Fiber metal laminates (FMLs) belong to a class of composite materials comprising layers of metal sheets and fiber-reinforced polymers (FRP), configured in a specific sequence. This study investigates the tensile strength of FML specimens joined by riveted joints. FML plates were fabricated using AA5052 aluminium alloy, E-glass fibers, epoxy resin, and layered double hydroxide (LDH) via a hand layup process. The experimental parameters included the pattern of rivets, type of rivet materials, and rivet size. Tensile strength, the output response, was evaluated using Taguchi’s L9 orthogonal array design, followed by testing on a universal testing machine. The main effect plot and 3D surface plots were employed to analyze the tensile test results. Maximum tensile strength was held by the test specimen which was connected by the rivets made up of mild steel. From the ANOVA results presented in Table 6 , it was inferred that the number of rivets used for joining the FML specimens (pattern) played a major role in deciding the tensile strength of the specimens (57.25%). A regression equation, derived from Design Expert software, established the relationship between input variables and the tensile strength of FML specimens. ANOVA was conducted to assess the impact of each process variable on achieving optimal tensile strength. This research contributes novelty by integrating LDH into FML fabrication and demonstrates practical significance through systematic optimization of riveting parameters to enhance tensile strength. Quantitative and qualitative analyses underscore the effectiveness of the proposed FML configuration, validating its potential for structural applications.
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