Electromagnetic Interference Shielding Effectiveness Research Articles

Enhancing structural analysis and electromagnetic shielding in carbon foam composites with applications in concrete integrating XGBoost machine learning, carbon nanotubes, and montmorillonite

Electromagnetic shielding in carbon foam composites involves using the natural conductivity of carbon foam to block or absorb electromagnetic fields. These composites protect sensitive electronic devices from electromagnetic interference (EMI), which can disrupt or damage their operation. The inclusion of XGBoost machine learning analyzes and optimizes the material compositions for electromagnetic interference shielding. By integrating Carbon Nanotubes (CNTs) and Montmorillonite (MMT) into samples of carbon foam, this research aims to identify the electromagnetic shielding effectiveness (SE), electrical conductivity, and dielectric permittivity at different frequencies of carbon foam composites. This analysis will facilitate the development of enhanced composite materials tailored for effective EMI shielding in concrete environments, particularly in structures housing sensitive electronic equipment. The novelty of this study lies in the dual integration of carbon nanotubes and montmorillonite into carbon foam composites, uniquely exploring their synergistic effects on both mechanical and electrical properties. The study employs XGBoost machine learning to optimize the material compositions for enhanced electromagnetic interference shielding. This study probes the dual integration of CNTs and montmorillonite into carbon foam composites, evaluating their synergistic impact on mechanical and electromagnetic properties. Incorporating 1 %, 3 %, and 5 % of these additives into carbon foams, substantial improvements were recorded in compressive, tensile, and flexural strengths, peaking with a 5 % MMT enhancement that nearly doubled the compressive strength from 3.96 MPa to 9.44 MPa. Concurrently, these composites displayed enhanced EMI SE, with detailed electrical characterizations at varying frequencies. Employing XGBoost machine learning, optimal material compositions were derived for EMI shielding, presenting advancements for industrial applications requiring robust structural and electrical performance.

Improvement of thermal, mechanical, and electromagnetic interference shielding properties of polyethylene nanocomposites by introducing non‐covalently modified carbon nanotube and reactive polyethylene copolymer

AbstractWe herein report the enhancement of thermal, electrical, electromagnetic interference (EMI) shielding, and mechanical performance of polyethylene (PE) nanocomposites by the introduction of non‐covalently modified multi‐walled carbon nanotube (MWCNT) and ethylene‐glycidyl methacrylate (EGMA) copolymer. For this purpose, benzylacetic acid‐functionalized MWCNT (BA‐M) is prepared by ball milling, and it is melt‐mixed with EGMA to prepare a masterbatch. The masterbatch is then melt‐compounded with neat PE to manufacture a series of PE/EGMA/BA‐M nanocomposites with 0.5–5 wt% MWCNTs. Electron microscopic and spectroscopic analyses confirm the successful fabrication of non‐covalently functionalized BA‐M, the uniform dispersity of MWCNTs in the PE matrix, and the chemical reactions between the carboxylic acid groups of BA‐M and the epoxy group of EGMA in the nanocomposites. Scanning calorimetric data reveals that BA‐M acts as an efficient nucleating agent for the crystallization of PE. The excellent dispersity and robust interfacial bonding of BA‐M in the PE matrix result in improved electrical and EMI shielding properties in PE/EGMA/BA‐M nanocomposites. Furthermore, the tensile strength, initial modulus, and impact strength of the nanocomposites gradually rise as the BA‐M content increases. Thus, the PE/EGMA/BA‐M nanocomposite containing 5 wt% MWCNT achieves excellent performance of EMI shielding effectiveness of ~14.7 dB/mm, tensile strength of ~34.5 MPa, initial modulus of ~295.7 MPa, and impact strength of ~539.9 J/m, which represent enhancements of ~265%, ~40%, ~82%, and ~452%, respectively, compared to pristine PE.Highlights Non‐covalently modified MWCNT (BA‐M) was prepared by facile ball milling. PE nanocomposites with BA‐M and EGMA were prepared by masterbatch melt‐mixing. Excellent dispersity and interfacial bonding of MWCNT in the PE matrix were attained. Tensile strength and initial modulus of the nanocomposites were highly improved. EMI shielding effectiveness of the nanocomposite with 5 wt% MWCNT was ~14.7 dB/mm.

Multifunctional polyimide/boron nitride nanosheet/Ti3C2Tx MXene composite film with three-dimensional conductive network for integrated thermal conductive, electromagnetic interference shielding, and Joule heating performances

With the demand for further miniaturization and higher frequency operation of electronic devices, polymer films with high thermal conductivity and electromagnetic interference (EMI) shielding effectiveness (SE) are urgently required. Herein, polyimide (PI)/boron nitride nanosheets (BNNS) aerogels with oriented porous structure are fabricated by unidirectional-freezing and freeze-drying methods. Subsequently, hierarchical PI/BNNS/Ti3C2Tx composite films with consecutively electrically and thermally conductive networks are successfully prepared via a unidirectional PI/BNNS aerogels-assisted immersion and hot-pressing strategy. Owing to the three-dimensional conductive dual networks of BNNS and Ti3C2Tx, the composite film exhibits excellent thermal conductivity with the maximum in-plane value of 4.73 W/(m·K), increased by 456 % compared to pure PI film. Moreover, the conductive network of Ti3C2Tx is conducive to the excellent EMI shielding performance, endowing the PI/BNNS/Ti3C2Tx composite film with an outstanding EMI SE value of 49.2 dB at 8.2 GHz with a low MXene content of 6 wt% and thickness of 300 μm. Furthermore, the composite film shows the superior Joule heating performance with fast thermal response and sufficient reliability. Therefore, the resulting composite film exhibits excellent thermal conductive, EMI shielding and Joule heating performance, which enables the potential application of multifunctional composites for thermal management and EMI shielding.

Absorption‐Dominant Electromagnetic Interference (EMI) Shielding across Multiple mmWave Bands Using Conductive Patterned Magnetic Composite and Double‐Walled Carbon Nanotube Film

AbstractThe revolution of millimeter‐wave (mmWave) technologies is prompting a need for absorption‐dominant EMI shielding materials. While conventional shielding materials struggle in the mmWave spectrum due to their reflective nature, this study introduces a novel EMI shielding film with ultralow reflection (<0.05 dB or 1.5%), ultrahigh absorption (>70 dB or 98.5%), and superior shielding (>70 dB or 99.99999%) across triple mmWave frequency bands with a thickness of 400 µm. By integrating a magnetic composite layer (MCL), a conductive patterned grid (CPG), and a double‐walled carbon nanotube film (DWCNTF), specific resonant frequencies of electromagnetic waves are transmitted into the film with minimized reflection, and trapped and dissipated between the CPG and the DWCNTF. The design factors for resonant frequencies, such as the CPG geometry and the MCL refractive index, are systematically investigated based on electromagnetic wave propagation theories. This innovative approach presents a promising solution for effective mmWave EMI shielding materials, with implications for mobile communication, radar systems, and wireless gigabit communication.

Nickel-Fe3O4@Graphene coated lightweight carbonized wood for efficient electromagnetic interference shielding

The miniaturization and integration of electronic equipment promote electromagnetic effect radiation pollution more and more serious. The lightweight, renewable electromagnetic interference (EMI) shielding materials is urgently needed. This study developed a high temperature carbonization, Fe3O4@Graphene impregnation, and electroless Ni technique to construct a carbonized wood composite with strong EMI shielding performance using sustainable natural wood as the raw material. The Fe3O4@Graphene is distributed throughout the carbonized wood to provide the conductivity and magnetism of the reinforced composite material, and provide more interfaces to increase the dielectric loss and magnetic loss, thereby exhibiting excellent EMI shielding performance. The results show that at low thickness (2 mm) and ultra-low density (0.284 g/cm3), the CWN-7 composite exhibits excellent EMI shielding effectiveness of up to 84.2 dB in the whole X-band (8.2–12.4 GHz). At the same time, it has extraordinary compressive strength and good thermal insulation performance. This study offers a different method for creating composite multifunctional electromagnetic shields out of carbonized green wood.

Smart windows with adjustable electromagnetic interference shielding using hydrogel technology

Thermochromic smart windows with adjustable electromagnetic interference (EMI) shielding capability are integral elements in modernized buildings, especially in military applications, due to their energy-saving benefits and ability to mitigate electromagnetic pollution. However, its application is limited by the relatively poor light transmission of conductive substances and the high demand for light transmission of thermochromic smart windows. Maintaining the thermochromic performance of smart windows while adjusting EMI shielding effectiveness (SE) poses a significant challenge. Here, we propose a straightforward approach to create a smart EMI shielding material with adaptable properties, including light transmission, shape, and EMI SE. This method involves a layer-by-layer polymerisation process followed by solvent substitution. The resulting hydrogel exhibits tunable optical properties, making it suitable for use as a smart window that responds to external conditions and offers local tunability. Noteworthy characteristics include high light transmittance (80.87 %), ultra-fast response time (16 s), multiple shape adjustments, adjustable EMI SE ranging from 0 to 27.64 dB, and strong adhesion, among other features. These findings suggest that the obtained hydrogels have significant potential to provide a substantial advantage in developing next-generation soft and intelligent smart EMI shielding windows.

An ultralight all‐fiber‐structure sponge with thermal and electromagnetic integrated insulation property

AbstractThe integration of thermal and electromagnetic interference (EMI) insulation is of great significance for fields such as aerospace that face extreme environments. The challenge lies in ensuring that the protective layer is lightweight while simultaneously possessing the ability to suppress heat conduction, heat convection, thermal radiation, and electromagnetic radiation. To address these challenges, we propose a novel ultralight all‐fiber‐structure composite sponge, yttria‐stabilized zirconia/polyvinyl butyral‐supported silver (YAP) nanofiber sponge, with ultralight mass (∼65 mg/cm3), exceptionally low thermal conductivity (21 mW/m K at 25°C, and 329 mW/m K at 500°C), and remarkable EMI shielding effectiveness (∼62.6 dB). Moreover, benefiting from its all‐fiber‐structure, the YAP nanofiber sponge can endure 100 cycles of compression up to 50% of its original volume while retaining its mechanical properties with minimal degradation. These characteristics render YAP nanofiber sponge an ideal material for integrated thermal and EMI insulation, offering a promising solution to the rigorous demands of extreme environment protection such as space exploration.

A PVDF/MWCNTs/GO@MWCNTs/AgNWs bilayer structured composite film with ultra‐high EMI shielding and conductivity performance

AbstractElectromagnetic interference (EMI) shielding materials with easy processing, high electrical conductivity, and excellent absorption loss are urgently needed in aerospace, military stealth and portable electronic devices. In this study, a polyvinylidene fluoride/multi‐walled carbon nanotubes (PVDF/MWCNTs)‐3 wt% composite film prepared by simple solution mixing and polyethylene terephthalate (PET) nonwoven scraping method was used as the substrate, and the PVDF/MWCNTs/graphene oxide@multi‐walled carbon nanotubes (PVDF/MWCNTs/GO@MWCNTs) and PVDF/MWCNTs/GO@MWCNTs/silver nanowires (PVDF/MWCNTs/GO@MWCNTs/AgNWs) bilayer composite films were prepared by vacuum‐assisted filtration (VAF). When the amount of GO@MWCNTs was 20 mL, the conductivity of PVDF/MWCNTs/GO@MWCNTs film is 3.5 × 101 S m−1, the total EMI shielding effectiveness (EMI SET) was 15.5 dB and the EMI absorption efficiency (EMI SEA) was 10.7 dB, the specific EMI SE (SSE/T) was 539.5 dB/ dB/(cm−2 g). When the amount of AgNWs was 25 mL, the conductivity of PVDF/MWCNTs/GO@MWCNTs/AgNWs film with 0.47 mm thickness was 1.6 × 104 S m−1, the EMI SET was 69.1 dB, the EMI SEA was 61.1 dB, and the SSE/T was 2320.0 dB cm2 g−1. The results show that the absorption was played a dominant role in the EMI shielding mechanism of obtained films. The addition of GO@MWCNTs/AgNWs increases the electrical conductivity and EMI shielding performance of the film more than the addition of GO@MWCNTs. This is mainly because GO， MWCNTs and AgNWs formed a novel three‐dimensional conductive network structure inside the composite film due to their hydrogen bonding and van der Waals forces, which increases the carrier channels and promotes the interaction between the internal microcurrents and the electromagnetic waves, achieving the purpose of attenuating the electromagnetic waves. The obtained PVDF/MWCNTs/GO@MWCNTs/AgNWs film has good potential in EMI shielding in aerospace, military and electronic intelligence applications.Highlights Well‐dispersed and highly conductive GO@MWCNTs were prepared by hydrothermal synthesis. AgNWs with good conductivity and high aspect ratio were prepared. PVDF‐based bilayer composite films with novel 3D conductive network were prepared. The synergistic EMI shielding mechanism of the film is discussed.

Strain‐Tolerant Nanocomposite Conductors with Engineered Bicontinuous Phase System by Additive Liquid/Solid Assembly

AbstractIntrinsically stretchable conductors are vital components in next‐generation flexible electronics. However, solid conductive networks are generally vulnerable to external deformations due to their incompatible mechanical properties with the highly elastic substrates or matrixes. It is still challenging to achieve precisely controlled conductive structure with stable electromechanical performances. Herein, a nanocomposite conductor with 3D engineered bicontinuous phase system is developed, which is constructed by alternately arranged robust solid‐phase and conductive liquid‐phase via additive liquid/solid assembly. The proper rheological properties and extraordinary structural compatibility of the liquid‐phase prompt the formation of bridged structure within the 3D periodic solid‐phase main skeleton, giving rise to stable and even strain‐enhanced electrical and electromagnetic interference (EMI) shielding properties under external deformation. A negative resistance change of −37% along with unabated EMI shielding effectiveness and mechanical properties are obtained at 100% strain, showing negligible performance degradation even after 10,000 cycles of rigorous stretching and releasing. A strain‐tolerant pressure‐sensing device is further demonstrated using the liquid/solid nanocomposite structure, delivering a unique function of precisely recognizing the local pressure at large tensile loading interference. This work provides a new paradigm for the manufacturing of nanocomposites with desired functionalities using the adequate nanofiller reserve toward practical strain‐tolerant applications.

Nanofiber derived MXene composite paper for electromagnetic shielding and thermal management

Despite the urgent demands in protecting wearable electronics from electromagnetic interference (EMI) in various conditions, it remains challenging to attain mechanically robust and flexible materials with both excellent EMI shielding and thermal managing performance. Herein, we report MXene composite paper that can provide multifunction with superior mechanical properties. To construct a hierarchical composite with 2D/0D reinforcements, the MXene paper is fabricated by hot pressing of electrospun Poly (vinylidene fluoride-co-hexafluoropropylene) (PVDF-HFP) nanofibers incorporated with MXene nanosheets and carbon black nanoparticles. Due to the laminated structure connected by nanoparticles, the flexible composite paper shows remarkable mechanical strength and fatigue resistance that can provide stable EMI shielding effectiveness of 500 dB/mm even after 10000th cyclic rolling. Moreover, the high in-plane electrical conductivity and out-of-plane thermal conductivity allow a fast electrothermal heating and cooling behavior, which qualifies the MXene paper as multifunctional surface for wearable electronics.

Lightweight polyimide/silica aerogel composite foams and their derived carbon foams for excellent flame retardancy, thermal insulation and EMI shielding performance

Multifunctional porous materials demonstrate ubiquitous applications in the fields of flame retardancy, thermal insulation and electromagnetic interference (EMI) shielding. In this work, a series of lightweight polyimide/silica aerogel (PIF/SiA) foams with exceptional thermal stability, flame retardancy and thermal insulation performance were prepared by employing microwave-assisted foaming and thermal imidization treatment, using polyester ammonium salt/silica aerogel (PEAS/SiA) powders as the derivative precursors. The limiting oxygen index and fire growth rate reached as high as 58.2 % and as low as 0.1 kW/(m2·s) for PIF/SiA composite foams, respectively, which was a result of the formation of micro/nano multi-scale pore structure of PIF skeleton and the “pearl-necklace-like” skeletal network of nano SiA. In addition, the PIF/SiA composite foams exhibited excellent thermal insulation and infrared stealth performance, which demonstrate a potential for long service life in fire protection use. Furthermore, the carbonized PIF/SiA (i.e., PICF/SiA) foams possessed enhanced mechanical (improvement of 117.6 %) and EMI shielding performance (specific EMI shielding effectiveness: 8541.9 dB/(g/cm2)) when compared with the original PIF/SiA composite foams. To sum up, a facile method was proposed to fabricate multifunctional PIF-based composite foams and their derived carbon foams for flame retardancy, thermal insulation and EMI shielding applications in high-end engineering sectors.

Robust ZTO-reinforced Ag nanowire hybrid transparent conductive thin films with absorption-enhanced electromagnetic interference shielding property

Technological advances have accelerated the pursuit of transparent conducting thin films (TCFs) with superior mechanical properties, durability, efficient optoelectrical performance and substrate compatibility as a pivotal focus in the realm of flexible transparent electronics. Against this background, this work investigates the fabrication of multilayer silver nanowire (AgNW) thin films reinforced by zinc tin oxide (ZTO) thin film encapsulation on polycarbonate substrates by a combination of sputtering and spin-coating techniques. An investigation of the influence of AgNW percolation networks on the optoelectrical properties of ZTO/AgNW/ZTO hybrid thin films was carried out. The impact of ZTO protective layers on the enhancement of electrical properties, adhesivity, flexibility and environmental stability of the multilayer TCF was elucidated. Additionally, to explore the compatibility of the fabricated TCF in integrated device and stealth applications, its electromagnetic interference shielding properties were investigated. The hybrid TCF showed 99.47% EMI shielding efficiency with an absorption-dominant EMI shielding effectiveness of 22.7 dB in the x-band region.

A Highly Deficient Medium-Entropy Perovskite Ceramic for Electromagnetic Interference Shielding under Harsh Environment.

Materials that can provide reliable electromagnetic interference (EMI) shielding in highly oxidative atmosphere at elevated temperature are indispensable in the fast-developing aerospace field. However, most of conductor-type EMI shielding materials such as metals can hardly withstand the high-temperature oxidation, while the conventional dielectric-type materials cannot offer sufficient shielding efficiency in gigahertz (GHz) frequencies. Here, a highly deficient medium-entropy (ME) perovskite ceramic as an efficient EMI shielding material in harsh environment, is demonstrated. The synergistic effect of entropy stabilization and aliovalent substitution on A-site generate abnormally high concentration of Ti and O vacancies that are stable under high-temperature oxidation. Due to the clustering of vacancies, the highly deficient perovskite ceramic exhibits giant complex permittivity and polarization loss in GHz, leading to the specific EMI shielding effectiveness above 30dB/mm in X-band even after 100 h of annealing at 1000°C in air. Along with the low thermal conductivity, the aliovalent ME perovskite can serve as a bifunctional shielding material for applications in aircraft engines and reusable rockets.

Recyclable Polymer Composites with a Wrinkled Core-Shell Structure for Highly Efficient EMI Shielding and Low Reflection.

Green electromagnetic interference (EMI) shielding materials not only require high shielding effectiveness (SE) and low reflection but also need to be recyclable after damage; however, it is challenging to strike a balance in practice. Here, a polyacrylamide (PAM) composite composed of numerous chemically cross-linked PAM@carbon nanotube (cPAM@CNT) core-shell particles featuring rich wrinkled microstructures was prepared using an adsorption-drying-shrinking strategy. The wrinkled microstructures enable the incident electromagnetic waves (EMWs) to undergo attenuation within the composites, achieving an average EMI SE of 67.5 dB in the X band. Due to the hygroscopicity of hydrophobically associated PAM (hPAM, an adhesive for cPAM@CNTs core-shell particles), the average EMI SE of the composites further increased to 83.2 dB after exposure to 91% relative humidity for 24 h, with only a 2.7 dB low reflection. Additionally, the composites also demonstrated excellent Joule heating, photothermal performance, and recyclability, which exhibit substantial promise for advanced EMI shielding applications.

Electromagnetic interference shielding and DFT study of barium hexaferrites nanoparticles coated polyaniline with heterointerface polarization behavior

Barium-hexaferrite-nanoparticles (BHNs) and polyaniline-nanoparticles (PNs) were prepared individually with average particle sizes of 50 nm and 42 nm. The two nanoparticles were then combined to create hybrid nanoparticles (HNs) with a ferritic core and a conductive surface, by chemically coating polyaniline onto the surface of BHNs via in-situ polymerization. The nanoparticle shape, size, structural, and morphological properties were analyzed using SEM, XRD, and PSA. The nanoparticles were dispersed into a PVDF matrix to produce nanocomposite-films (NFs) for testing EMI shielding effectiveness. The NFs exhibited excellent blocking of near infrared radiation and a shielding effectiveness of more than 50 dB in the microwave region when 30 wt% of HNs was used in the PVDF matrix. Density-function-theory (DFT) based on first-principle was used to confirm the interfacial polarization contribution at the heterointerface, revealing different electron occupied states and considerable charge transfer and accumulation at the interface, enhancing the EMI shielding effectiveness.

Ti3C2Tx Electromagnetic Shielding Performance: Investigating Environmental Influences and Structural Changes

AbstractMXenes, a promising family of 2D transition metal carbides/nitrides, are renowned for their exceptional electronic conductivity and mechanical stability, establishing them as highly desirable candidates for advanced electromagnetic interference (EMI) shielding material. Despite these advantages, challenges persist in optimizing MXene synthesis methods and improving their oxidation resistance. Surface defects on MXenes significantly impact their electronic properties, impeding charge transport and catalyzing the oxidation process. In this study, a novel synthesis protocol derived from the conventional, minimally invasive layer delamination (MILD) method, is presented. Two additional steps are introduced aiming at enhancing process yield, addressing a crucial issue as conventional methods often yield high‐quality individual MXene flakes but struggle to generate sufficient quantities for bulk material production. This approach successfully yields Ti3C2Tx films with excellent conductivity (3973.72 ±121.31 Scm−1) and an average EMI shielding effectiveness (SE) of 56.09 ± 1.60 dB within the 1.5 to 10 GHz frequency range at 35% relative humidity (RH). Furthermore, this investigation delves into the long‐term oxidation stability of these films under varying RH conditions. These findings underscore the effectiveness of this innovative synthesis approach in elevating both the conductivity and EMI shielding capabilities of MXene materials. This advancement represents a significant step toward harnessing MXenes for practical applications requiring robust EMI shielding solutions. Additionally, insights into long‐term stability offer critical considerations for implementing MXenes in real‐world environments.

Layer-by-layer assembly of boron arsenide and copper nanoflake-based aramid nanofibers for thermoconductive electromagnetic interference shielding materials with superior mechanical flexibility and flame retardancy

Flexible and wearable electronics represent an emerging frontier, but realizing their potential requires addressing challenges like electromagnetic interference (EMI) shielding, electrical insulating thermal management, and mechanical flexibility. Layer-by-layer structure with alternating conductive and insulating layers offers a promising solution. In this work, we fabricated layer-by-layer structured papers combining boron arsenide (BA) as insulating layers and two-dimensional copper nanoflake (CuF) as conductive layers based on aramid nanofiber (ANF) film via alternating vacuum filtration. The resultant paper (BA4/CuF3) consists of 3 layers of CuF (50 wt%) based ANF (CuF@ANF) conductive layers sandwiched between 4 layers of BA (50 wt%) based ANF (BA/ANF) insulating layers providing exceptional EMI shielding effectiveness (SE) up to 52 dB in the X-band frequency, and in-plane thermal conductivity up to 32.8 W/mK. Meanwhile, the composite papers also demonstrate excellent mechanical flexibility, with the BA4/CuF3 papers exhibiting a tensile strength of 92.38 MPa and EMI SE above 50 dB. Moreover, the composites impart thermal stability up to 500 °C and reduce flammability. The concurrent enhancement of EMI shielding, thermal conductivity, and mechanical properties confirms the potential of layer-by-layer BA/CuF papers for next-generation flexible electronics demanding electromagnetic protection and thermal management.

Effects of surface modification on mechanical properties and electromagnetic interference shielding properties of carbon fiber/silk fiber hybrid composites

AbstractIn this paper, a hybrid approach was employed by integrating a high‐modulus, high‐tensile‐strength carbon fiber fabric (CFF) with a low‐density, high‐toughness silk nonwoven fabric (SNWF) to fabricate CFF‐SNWF reinforced epoxy (CFF‐SNWF/EP) hybrid composites. Through the surface freeze‐induced self‐assembly process, the multiscale hybrid modified layers were successfully constructed on the surfaces of both CFF and SNWF. This novel approach effectively enhanced the interfacial strength of the hybrid fibers (HFs). Comparing the performance of the modified composites with unmodified CFF reinforced epoxy (CFF/EP), significant improvements in both tensile strength and interlaminar shear strength were observed. Specifically, the tensile strength and interlaminar shear strength of the modified composites reached 626.7 and 39.16 MPa, a rise scope of 17.1% and 14.8%, respectively. In addition, the hybrid fibers reinforced polymers (HFRPs) exhibited a superior electromagnetic interference (EMI) shielding capabilities. For insistence, the modified CFF/EP with a thickness of 2.0 mm showed an impressive EMI shielding effectiveness value of 50 dB. These findings underscore the promising application potential of CFF‐SNWF/EP hybrid composites, particularly in the field of consumer electronics.Highlights The surface of hybrid fiber was modified by PDA‐GO‐OCNTs‐WPU. Multi‐scale structure contributes a lot in composite performance. Hybrid effect before and after interfacial modification is performed. The hybrid interface modification and hybrid structure were analyzed.

Synergistically enhanced electromagnetic interference shielding and mechanical properties of epoxy resin composites with a preconstructed hierarchical structure

AbstractElectromagnetic interference (EMI) shielding materials have attracted extensive attention as highly integrated electronic devices generate large amounts of electromagnetic pollution. Here, PNF/NGx‐EP composites with excellent EMI shielding properties and superior flexural strength were reported, where nickel‐plated carbon fiber (NF) felts and NH2‐Graphene (NG) were adopted to pre‐construct a hierarchical structure within epoxy resin (EP). The macroscopic NF network constructed a continuous conductive pathway and the NG grafted on the surface of NF formed a second microscopic conductive network. Consequently, the PNF/NG0.5 felts exhibited a quite high electrical conductivity of 138.4 S/cm, and the PNF/NG0.5‐EP composites presented excellent EMI shielding effectiveness (EMI SE) (57.4 dB at 11.9 GHz). Intriguingly, the flexural strength of the NF/EP composites was enhanced after the incorporation of NG, which was attributed to the mechanical locking effect and covalent bonding. In summary, this approach reconciles the contradiction between EMI shielding properties and mechanical properties of EP composites, and allows them to be promisingly employed for EMI shielding and protection in aerospace, weaponry, and communications.Highlights A hierarchical structure of PNF/NGx felts was preconstructed within EP via Michael addition/Schiff base reaction. The PNF/NGx‐EP composites exhibited remarkable EMI shielding properties (57.4 dB) and superior flexural strength (137.0 MPa), which are expected to realize practical applications in EMI shielding.

Sandwich-Structured Mxene/Waste Polyurethane Foam Composites For Highly Efficient Electromagnetic Interference, Infrared Shielding and Joule Heating.

Electromagnetic interference (EMI) shielding and infrared (IR) stealth materials have attracted increasing attention owing to the rapid development of modern communication and military surveillance technologies. However, to realize excellent EMI shielding and IR stealth performance simultaneously remains a great challenge. Herein, a facile strategy is demonstrated to prepare high-efficiency EMI shielding and IR stealth materials of sandwich-structured MXene-based thin foam composites (M-W-M) via filtration and hot-pressing. In this composite, the conductive Ti3C2Tx MXene/cellulose nanofiber (MXene/CNF) film serves as the outer layer, which reflects electromagnetic waves and reduces the IR emissivity. Meanwhile, the middle layer is composed of a porous waste polyurethane foam (WPUF), which not only improves thermal insulation capacity but also extends electromagnetic wave propagation paths. Owing to the unique sandwich structure of "film-foam-film", the M-W-M composite exhibits a high EMI shielding effectiveness of 83.37dB, and in the meantime extremely low emissivity (22.17%) in the wavelength range of 7-14µm and thermal conductivity (0.19W m-1 K-1), giving rise to impressive IR stealth performance at various surrounding temperatures. Remarkably, the M-W-M composite also shows excellent Joule heating properties, capable of maintaining the IR stealth function during Joule heating.