility predicted numerically are qualitatively in good agreement with the experimental observations.

Revisiting the response of microstructure and performance to cold pre-strain and the early aging stage in Al–Zn–Mg–Cu alloy

In recent years, extensive research on dynamic precipitation has led to a growing interest in exploring how deformation affects microstructure and mechanical properties. In this study, the response of microstructure and performance to cold pre-strain and the early aging stage in the Al–Zn–Mg–Cu alloy was investigated using a combination of modelling and experimental approaches. A Kampmann-Wagner based numerical framework was developed and applied to the Al–Zn–Mg–Cu alloy. The deformation or quenching induced dislocations and vacancies, their dynamics and acceleration on the diffusivities of solute atoms, and the competition between homogeneous and heterogeneous nucleation were considered in the framework. The effect of the different pre-strain levels (0%–10%) on the evolution of vacancies, dislocations, precipitation kinetics and hardening are given in detail. The results suggest that the acceleration of precipitation kinetics and hardening during the aging process following pre-strain is primarily attributed to the overall increase in diffusivity resulting from deformation-induced dislocations, rather than vacancies. The simulation framework developed in the current work effectively captures the evolution of microstructure and mechanical properties, which has significant practical implications for materials manufacturing.

Thermal cycling-induced evolution of structure and local mechanical properties in metallic glass

The influence of thermal treatment on the long-term mechanical properties of two different kinds of metallic glasses was investigated in this study. As model systems, bulk metallic glasses (BMGs) with the composition of Pd43Cu27Ni10P20 cycled 60, 200, and 500 times between 77 K and room temperature and Zr44Ti11Cu10Ni10Be25 cycled 300, 500, and 700 times have been employed. To ensure that meaningful steady-state properties have been reached, experiments have been performed three years after sample preparation. It was found that the thermal cycling of the Pd-based BMGs had induced rejuvenation when compared to the non-cycled sample, including a higher relaxation enthalpy, lower modulus, hardness, activation volume, and shear transformation zone volume. However, for Zr-BMGs, a rejuvenation to relaxation behavior is observed. Also, while Zr-BMGs showed significantly changes in yielding behavior upon thermal cycling, fluctuations in Pd-BMGs were negligible. We speculate that the observed substantial differences between these two samples might originate because Pd-BMG has a denser structure and higher fragility, making it more difficult to induce excess free volumes.

Study on microstructure evolution and failure behavior of Ni3Al-based single crystal superalloy joints brazed with Ni-based filler

The microstructural characteristics of brazing seams significantly influence the mechanical properties of brazed joints. In this study, a novel Ni3Al-based single crystal superalloy(Alloy 1) with high Mo content was brazed with a Ni–B–Si–Ti filler. The evolution of microstructure and mechanical properties of brazed joints were investigated after thermal exposure at 1000 °C up to 300h. The brazed joint was mainly composed of the athermally solidified zone (ASZ), isothermal solidification zone (ISZ), diffusion affected zone (DAZ), and base metal (BM). As the increase of thermal exposure time, the tensile strength of the joint at 980 °C decreases from 625 MPa at 0h of thermal exposure to 443 MPa after 300h of thermal exposure. It is suggested that as the duration of thermal exposure increases, the skeleton phases gradually aggregate at the ASZ/ISZ interface, reducing the relative barrier effect of the skeleton in ASZ. Simultaneously, the ASZ/ISZ interface becomes smoother over time, which in turn leads to rapid crack propagation.

Evolution of fundamental mechanical properties with aliovalent Co/Cu partial substitution and preparation method for Y-123 system

This study investigates the effect of aliovalent Co/Cu replacement and preparation method on fundamental mechanical performance features of YBa2Cu3−xCoxO7−δ (Y-123) ceramic system depending on the crack propagation mechanism by Vickers hardness measurements (Hv) and mechanical investigation models for the first time. All the findings are verified by the scanning electron microscopy (SEM) examinations. Besides, the electron-dispersive X-ray (EDX) technique verifies the successful substitution mechanism. Besides, the Vickers hardness parameters improve systematically with the increment in the Co/Cu partial substitution (serving as a barrier) level due to formation of operable slip systems, ionic bond formations, and decrement of stress-amplified strain fields. Moreover, the Y-123 ceramic produced by solid-state reaction method and molecular weight of 0.20% presents the densest and smoothest surface morphology with the largest particle distributions and well-linked cobblestone-like grains. On the other hand, the Y-123 ceramic compounds produced by the sol–gel method are more sensitive and responsive to the indentation test loads. All the findings are wholly supported by the mechanical performance properties, including the shear modulus, resilience, and degree of granularity. Furthermore, the mechanical models indicate that every compound prepared exhibits the untypical reverse indentation size effect (RISE). Additionally, the modeling studies display that the induced cracking (IIC) approach is found to be the most appropriate method to examine true Vickers hardness parameters in the plateau limit regions. All in all, this comprehensive study reports efficiently exploiting the process–structure–property relationships in Y-123 ceramic material design for physical science and mechanical application fields using the aliovalent partial substitution and preparation condition.

Evolution of microstructure and mechanical properties of aluminum alloy induced by turning and ultrasonic surface rolling process

The microstructure and mechanical properties have a significant impact on the service performance of materials. This paper compared the microstructure and mechanical properties of 2024 aluminum alloy subjected to turning and ultrasonic surface rolling process (USRP). It was found that both turning and USRP can cause grain refinement and increased microhardness. The grain refinement induced by USRP was attributed to dislocation proliferation and T-phase fragmentation; At the same time, a quantitative relationship model between microhardness and microstructure during turning and USRP was constructed. The results showed that precipitation had the greatest impact on the microhardness induced by turning, while dislocations and grain refinement had the greatest impact on the microhardness induced by USRP; In addition, the mechanical performance response mechanism of the materials after turning and USRP was elucidated, and it was found that USRP can significantly enhance the yield strength of the materials.

Evolution of mechanical properties of shield tunnels induced by water-soil gushing

Water-soil gushing in shield tunnels has been a major threat to the safety of tunnel structures. However, traditional numerical methods cannot reasonably simulate large soil deformation around the tunnel caused by the water-soil gushing. Therefore, it is difficult to reveal the evolution of the internal force and deformation of tunnel structures. In this paper, based on the two-phase Material Point Method, the numerical analysis method for the water-soil gushing was established to investigate the development of water-soil pressure acting on the tunnel surface, and then the evolution of the tunnel mechanical behaviours in the process of tunnel gushing was further studied. The results indicate that during the “rapid gushing stage”, the tunnel surface pressures around the leakage point decrease sharply, whereas those on the tunnel invert increase significantly. This gives rise to a significant increase in the shear force and bending moment of the tunnel lining, with increase rates of 114% and 82%, respectively. In addition, the axial and angular deformation of Joint No.2 near the leakage point increased significantly, which may lead to serious longitudinal joint dislocation or even concrete crushing. Thus, close attention to the joint deformation is required.

Revealing the microstructure, texture evolution and mechanical properties along the whole wall of Mg-Gd-Y-Zn-Zr cylinders by tailoring rotary backward extrusion parameters

In this article, industrial-specification Mg-Gd-Y-Zn-Zr alloy cylinder parts were successfully prepared by rotary backward extrusion process. The microstructure distribution and mechanical properties evolution of the whole wall of different cylinder parts were investigated, and the effects of different rotation speeds on the microstructure and properties were also revealed. The results showed that the strain of the cylinder wall increased significantly with rotation speed increased, thereby generating a higher driving force for the microstructure refinement. The transformation of the inner wall progressed from the deformed zone (bulk-shaped long period stacking ordered (LPSO) phases, coarse deformed grains, and fine recrystallized grains) to the strongly affected zone (particle-shaped LPSO phases and fine recrystallized grains), with the latter expanding as rotation speed increased. Furthermore, there was a gradient distribution of strain in the cylinder walls, with the strain gradient intensifying alongside rotation speed. The transformation of the strongly affected zone into the deformed region from the inner to the outer wall suggested a diminishing effect of rotation speed on LPSO phases fragmentation and grain refinement. Notably, increasing rotation speed rendered improvements in the strength and ductility of the cylinder wall. And mechanical properties also displayed a gradient decrease from the inner wall to the outer wall. This variation in mechanical properties of different regions was closely associated with the contributions of grain boundary strengthening, texture strengthening and second phase strengthening.

Formation mechanism of surface gradient microstructure and mechanical properties evolution of Mg–Y-Nd-Gd-Zr alloy by ultrasonic rolling

The evolution mechanism of the microstructure and mechanical properties of a Mg–Y-Nd-Gd-Zr alloy subjected to different numbers of passes of the ultrasonic surface rolling process (USRP) was investigated. The results demonstrated an initial decrease followed by an increase in the surface roughness of the alloy. The optimal surface roughness was achieved after four passes, with a contour mean deviation of 0.06 μm and micro-roughness 10-point height of 0.55 μm. After the USRP, the alloy exhibited a composite gradient structure characterized by increased grain size and decreased dislocation, lamination, and twin densities. The depth of the gradient layer increased with each additional USRP pass, ranging from 650 μm (1 pass) to 910 μm (8 passes). Furthermore, the USRP treatment effectively enhanced the alloy strength; compared with the untreated samples; the yield strength increased by 34.2% in the gradient sample after one pass. No significant change was observed in the YS with an increasing number of rolling passes for Mg alloys, whereas both the tensile strength and elongation showed improvements. High-density twinning played a crucial role in enhancing the YS of the gradient samples without significant variation across different numbers of rolling passes, thus following a consistent pattern. The formation of more nanocrystals on the surface of Mg alloys after multiple rolling cycles is key to preventing premature fracture failure and improving the work-hardening rate.

Evolution of microstructure and mechanical properties of GTAW joint for magnesium alloy thin plate by post-weld reinforcement compression treatment

Gas tungsten arc welding (GTAW) joints of magnesium alloy thin plates generally exhibit low welding coefficients. Therefore, post-weld reinforcement compression treatment is utilized to improve mechanical properties of the joints in this experiment. The study shows that the grain shapes and sizes in various zones of the treated welded joints alter significantly, and the presence of twins is also detected especially in the base material (BM) and heat-affected zone (HAZ). The strength of the welded joints progressively rises with the increase in the compression reduction. The welding coefficient of the C3-joint reaches 91.6% when the compression reduction is 1 mm. The ultimate tensile strength (UTS), yield strength (YS), and elongation (EL) are 271 MPa,173 MPa and 7.2% respectively. The post-weld reinforcement compression treatment introduces abundant dislocations in the fusion zone (FZ), contributing significantly to the increase in joint strength. In addition, solid solution strengthening and texture strengthening also exert a role.

Phase stability and mechanical properties of the six-principal element TiVNbCrCoNi alloys

This study designed a series of six-principal element TiVNbCrCoNi alloys according to the maximum entropy principle under the constraint of valence electron concentration (VEC). The phase stability and mechanical properties were investigated. It was showed that at VEC levels below 5.2, the body-centered cubic (BCC)-structured solid-solution phase remained stable at room temperature. As VEC exceeded 8.0, the face-centered cubic (FCC)-structured solid-solution phase stabilized. In the VEC range of 5.2–8.0, (Co, Ni)Ti and Ni3Nb intermetallic compounds formed combining with the solid-solution phases. Both yield strength and ductility increased with increase of VEC in the BCC-structured solid-solution alloys. The phase stability was elucidated through First-principle and thermodynamic calculations, while the evolution of mechanical properties of solid-solution alloys was evaluated in terms of multiple parameters. The thermodynamic calculation achieved satisfactory accuracy after being adjusted to utilize atomic bond enthalpy instead of atomic electronegativity difference.