The increasing need for lightweight, high strength and cost-effective materials for automotive and aerospace industries worked as the impetus for this investigation. E-glass fibers are layered with 3K-carbon fibers in proportions of 7:6 & 6:7 for fabricating hybrid fiber reinforced polymer (FRP) composites. First stage of the study involves the identification of the optimized fiber stacking pattern. Later, nanocomposites were made for further enhancement of tensile properties by infusing titanium dioxide (TiO2) nanoparticles to hybrid FRP composite ‘C2G3C3G3C2’ with optimized stacking pattern. The TiO2 nanoparticles are equally disseminated in the epoxy resin using ultrasonication with five different wt. % of 0, 1.25, 2.5, 3.75, and 5. The peak load, ultimate tensile strength (UTS), tensile modulus, and % elongation at break were examined as per ASTM D3039 tensile testing. The UTS of optimized hybrid FRP composite, carbon non-hybrid FRP composite, and nanocomposite (at 2.5 wt. % TiO2 nanoparticles) were 424.98 MPa, 429.0 MPa, and 478.51 MPa, respectively. Further, the cost of optimized hybrid FRP composite and nanocomposite (at 2.5 wt. % of TiO2 nanoparticles) is approximately 36.93% and 21.51% less than most expensive carbon non-hybrid FRP composite. The morphological analysis revealed that TiO2 added composites up to 2.5 wt. % exhibit fewer defects, indicating a better interaction between the matrix and the fibers.
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