Effective Electromechanical Coupling Research Articles

Influence of polymer types on the performance of piezoelectric ceramic/polymer composite arrays based on 1–3 type structure

Piezoelectric ceramic/polymer composite array elements based on a 1–3 structure are widely used in high-frequency transducers. This study selected three commonly used polymers (epoxy resin, silicone rubber, and polyurethane) to prepare three types of piezoelectric ceramic/polymer composite array elements. These elements were tested using a concentric ring sampling scheme from the inside to the outside and analyzed through finite element simulation to explain the performance differences in piezoelectric ceramic/polymer composite arrays. The test results demonstrate that compared to composite arrays made with piezoelectric ceramic and epoxy resin or polyurethane, piezoelectric ceramic/silicone rubber composite arrays exhibit superior resonance characteristics and consistency. The resonance frequency fluctuation is within 6 kHz, with a maximum deviation factor of 1.22 %, and an average effective electromechanical coupling factor of up to 0.69. The experimental results also show significant performance differences between edge and non-edge elements, suggesting that in practical applications, edge elements of the array can be set as dummy elements to ensure array consistency.

Design and Fabrication of a Film Bulk Acoustic Wave Filter for 3.0 GHz-3.2 GHz S-Band.

Film bulk acoustic-wave resonators (FBARs) are widely utilized in the field of radio frequency (RF) filters due to their excellent performance, such as high operation frequency and high quality. In this paper, we present the design, fabrication, and characterization of an FBAR filter for the 3.0 GHz-3.2 GHz S-band. Using a scandium-doped aluminum nitride (Sc0.2Al0.8N) film, the filter is designed through a combined acoustic-electromagnetic simulation method, and the FBAR and filter are fabricated using an eight-step lithographic process. The measured FBAR presents an effective electromechanical coupling coefficient (keff2) value up to 13.3%, and the measured filter demonstrates a -3 dB bandwidth of 115 MHz (from 3.013 GHz to 3.128 GHz), a low insertion loss of -2.4 dB, and good out-of-band rejection of -30 dB. The measured 1 dB compression point of the fabricated filter is 30.5 dBm, and the first series resonator burns out first as the input power increases. This work paves the way for research on high-power RF filters in mobile communication.

Use of periodic 2D pillar array for performance enhancement of AlN-based SMR BAW resonators

This paper discusses the applicability of a two-dimensional (2D) periodic pillar array as the first layer of an acoustic mirror for AlN-based solidly mounted resonators of bulk acoustic waves. It is based on the idea that the periodic pillar array behaves like a uniform layer when the period is much smaller than the wavelength and its behavior is given by the ensemble average of pillar materials. The simulation shows that the effective electromechanical coupling factor can be enhanced close to that of AlN-based film bulk acoustic resonators when the slot ratio is large. It is also shown that the use of a 2D pillar array can enhance the reflectivity of the Bragg reflector. It should be noted that the periodic 2D pillar array can also control the anisotropy of wave propagation along the surface. Owing to this, transverse mode resonances can be suppressed well by adjusting the wave dispersion curve properly.

Highly improved quality factor of the film bulk acoustic wave resonator by introducing a high quality ZnO buffer layer

The inferior film quality of sputtered AlN has hindered the further development of high-performance film bulk acoustic wave resonators (FBAR). In this work, the ZnO buffer layer was introduced into the FBAR to improve the performance of FBAR for the first time. Compared with its counterpart without the buffer layer, the devices with a buffer layer exhibited a far higher average quality factor (2π times the maximum energy stored in the FBAR/energy dissipated per period) of 2575 ± 136, which was about 64 % larger than that without a buffer layer. Benefiting from the enhanced crystalline quality of AlN, the device also showed an improved effective electromechanical coupling coefficient.

Calibration of multiple shunted piezoelectric transducers with correction for residual modes and shunt interactions

Piezoelectric shunt damping can be used for efficient vibration mitigation of a single or multiple vibration modes of a structure. Several analytical tuning expressions have been derived for numerous circuit topologies for a single shunt. However, when multiple shunted piezoelectric transducers are attached to a flexible structure, their individual interactions alongside the spill-over from residual modes affect the calibration accuracy. In this paper, explicit correction terms that represent these effects are presented for multiple shunted piezoelectric transducers targeting a single vibration mode. The correction terms are obtained from the evaluation of effective electromechanical coupling factors, while proper balancing between shunts follows from an assumed proportionality between shunt forces. The proposed correction method is applicable to general shunt architectures, for which tuning is available when targeting a single-degree-of-freedom structure. Its ability to regain nearby optimal damping properties is illustrated numerically for the classic series RL shunt.

Giant Flexoelectric Effect in Snapping Surfaces Enhanced by Graded Stiffness

AbstractFlexoelectricity is present in nonuniformly deformed dielectric materials and has size-dependent properties, making it useful for microelectromechanical systems. Flexoelectricity is small compared to piezoelectricity; therefore, producing a large-scale flexoelectric effect is of great interest. In this paper, we explore a way to enhance the flexoelectric effect by utilizing the snap-through instability and a stiffness gradient present along the length of a curved dielectric plate. To analyze the effect of stiffness profiles on the plate, we employ numerical parameter continuation. Our analysis reveals a nonlinear relationship between the effective electromechanical coupling coefficient and the gradient of Young’s modulus. Moreover, we demonstrate that the quadratic profile is more advantageous than the linear profile. For a dielectric plate with a quadratic profile and a modulus gradient of − 0.9, the effective coefficient can reach as high as 15.74 pC/N, which is over three times the conventional coupling coefficient of piezoelectric material. This paper contributes to our understanding of the amplification of flexoelectric effects by harnessing snapping surfaces and stiffness gradient design.

The effect of busbar structure on Q factor enhancement and spurious mode suppression in Lamb wave resonators

Lamb wave resonators (LWRs) exhibiting high-quality factors and clean spectra demonstrate promising applications in RF communication and sensing. This paper discusses the relationship between the spurious mode, the quality factor, and the effective electromechanical coupling factor of resonators. When the resonant frequency of the spurious mode is slightly below the parallel resonant frequency (fp), the quality factor at fp (Qp) decreases dramatically. To enhance Qp and suppress the spurious mode, the LWRs with busbars including only the top electrode (non-overlap busbars) and the LWRs with busbars incorporating both top and bottom electrodes (overlap busbars) are designed and fabricated. The LWR with 12 μm-wide overlap busbars exhibits a notable enhancement in Qp, elevating it from 553.76 to 1488.17 and suppresses the spurious mode simultaneously. This research introduces a promising approach to suppress the spurious mode and enhance the quality factor of Lamb wave resonators, thereby holding great potential for applications in sensors and mobile communication.

Systematic evaluation of the radial polarized piezoelectric ceramic micro-tube for high-temperature microfluidics

Piezoelectric ceramic micro-tube (PCMT) featuring quick response and driving displacement resolution has been widely applied in the microfluidic field. With more and more microfluidic applications being conducted in high temperatures, there is an increased demand for high-temperature PCMTs. However, few reports were focused on evaluating the performance of PCMTs especially in high-temperature conditions, which hinders its applications greatly. In this paper, a radial polarized high-temperature PCMT with an inner diameter (ID) of 0.75 mm, an outer diameter (OD) of 1.2 mm and a length of 15 mm was fabricated first. Scanning electron microscope (SEM) test shows that this ceramic tube presents a homogenous and dense microstructure. Impedance spectrum tests at different temperatures show that the effective electromechanical coupling factor (keff) of this PCMT remains stable from room temperature to 250 °C, indicating good high-temperature stability. Quasi-steady axial displacement tests executed by the instrument constructed by our group show that this PCMT represents a linear driving response under 100 V. Based on systematic evaluations, the PCMT was used to fabricate a piezoelectric high-temperature nozzle for generating high-frequency droplets, through which tin droplet targets with a repetition frequency of 20 kHz and a diameter of 100 μm was obtained at 250 °C. The successful application demonstrates that the PCMT which was evaluated systematically can be used in practical high-temperature applications.

Advanced technologies of FBAR for tuning effective electromechanical coupling coefficient

The film bulk acoustic wave resonator (FBAR) is one of the most popular devices in the radio frequency field. Numerous researchers are simultaneously working to develop an effective electromechanical coupling coefficient (keff2) tuning technology, aiming to meet the diverse bandwidth requirements of the 5 G era. Based on a traditional FBAR process, this work prepares several different devices and then analyzes the four factors that influence keff2 from the perspective of process, material, and design. The pillar structure achieves the largest keff2 tuning range of 2.84% (33 MHz). The composite piezoelectric film can tune the overall resonant frequency in a wide range, and its keff2 tuning range is 1.75% (12.5 MHz). The area effect tunes the fs in a small range, ultimately achieving a keff2 tuning range of 1.16% (11 MHz). Film stress regulation achieves keff2 tuning range of 2.73% (30 MHz), but it has the greatest difficulty. The integration of various keff2 tunable methods has important guiding significance for the design of FBAR filters in the future.

Design of a bulk-lead zirconate titanate ultrasonic transducer array addressing specific excitation modes

Conventional ultrasonic transducer arrays generally use simultaneous or delayed excitation methods to generate various types of wave fronts in ultrasonic testing. Such array excitation modes are relatively simple and unable to maximize the functions of the array elements or element apertures. Accordingly, this study developed a novel excitation ultrasonic transducer array with flexible excitation aperture. A minimum row-column-addressing planar array structure for ultrasonic transducers based on bulk lead zirconate titanate (PZT) was designed for industrial ultrasonic testing. In addition, a transducer structure design scheme and truth table for array addressing with excitation logic were provided. By performing an acoustic field simulation, this study analyzed the relationship between the longitudinal amplitude and resonant frequency of the array elements and the impedance distribution. The transducer was fabricated and packaged using a circuit board and bulk PZT array elements. Testing revealed that the resonant frequency of the array was 1.07 MHz, the effective electromechanical coupling coefficient was 0.40, and the fractional bandwidth of the pulse echo response and spectrum was 38.46%. Using an aluminum block, performance in single-element, row-, column-, and full-array excitation was tested, and echo curves were obtained for multiple apertures. Using a single-circuit module, the transducer realized flexible gating and excitation of the array elements. The research provided a new method for industrial ultrasonic transducer array design.

Frequency Response for Sweep-Up and Sweep-Down of Piezoelectric Energy Harvester

PurposeThe aim of this work is to study the frequency response of linear and nonlinear piezoelectric vibration energy harvester (pVEH) based on Duffing-type nonlinearity and Kirchhoff’s law, and the effect of the effective electromechanical coupling on the frequency response of nonlinear pVEH.MethodsThe analytical technique based on the harmonic balance method (HBM) is used to obtain the mechanical and electrical frequency responses of linear and nonlinear pVEH, and the Jacobian matrix is used to analyze the solutions’ stability. The Runge–Kutta fourth-order method as a numerical technique is used to solve the ordinary differential equations of pVEH.ResultsThe analytical calculations are completed, and the frequency response solution of displacement of pVEH is contained in real and complex values and those of electrical responses are presented. The harmonic balance results are compared with numerical simulations for various hardening nonlinear springs. Simple analytical expressions for the jump points are suggested for the sweep-up and sweep-down frequencies of pVEH.ConclusionsThe analytical analysis shows that the jump-down frequency ratios have definite behaviors for each low and high effective electromechanical coupling of hardening-nonlinear pVEHs. Moreover, the jump-up frequency ratio is directly proportional to the effective electromechanical coupling of hardening nonlinear pVEHs.

Research on high sensitivity integrated transmit and receive hydroacoustic transducer

In response to the application demand in the field of hydroacoustic for high efficiency transmitting and high sensitivity receiving, overlapping frequency bands of transmitting and receiving, and structurally integrated high frequency hydroacoustic transducer. In this paper, a high-sensitivity transducer with integrated transmit and receive is developed. The transducer consists of two parts: the transmitting unit is 1–3 type piezoelectric composite material; the receiving unit is single metal plate air column array structure, and the effective electromechanical coupling coefficient is improved by changing the piezoelectric ceramic structure, thus improving the receiving sensitivity. Through theoretical analysis and finite element analysis determined the conditions of integration of transmitting and receiving. Finally, the transducer prototype was fabricated and tested. The results showed that the resonant frequency of the transmitter unit was 249 kHz, the anti-resonant frequency of the receiver unit was 253 kHz, and the maximum transmit voltage response and receive sensitivity were 180.1 dB and −175.8 dB, respectively, which satisfied the transceiver condition and high sensitivity performance.

High Electromechanical Coupling Coefficient of Longitudinally Excited Shear Wave Resonator Based on Optimized Bragg Structure.

In this work, a longitudinally excited shear-wave resonator (YBAR) based on single-crystalline lithium tantalate (LiTaO3, LT) thin film is proposed. The YBAR has a 200 nm X-cut thin film and molybdenum electrode. A high effective electromechanical coupling coefficient (k2eff) of up to 19% for the suspension-type structure was obtained. Furthermore, a Bragg reflector (SiO2/Pt) with optimized layer thickness ratio was employed to improve the performance of the YBAR. Compared to the acoustic wave resonators with the conventional quarter-wave (λ/4) Bragg reflector, the proposed YBAR with an optimized Bragg reflector can reflect both the longitudinal and shear waves efficiently, and resonators with spurious-free response and high quality (Q) value were achieved. This work provides a potential solution to enabling high coupling micro-acoustic resonators with high Q factor in the 5G/6G communication system.

Design, Optimization and Performance Assessment of Single Port Film Bulk Acoustic Resonator through Finite Element Simulation.

In this paper, the study is supported by design, FEA simulation, and practical RF measurements on fabricated single-port-cavity-based acoustic resonator for gas sensing applications. In the FEA simulation, frequency domain analysis was performed to enhance the performance of the acoustic resonator. The structural and surface morphologies of the deposited ZnO as a piezoelectric layer have been studied using XRD and AFM. The XRD pattern of deposited bulk ZnO film indicates the perfect single crystalline nature of the film with dominant phase (002) at 2θ = 34.58°. The AFM micrograph indicates that deposited piezoelectric film has a very smooth surface and small grain size. In the fabrication process, use of bulk micro machined oxide (SiO2) for the production of a thin membrane as a support layer is adopted. A vector network analyzer (Model MS2028C, Anritsu) was used to measure the radio frequency response of the resonators from 1 GHz to 2.5 GHz. As a result, we have successfully fabricated an acoustic resonator operating at 1.84 GHz with a quality factor Q of 214 and an effective electromechanical coupling coefficient of 10.57%.

Design and Characterization of Ultrasonic Langevin Transducer 20 kHz Using a Stepped Horn Front-Mass

Ultrasonication is a method that is widely used in various fields. One of its applications is to accelerate the process of homogenization, emulsification, and extraction. In the ultrasonicator system, the transducer is an extremely important device. The resonant frequency, longitudinal vibration amplitude, and electromechanical coupling are the targets in designing an ultrasonic transducer. In this investigation, the main contribution was the development of a simple and effective method for mechanically tuning the resonant frequency of the transducer by adding mass to the front end of the mass or stepped horn. This study also aimed to obtain optimal results by examining the effects of geometric dimensions, bolt prestress, stress distribution, resonant frequency, amplitude, and electrical impedance. The ultrasonic transducer model was designed with a resonant frequency of 20 kHz and simulated using the finite element analysis. The steps involved included calculating the dimensions and geometric structure of the transducer, modeling using the finite-element method, and experimental validation. The simulation results and measurements showed that the series resonant frequency, electrical impedance, and effective electromechanical coupling of the Model-4 transducer 16∙13 mm radiator configuration were 20.15 kHz, 100 Ω, and 0.2229 from the simulation results, and 20.17 kHz, 24.91 Ω, and 0.2033 from the measurement results. A percentage difference, or relative error, of 0.1% was obtained between the simulation and the experimental results for this Model-4 with bolt prestressing at 15 kN.

Multiphysics Modeling and Analysis of Sc-Doped AlN Thin Film Based Piezoelectric Micromachined Ultrasonic Transducer by Finite Element Method.

This paper presents a Piezoelectric micromechanical ultrasonic transducer (PMUT) based on a Pt/ScAlN/Mo/SiO2/Si/SiO2/Si multilayer structure with a circular suspension film of scandium doped aluminum nitride (ScAlN). Multiphysics modeling using the finite element method and analysis of the effect of different Sc doping concentrations on the resonant frequency, the effective electromechanical coupling coefficient (keff2) and the station sensitivity of the PMUT cell are performed. The calculation results show that the resonant frequency of the ScAlN-based PMUT can be above 20 MHz and its keff2 monotonically rise with the increasing doping concentrations in ScAlN. In comparison to the pure AlN thin film-based PMUT, the static receiving sensitivity of the PMUT based on ScAlN thin film with 35% Sc doping concentration is up to 1.61 mV/kPa. Meanwhile, the static transmitting sensitivity of the PMUT is improved by 152.95 pm/V. Furthermore, the relative pulse-echo sensitivity level of the 2 × 2 PMUT array based on the Sc doping concentration of 35% AlN film is improved by 16 dB compared with that of the cell with the same Sc concentration. The investigation results demonstrate that the performance of PMUT on the proposed structure can be tunable and enhanced by a reasonable choice of the Sc doping concentration in ScAlN films and structure optimization, which provides important guidelines for the design of PMUT for practical applications.

Super-High-Frequency Bulk Acoustic Resonators Based on Aluminum Scandium Nitride for Wideband Applications.

Despite the dominance of bulk acoustic wave (BAW) filters in the high-frequency market due to their superior performance and compatible integration process, the advent of the 5G era brings up new challenges to meet the ever-growing demands on high-frequency and large bandwidth. Al1-xScxN piezoelectric films with high Sc concentration are particularly desirable to achieve an increased electromechanical coupling (Kt2) for BAW resonators and also a larger bandwidth for filters. In this paper, we designed and fabricated the Al1-xScxN-based BAW resonators with Sc concentrations as high as 30%. The symmetry of the resonance region, border frame structure and thickness ratio of the piezoelectric stack are thoroughly examined for lateral modes suppression and resonant performance optimization. Benefiting from the 30% Sc doping, the fabricated BAW resonators demonstrate a large effective electromechanical coupling (Keff2) of 17.8% at 4.75 GHz parallel resonant frequency. Moreover, the temperature coefficient of frequency (TCF) of the device is obtained as -22.9 ppm/°C, indicating reasonable temperature stability. Our results show that BAW resonators based on highly doped Al1-xScxN piezoelectric film have great potential for high-frequency and large bandwidth applications.

Analysis and Optimization of Bending Vibration Modes of a Trilaminar Bending Ring Transducer with Unequal Diameters

In this study, we propose a fast calculation method that utilizes Kirchhoff’s hypotheses and electroelasticity theory to derive the resonant frequency, antiresonant frequency, and effective electromechanical coupling coefficient of a trilaminar bending ring transducer with unequal diameters. The accuracy of the theoretical method is validated through finite element analysis (FEM) and experimental tests. Furthermore, we perform optimization of the effective electromechanical coupling coefficient of the first-order bending vibration of the trilaminar bending ring transducer. Our optimization results indicate that, under the free inner and fixed outer boundary conditions, the effective electromechanical coupling coefficient initially increases to a maximum value and then rapidly decreases as r1/r2 increases. This behavior can be attributed to the out-of-phase vibrations and the in-phase electric field excitation on both sides of the bending ring vibration nodal circle. Finally, we present the optimized size configuration required to achieve the maximum effective electromechanical coupling coefficient. This study provides theoretical guidance for the design and optimization of trilaminar bending ring transducers with unequal diameters and has the potential to significantly advance the field of crosswell seismic source technology.

Investigation of the equivalent circuit and performance of an ultrasonic transducer under a force load

In ultrasonic processing technology applications, the force load can cause a drift in the resonance frequency of the ultrasonic transducer and significantly reduce its mechanical quality factor. The traditional equivalent circuit of an ultrasonic transducer can only be used to calculate performance parameters without a force load but not with a force load. Based on Mason’s equivalent circuit, a new equivalent circuit for ultrasonic transducers under a force load is derived while considering the effects of the force load on the material parameters and various types of losses in piezoelectric ceramics. Furthermore, performance parameters are analyzed, such as the resonance frequency, effective electromechanical coupling coefficient, and mechanical quality factor. The ultrasonic transducer sample is produced and the experimental platform is constructed for applying force loads on the ultrasonic transducer. The theoretical model is verified by static loading on the ultrasonic transducer. The proposed equivalent circuit provides theoretical guidance for tracking the exact resonance frequency and performance parameters of force-loading ultrasonic transducers.

Design and Performance Enhancement of a Piezoelectric Micromachined Ultrasonic Transducer Based on NBBT Lead-Free Piezoelectric Single-Crystal Thin Film

Piezoelectric micromachined ultrasonic transducers (PMUTs) have attracted widespread attention due to their high performance, miniaturization, and easy integration with semiconductor processes. In this paper, a PMUT device based on high-performance and lead-free Na0.5Bi0.5TiO3-BaTiO3 (NBBT) piezoelectric single-crystal thin films was designed for the application of medical high-frequency ultrasonics. Three-dimensional modeling and analysis of PMUT elements on the proposed structure were performed via the finite element method. The relationship between structure configuration in terms of the top electrode and the cavity shape of the bottom was studied. The PMUT properties and its device performance, including resonant frequency, effective electromechanical coupling factor (keff2), and the static sensitivity of different device structures, were analyzed. In addition, by rotating the Euler Angle γ of the NBBT piezoelectric single-crystal film, the static sensitivity and keff2 of the model are improved to 1.34 when γ is rotated to 45 ± 5°. It was shown that the PMUT using rotated NBBT demonstrated an enhanced relative pulse-echo sensitivity of −46 dB and a bandwidth of 35% when the reflective surface was 200 μm. We conclude that the PMUT in accordance with an NBBT piezoelectric single-crystal film designed by simulation offers a high frequency, larger keff2, and high sensitivity, which provides application prospects in high-resolution and high-frequency medical ultrasonic imaging.