Effect Of Copper Content Research Articles

Effect of copper content on the pyrolysis process of organic components in waste printed circuit boards: Based on experimental and quantum chemical DFT simulations

In recent years, scientists have become increasingly concerned in recycling electronic trash, particularly waste printed circuit boards (WPCBs). Previous research has indicated that the presence of Cu impacts the pyrolysis of WPCBs. However, there may be errors in the experimental results, as printed circuit boards (PCBs) with copper and those without copper are produced differently. For this experiment, we blended copper powder with PCB nonmetallic resin powder in various ratios to create the samples. The apparent kinetics and pyrolysis properties of four resin powders with varying copper concentrations were compared using nonisothermal thermogravimetric analysis (TG) and thermal pyrolysis-gas chromatography mass spectrometry (Py-GC/MS). From the perspective of kinetics, the apparent activation energy of the resin powder in the pyrolysis reaction shows a rise (0.1＜α＜0.2)-stable (0.2＜α＜0.4)-accelerated increase (0.4＜α＜0.8)- decrease (0.8＜α＜0.9) process. After adding copper powder, the apparent activation energy changes more obviously when (0.2＜α＜0.4). In the early stage of the pyrolysis reaction (0.1＜α＜0.6), the apparent activation energy is reduced, but when α=0.8, it is much higher than that of the resin sample without copper. Additionally, it is discovered using thermogravimetric analysis and Py-GC/MS that copper shortens the temperature range of the primary pyrolysis reaction and prevents the creation of compounds containing bromine. This inhibition will raise the temperature at which compounds containing bromine first form, and it will keep rising as the copper level rises. The majority of the circuit board molecules have lower bond energies when copper is present, according to calculations performed using the gaussian09 software, which promotes the pyrolysis reaction.

Effect of Copper Content on the Microstructure and Properties of the Sintered Porous Aluminum Wick

Porous aluminum has been widely used as a wick, an electrode, and in other products, due to its advantages of a light weight, pore uniformity, and corrosion resistance. However, the dense alumina layer on the surface of Al powder hinders its densification during sintering. In this paper, porous aluminum was prepared via loose powder sintering with the addition of Cu as a sintering aid. The effects of Cu content on the microstructure and wick properties of the porous aluminum were investigated. The results showed that, with increasing Cu content, the porosity and capillary properties of porous Al decreased, while the compressive strength improved. The optimal Cu content was determined to be 3 wt.% and the prepared porous Al has a porosity of 47.5%, plateau stress of 11.82 MPa, and capillary characteristic parameter of 6.72 × 10−8 N, meeting the requirements for wicks in heat pipes. These findings contribute to the demand for the lightweight design of heat pipes for aerospace applications.

Effect of copper content on the microstructure, morphology, and optical properties of ZrSiN coatings deposited using pulsed-direct current reactive magnetron sputtering

The incorporation of an element such as silicon, silver, or copper, etc. into transition metal nitrides has allowed the production of multifunctional materials. These materials exhibit distinct properties contributed by each phase, thereby enhancing the industrial application of metal nitrides. This study focuses on the deposition of ZrSiNCu coatings using pulsed-DC reactive magnetron sputtering, aiming to investigate the influence of copper on the chemical composition, morphology, microstructure, and optical behavior of the coatings. The results showed that the deposited coatings were nanostructured, with a mixture of ZrN, ZrO2, and nanocrystalline Cu, which had a profound impact on the Cu segregation on the surface and columnar boundary due to the fact that copper is relatively inert with respect to a ceramic matrix. Furthermore, an increase in the Cu content led to the presence of large aggregates on the surface and lower bandgaps.

Effect of Cu Addition on Properties of an Al-La Alloy

The effect of copper content on the microstructure and properties of an aluminum copper alloy containing lanthanum was studied by adding 0.5 wt% lanthanum and different contents of copper to the 2A12 alloy. We used a universal testing machine, Brinell hardness tester, and friction and wear testing machine to test the mechanical properties of the alloy. The microstructure and phase composition of the alloy were analyzed using scanning electron microscopy, energy dispersive spectroscopy, and X-ray diffraction. The results show that, after adding La and Cu, the alloy grain is refined, and the fracture mode changes from dissociation fracture to quasi dissociation fracture. A new phase containing La accumulates at the grain boundary. If the amount of Cu added is too large, the tendency for hot cracking increases, which can easily lead to the formation of voids or even cracks. The tensile strength and hardness of the cast alloy significantly increase with the increase in Cu addition. In the range of adding 2 wt% to 5 wt% Cu, the tensile strength and hardness of the cast alloy increases by approximately 12% and 17.84%, respectively, compared with the original alloy. With the increase in Cu addition, the elongation of the alloy first increases and then decreases, reaching its maximum value when Cu addition is 3 wt%. Adding Cu is beneficial for improving the wear resistance of the alloy. When the addition of Cu is 3 wt%, the alloy has the best wear resistance and minimum wear amount. This is due to the enrichment of La and Cu at the grain boundaries, forming new La phases or other phases with higher hardness, which changes the properties of the alloy. It shows that the content of Cu in the 2A12 alloy can be increased to 7-8% with the increasing of additional rare-earth elements, and a new Al-Cu (7 wt% to 8 wt%)-Mg (1.2 wt% to 1.8 wt%)-Mn (0.3 wt% to 0.9 wt%)-La (0.5 wt%) alloy, in which tensile strength, hardness, and elongation of the alloy are increased by 8.1%, 16%, and 79.1%, respectively, can be formed. In addition, the wear resistance of Al-La alloys also improves significantly with the addition of copper content. The coefficient of friction is reduced by 68% compared with no copper addition.

Effect of Copper Content on Grain Structure Evolution in Additively Manufactured Ti-6Al-4V Alloy

Effect of Copper Content on Grain Structure Evolution in Additively Manufactured Ti-6Al-4V Alloy

Effects of Copper Content on the Microstructural, Mechanical and Tribological Properties of TiAlSiN–Cu Superhard Nanocomposite Coatings

The effects of the Cu content on the microstructural, mechanical and tribological properties of the TiAlSiN–Cu coatings were investigated in an effort to improve the wear resistance with a good fracture toughness for cutting tool applications. A functionally graded TiAlSiN–Cu coating with various copper (Cu) contents was fabricated by a filtered cathodic arc ion plating technique using four different (Ti, TiAl2, Ti4Si, and Ti4Cu) targets in an argon-nitrogen atmosphere. The results showed that the TiAlSiN–Cu coatings are a nanocomposite consisting of (Ti,Al)N nano-crystallites (~5 to 7 nm) embedded in an amorphous matrix, which is a mixture of TiOx, AlOx, SiOx, SiNx, and CuOx phase. The addition of Cu atoms into the TiAlSiN coatings led to the formation of an amorphous copper oxide (CuOx) phase in the coatings. The maximum nanohardness (H) of ~46 GPa, H/E ratio of ~0.102, and adhesion bonding strength between coating and substrate of ~60 N (LC2) were obtained at a Cu content ranging from 1.02 to 2.92 at.% in the TiAlSiN–Cu coatings. The coating with the lowest friction coefficient and best wear resistance was also obtained at a Cu content of 2.92 at.%. The formation of the amorphous CuOx phase during coating growth or sliding test played a key role as a smooth solid-lubricant layer, and reduced the average friction coefficient (~0.46) and wear rate (~10 × 10−6 mm3/N·m).

Iron-copper interaction in soil spectra and its effect on the estimation of copper content

It is important to clarify the iron-copper interaction pattern to effectively extract the characteristic bands and improve the inversion accuracy of copper content in soil. In this study, based on experimental samples, spectral feature analysis and analysis of variance (ANOVA) were used to deeply uncover the iron-copper interaction pattern. And used natural samples to build a random forest model to analyze the effect of interaction patterns on inversion accuracy. The results of the study showed that the effect of iron content in soil on spectral reflectance varied with copper content in soil, and similarly, the effect of copper content in soil on spectral reflectance varied with iron content in soil. The effect of iron, copper and their interaction on the spectral reflectance of soil varied with the wavelength. In the wavelength from 400 to 2,500 nm, the effect of iron on the spectral features was more than copper, and in the characteristic wavelength of iron (600–700 nm), even more than 5 times that of copper, the effect of iron on the spectral reflectance played a major role, and the iron content in soil must be considered in the inversion of copper content in soil. The Pearson correlation coefficient method was used as the selected characteristic wavelength, the selected wavelength was used as the independent variable, and the copper content in the soil was the dependent variable. Inversion model was built by the random forest algorithm, and the determination coefficient was 0.73. Under the condition of considering the interaction, the coefficient of determination was 0.87. It was shown that the characteristic wavelength was selected by considering the iron-copper interaction, which can better characterize the response signal of copper in soil. This paper provided a new idea for the accurate inversion of copper content in soil, which can provide technical support for the rapid detection of copper content in soil.

Formation Mechanism and Lattice Parameter Investigation for Copper-Substituted Cobalt Ferrites from Zingiber officinale and Elettaria cardamom Seed Extracts Using Biogenic Route.

Biogenic routes for the synthesis of nanoparticles are environmentally friendly, nontoxic, biocompatible, and cost-effective compared to traditional synthesis methods. In this study, cobalt ferrite was synthesized using Zingiber officinale and Elettaria cardamom Seed extracts. Effect of copper contents (x = 0.0, 0.3, 0.6 and 0.9) on the plant extracted was investigated by XRD, SEM, EDX, UV-Vis., PL, FE-SEM, FTIR and photocatalytic activity. XRD results revealed that nanoparticles exhibit a cubical spinel structure with an average diameter of 7–45 nm, calculated by the Debye Scherer formula. The value of the lattice parameter decreased from 8.36 Å to 8.08 Å with substitution of copper, which can be attributed to mismatch of ionic radii of Cu2+ (0.73 Å) and Co2+ (0.74 Å) ions. SEM analysis showed that nanoparticles exhibit a spherical shape (~13 nm diameter) for undoped samples and low Cu concentration, while they changed to a hexagonal structure at higher Cu concentration (x = 0.9) with a diameter ~46 nm and a decreased degree of agglomeration. FE-SEM further confirmed the nanoparticles’ size and shape. EDX analysis confirmed the presence of cobalt, iron, and oxygen without contamination. The optical absorption spectra of UV-vis and PL showed red-shift, which can be accredited to larger crystalline sizes of nanoparticles. FTIR spectra showed two main bands at 410 and 605 cm−1, indicating the presence of intrinsic vibrations of the octahedral and tetrahedral complexes, respectively. The photocatalytic activity of Co0.4Cu0.6 Fe2O4 nanoparticles was investigated using methylene blue (MB) and methyl orange (MO) dyes under visible light irradiation. The degradation rate (93.39% and 83.15%), regression correlation coefficient (0.9868 and 0.9737) and rate constant (0.04286 and 0.03203 rate·min−1) were calculated for MB and MO, respectively. Mechanisms for the formation and photocatalytic activity of Cu-substituted plant-extracted cobalt ferrite were discussed. The Co0.4Cu0.6 Fe2O4 nanoferrite was found to be an efficient photocatalyst, and can be exploited for wastewater treatment applications for MB/MO elimination.

Structural, morphological and thermoelectric properties of copper deficient and excessive Cu2-xS nanoparticles with (x=0-0.3)

Cu2-xS emerged as a potential thermoelectric material for use in various temperature ranges. The abundance, low price, the safety of its elements, and strong performance at relatively high temperatures are among its benefits. In this study, Cu2-xS (x= 0, 0.1, 0.2, and 0.3) nanoparticles are synthesized using a hydrothermal method. The effect of copper content on the structural and thermoelectric properties has been investigated. The copper atoms have changed the phase of the Cu2-xS crystal structure due to changes in the kinetic release rate of copper. The lower Seebeck coefficient and high electrical conductivity with increasing x value or decreasing copper concentration in the Cu2-xS matrix were observed. The copper vacancies created more charge carrier concentration. The maximum Seebeck coefficient value in the Cu2.0S sample is achieved by carrier localization. The Cu1.9S sample was found to have the best thermoelectric power generation performance, with a maximum power factor value of 1.72 × 10−3 Wm−1C−2.

Effect of Copper Content and Heat Treatment Schedules on Mechanical Properties, Cold Resistance, and Microstructural Constituent Morphology in Precipitation-Hardened Steel

Effect of Copper Content and Heat Treatment Schedules on Mechanical Properties, Cold Resistance, and Microstructural Constituent Morphology in Precipitation-Hardened Steel

Effect of copper content on grain structure evolution in additively manufactured Ti-6Al-4V alloy

Effect of copper content on grain structure evolution in additively manufactured Ti-6Al-4V alloy

Effect of copper contents on the current-carrying wear properties of carbon brush under different temperatures conditions

To further investigate the influence of temperature and copper content on the carbon brush on the current-carrying friction of the carbon brush/friction disc contact pair. In this paper, the wear performance of five carbon brushes with different copper contents at two types of temperatures was discussed. The tests were carried out on a pin-disc type wear tester with a heating system. The results show there is a critical copper content that affects the friction performance of carbon brushes by influencing the integrity of the friction film. As the test temperature increases, the wear rate of the test samples in the high copper content group increases dramatically.

Antiviral properties of copper and its alloys to inactivate covid-19 virus: a review.

Copper (Cu) and its alloys are prospective materials in fighting covid-19 virus and several microbial pandemics, due to its excellent antiviral as well as antimicrobial properties. Even though many studies have proved that copper and its alloys exhibit antiviral properties, this research arena requires further research attention. Several studies conducted on copper and its alloys have proven that copper-based alloys possess excellent potential in controlling the spread of infectious diseases. Moreover, recent studies indicate that these alloys can effectively inactivate the covid-19 virus. In view of this, the present article reviews the importance of copper and its alloys in reducing the spread and infection of covid-19, which is a global pandemic. The electronic databases such as ScienceDirect, Web of Science and PubMed were searched for identifying relevant studies in the present review article. The review starts with a brief description on the history of copper usage in medicine followed by the effect of copper content in human body and antiviral mechanisms of copper against covid-19. The subsequent sections describe the distinctive copper based material systems such as alloys, nanomaterials and coating technologies in combating the spread of covid-19. Overall, copper based materials can be propitiously used as part of preventive and therapeutic strategies in the fight against covid-19 virus.

Effect of copper content on the biodegradation behavior of Fe-Mn-C alloy system

ABSTRACT Low degradation rate is one of the main problems in iron-based alloys as potential biodegradable materials. In this study, Fe-30Mn-1 C-x(x = 0, 0.5, 1, 1.5)Cu alloys were designed to study the determining impact of copper addition and associated ageing treatment on the biodegradation behaviour of Fe-30Mn-1 C alloy system, in combination with the mechanical behaviour of the designed biomaterial system. Based on electrochemical measurements and immersion tests, it was observed that the degradation rate of materials was increased on increasing the copper content and ageing treatment because of the decreased potential and galvanic corrosion induced by precipitates. While the elongation and strength of the alloy decreased because of the precipitation within the grains, they were within the acceptable range.

Effect of Cu on the passivity of Ti–xCu (x = 0, 3 and 5 wt%) alloy in phosphate-buffered saline solution within the framework of PDM-II

The effect of copper content on the passivity of Ti–xCu alloys in a phosphate-buffered saline electrolyte (pH 7.4), in the steady-state condition, was examined using potentiostatic polarization, electrochemical impedance spectroscopy, and Mott-Schottky analysis. The study demonstrates that the oxide layer forms on the Ti–xCu alloys surface have n-type semiconducting character, and the steady-state thickness of the oxide layer is observed linearly and depends on the applied potential. The study observations are in line with the predictions of the Point Defect Model (PDM-II), which provides a physiochemically realistic description of the oxide layer formation on Ti–xCu alloys. The observations reveal that the Cu additions result in a decrease in the charge transfer resistance and capacitances associated with the hydroxide and barrier layer, an increase in the donor density, and reduce the electrochemical resistance of the Ti–xCu alloys. The study also exhibits that the decrease in the steady-state current density after the initial addition of 3 wt% of Cu is attributed to the progressive substitution of copper on the cation sublattice of the film resulting in enhanced electrostatic interaction between the immobilized copperCuTix′, and the mobile cation interstitialsCui+, which carries the excess current over and that conveyed by oxygen vacancies Vo•• in the barrier layer. Moreover, it is also observed that over a hundred-year implant period, about 0.006 cm (0.06 mm) of Ti–3Cu alloy is predicted to lose due to steady-state corrosion in the PBS solution under the given set of conditions, it is further seen that, as the Cu amount increased from 3 wt% to 5 wt% in the Ti–xCu alloys, the steady-state corrosion rate decreases.

Effect of Copper Content on Passive Film of S31254 in Acidic Environment

Effect of Copper Content on Passive Film of S31254 in Acidic Environment

Effect of Copper Content on the Corrosion of Carbon Steel in a Sweet Brine

The effect of copper content, on the nature and roughness of the corrosion products formed on carbon steel in a synthetic brine saturated with CO2 at room temperature, was studied using a jet impact chamber tuned at different impact angles. Corrosion rate was determined by linear polarization resistance, and steels behavior was described by electrochemical impedance spectroscopy. The corrosion products formed on steel were characterized by scanning electron microscopy, electron-dispersive analysis, optical profilometry and grazing incidence X-ray diffraction. The chemical composition and morphology of corrosion products affected corrosion rate. For the different steels, Fe3C and iron oxides provided a low degree of protection. Steels with higher copper contents showed a decrease in corrosion rate due to the formation of copper oxides (CuO and Cu2O), which apparently offered a stronger physical barrier between the aggressive environment and the substrate. Small roughness of corrosion products was correlated with more compact and uniform layers of corrosion products and also to lower corrosion rates.

Removal of copper improves the lipid content in Nannochloropsis oculata culture.

Mining is an important activity for the economic development of many countries. However, this activity produces toxic residues that pollute water and the environment. The heavy metal removal from effluents of acid mine water is crucial to avoid environmental pollution. The microalga Nannochloropsis oculata was cultured in algal medium, with the addition of 1.16, 1.74, 2.32, 3.48, and 4.64mgCu2+L-1 coming from acid mine water to assess its removal capacity and the effect of copper content on the cell density and lipid productivity. The results showed that N. oculata removed up to 94.88 ± 0.43% at copper concentration than 1.74mgCu2+L-1; additionally, a positive effect on the lipid content was found at copper concentration to be higher, 4.64mgCu2+L-1, yielding 77.04 ± 2.60% of lipid content, twice as high as that achieved in the control culture of 33.058 ± 5.398%, thus potentiating the biodiesel production. These findings are favorable because they indicate that microalgae can remove copper added in the culture and present in acid mine water and can yield high lipid content at the same time. The cell density and growth rate decreased with increased concentrations of copper in the culture medium.

The Effect of Copper Content on the Mechanical and Tribological Properties of Hypo-, Hyper- and Eutectoid Ti-Cu Alloys.

Titanium alloys are widely used in aerospace, chemical, biomedical and other important fields due to outstanding properties. The mechanical behavior of Ti alloys depends on microstructural characteristics and type of alloying elements. The purpose of this study was to investigate the effects of different Cu contents (2.5 wt.%, 7 wt.% and 14 wt.%) on mechanical and frictional properties of titanium alloys. The properties of titanium alloy were characterized by tensile test, electron microscope, X-ray diffraction, differential scanning calorimetry, reciprocating friction and wear test. The results show that the intermediate phase that forms the eutectoid structure with α-Ti was identified as FCC Ti2Cu, and no primary β phase was formed. With the increase of Cu content, the Ti2Cu phase precipitation in the alloy increases. Ti2Cu particles with needle structure increase the dislocation pinning effect on grain boundary and improve the strength and hardness of titanium alloy. Thus, Ti-14Cu shows the lowest elongation, the best friction and wear resistance, which is caused by the existence of Ti2Cu phases. It has been proved that the mechanical and frictional properties of Ti-Cu alloys can be adjusted by changing the Cu content, so as to better meet its application in the medical field.

Effect of copper content on the tensile elongation of Al–Cu–Mn–Zr alloys: Experiments and finite element simulations

Microstructures of cast aluminum alloys used in automotive engine applications often consist of intermetallic particles that can impact the tensile elongation of these alloys. Here, we investigate the effect of intermetallic grain boundary particles on tensile elongation by fabricating a series of alloys with Cu content varying between 6.0 - 9.0 wt% in cast Al–Cu–Mn–Zr (ACMZ) type compositions. The tensile elongation of as-aged ACMZ alloys decreases monotonically with increase in Cu content. While the microstructure within the grains and yield stress of the alloy remains invariant with Cu content, the decrease in tensile elongation correlates well with increase in the size and volume fraction of grain boundary particles. Microstructural observations are combined with finite element simulations to explain the trend in tensile elongation with changing Cu content. Crack initiation is found to occur by brittle fracture of the grain boundary particles. Increase in particle size promotes crack initiation by reduction in size dependent particle fracture strength. Lower inter-particle spacing at higher particle volume fraction further facilitates crack initiation by increasing stress within the particles caused by the interaction between stress fields of neighboring particles. Increase in particle volume fraction also accelerates crack propagation through the formation of macro shear zones in the microstructure. The increase in Cu content of cast ACMZ alloys, therefore, decreases tensile elongation by promoting both crack initiation and crack propagation.