Dynamic Mechanical Analysis Tests Research Articles

Performance evolution of epoxy adhesive and CFRP-steel epoxy-bonded joints subjected to hygrothermal exposure

Carbon fiber-reinforced polymer (CFRP)-steel epoxy-bonded joints are widely used in civil, mechanical, and railway engineering structures. However, the mechanical and bonding performance of the epoxy adhesive is sensitive to hygrothermal exposure, which may lead to performance degradation of CFRP-steel bonded interfaces. In this study, the performance evolution of epoxy adhesives and CFRP-steel epoxy-bonded joints after hygrothermal exposure was investigated. Three hygrothermal exposure temperatures (25 °C/50 °C/75 °C) and three hygrothermal exposure times (24 h/120 h/360 h) were considered. The dynamic mechanical behavior and tensile properties of the bulk adhesives were studied by dynamic mechanical analysis (DMA) and tensile tests, respectively. Additionally, the mechanical failure properties of the bonded joints, including failure mode, strain distribution, and bond-slip relationship were obtained by tensile tests. The results indicated that the glass transition temperature (GTT) and tensile strength of adhesive J133 are always higher than those of A2014 in all test scenarios. The interface remains the weakest after hygrothermal exposure. After the 50 °C hygrothermal exposure, both CFRP-steel joints possess the highest bond strength and interfacial maximum bond stress, which corresponds to their higher adhesive tensile strength at the same temperature. In addition, we also find that both CFRP-steel joints show an increase in bond strength after short-term hygrothermal exposure.

Influence of Milled carbon fiber MCF on mechanical and dynamic mechanical behaviour of carbon fiber fabric reinforced polymer composites

Carbon fiber reinforced polymer (CFRP) composites are widely used in engineering applications. Better understanding about the thermo mechanical properties of CFRP composites are essential for their development. Static and dynamic mechanical properties of CFRP composites can be modified by the filler materials loaded on it. This study investigates the effect of Milled Carbon Fiber (MCF) filler reinforcement on flexural and thermo-mechanical properties of CFRP composites. Fabricated composites are quasi isotropic laminates with unidirectional carbon fibers. The composite laminates were fabricated by hand lay-up technique. XRD analysis illustrates that all the processed specimens are in non-crystalline nature. Three-point bending mode is followed to evaluate the flexural and Dynamic Mechanical Analysis (DMA) tests. MCF fillers are loaded at 6 wt%, 8 wt%, 10 wt%, 12 wt% to evaluate above mentioned properties, i.e, Flexural Strength and Break strain were found from flexural analysis. Storage Modulus (E'), Loss Modulus(E’'), under varying temperature and glass transition temperature (Tg) were determined from DMA. The test results indicated that, 8 wt% of MCF filler loading improves the static and dynamic mechanical properties of CFRP composites when compared to 10 wt% and 12 wt% of MCF content.

Preparation, Cure, Characterization, and Mechanical Properties of Reactive Flame-Retardant Cyanate Ester/Epoxy Resin Blends and Their Carbon Fiber Reinforced Composites

This study explores the formulation space of flame retardant thermoset polymers, specifically involving blends of epoxy and cyanate ester (EP/CE) and a reactive phosphorus-based flame retardant, poly (m-phenylene methylphosphonate) (PMP). Two CE monomers were investigated, each blended with the same epoxy monomer (DGEBA) in a 1:1 weight ratio. The impact of phosphorus concentration on the neat (neat meaning no fibers were present) resin blends was characterized using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). The flammability and mechanical characteristics were assessed using micro-combustion calorimetry (MCC) and dynamic mechanical analysis (DMA). Carbon fiber composite panels were successfully fabricated using a wet layup process and autoclave curing with a fiber volume fraction (Vf) of approximately 0.5. DMA testing of the cured composite laminates pinpointed that the average Tg of the EP/CE blend was reduced with PMP addition by up to 39 °C at a phosphorous level of 3 wt%. Cone calorimetry tests confirmed the effectiveness of the flame retardant by reducing the peak Heat Release Rate (HRR) by approximately 27%. The integration of PMP into EP/CE only marginally reduced the 3-point flexural strength (6–15%) and modulus (7–13%) relative to baseline samples.

Development of heavy mineral filler based FRP composites for (low energy) radiation shielding application

The present study deals with fabricating and characterizing glass fiber reinforced epoxy composites with heavy mineral filler (magnetite particles) for potential low-energy radiation shielding applications. The composite materials were fabricated by the hand layup method. Glass/epoxy composite was used as control sample, and radiation shielding composites were manufactured by mixing 20 and 30% (by weight) magnetite particles with epoxy resin. It was revealed that the tensile properties of the magnetite-modified composites were increased, and the composites containing 30% filler exhibited maximum improvement than the control ones. Further assessment of the composite samples was performed by DMA (Dynamic Mechanical Analysis), TGA (Thermogravimetric Analysis), FTIR (Fourier-Transform Infrared) spectroscopy, water uptake (%), and SEM (Scanning Electron Microscopy) testing. The radiation shielding ability of the control and filler-modified composites was assessed by using a gamma (γ) radiation source (60Co). Then, the shielding efficiency was characterized by radiation-reduced intensity (%), LAC (Linear Attenuation Coefficient), MAC (Mass Attenuation Coefficient), HVL (Half Value Layer), TVL (Tenth Value Layer), and SVL (Sixteenth Value Layer). It was revealed that the 30% magnetite filler content composite experienced relatively good attenuation performance against γ-ray than other studied composites.

Effect of temperature on flexural and interlaminar shear strength properties of carbon‐epoxy composites: Experiment and modeling

AbstractCarbon fiber composites are known for excellent specific mechanical properties at room temperature. It is important to model the effect of temperature on flexural strength and interlaminar shear strength (ILSS). In this study, T700 carbon fiber composites with two different epoxy resins (Epofine, LY556) were prepared using filament winding and named as TE and TL composites. The dynamic mechanical analysis (DMA) tests revealed Tg of 177 and 192°C for TE and TL composites, respectively. Three‐point bending (flexural) and short‐beam shear (ILSS) tests were performed at −20, 0, RT, 90, 105, 150, 170, and 200°C. It was observed that flexural strength and ILSS decreases linearly with increase in temperature. Fracture analysis of flexural samples revealed fiber breakage at −20°C and micro‐buckling at elevated temperature are dominant failure mechanisms. Fracture analysis of ILSS samples showed delamination with microcracking at −20°C and plastic deformation of matrix at elevated temperature. A new empirical model was proposed to predict the temperature dependent flexural strength and ILSS. With this model, variation of flexure strength and ILSS with temperature can be estimated from respective values at RT, Tg and storage modulus values from DMA, thus extensive experimentation at high temperatures can be avoided.Highlights Mechanical properties of filament wound composites are tested from −20 to 200°C. Flexural strength and ILSS linearly decreases with increase in temperature. Fiber breakage at −20°C and micro bucking at 200°C are dominant in flexure. Delamination at −20°C and plastic deformation at 200°C are dominant in ILSS. Analytical model for finding temperature dependent flexural strength and ILSS.

High pressure salt water and low temperature effects on the material performance characteristics of additive manufacturing polymers

The effects of salt water exposure at deep ocean depth pressures when coupled with low temperatures on the material characteristics of three unique additively manufactured polymers has been investigated through a detailed experimental approach. The polymers in the study were manufactured utilizing both Vat Photopolymerization and Material Extrusion printing techniques. The Material Extrusion process was utilized to produce material specimens of Stratasys ULTEM 9085 and Markforged Onyx while the Vat Photopolymerization process was used to produce specimens of Accura ClearVue. The ULTEM 9085 and Markforged Onyx are filament based polymers and the ClearVue is a liquid based resin. The specimens were first submerged in a high pressure, salt water bath of 3.5% NaCl solution at 34.5 MPa (5000 lb/in2) for a total exposure time of 60 days to determine the water absorption characteristics. Subsequent to the salt water exposure at high pressure, the specimens were evaluated to determine changes in tension, compression, flexure, and in-plane fracture properties. To determine the effects of water saturation and low temperature coupling, the mechanical testing was performed at temperatures of 20 °C, 0 °C and −20 °C in both dry and saturated conditions. Additionally, non-destructive testing in the form of TeraHertz and FIRT imaging was conducted to analyze the physical material changes through the thickness of the material due to the saline water absorption. To quantify the change in material storage and loss moduli properties, Dynamic Mechanical Analysis (DMA) characterization was performed on each of the AM polymers in dry and saturated states. The DMA testing also quantified changes in the Glass Transition Temperature because of salt water exposure. In summary, The current study investigates the effects of coupled long term/high pressure salt water exposure with low temperatures on the mechanical and material characteristics of three unique AM polymers by: (1) immersing the materials in a salt water solution at 34.5 MPa for 60 days, (2) Conducting post exposure mechanical testing on the materials at 0 °C and −20 °C with comparisons to 20 °C testing on dry specimens, and quantifies changes in material properties through DMA experiments. The results from all testing in the study show that high pressure salt water exposure when coupled with low temperatures has unique effects on each of the materials considered in the study and careful consideration to each parameter must be given based on the material type when components will be employed in marine operations.

Dynamic mechanical response and deformation mechanism of poly (ε-caprolactone) (PCL) / epoxy resin(EP) shape memory polymer composites

The dynamic mechanical response and deformation mechanism of poly (ε-caprolactone) (PCL) and epoxy resins shape memory polymer (SMP) composites were investigated in this paper. The SMP composites were a blend of PCL and epoxy resins by using the facile melt-mixing method. The distribution of PCL in the composites was observed by SEM, which was in from microparticle morphology to continuous morphology with the increasing PCL content. And the dynamic mechanical analyzer (DMA) tests were performed to demonstrate the viscoelastic properties and shape memory effect of the PCL/EP composites. Based on the above characterization of PCL/EP composites, the split Hopkinson pressure bar (SHPB) tests were performed to study the dynamic mechanical properties at the strain rates of 4000/s to 7000/s. The results showed that the flow stress increased with the increasing strain rate, which exhibited an obvious sensitivity to strain rate. However, the flow stress of PCL/EP decreases with the increasing PCL content due to the low strength of PCL. And PCL/EP composites failed in a typical ductile failure mode under quasi-static loading, whereas an excellent plastic deformation ability was observed at high strain rates, which was attributed to the heat generated by the plastic work during the adiabatic compression. Combining with the experimental results, the corresponding deformation mechanism was also discussed.

3D printing of cyanate ester resins with interpenetration networks for enhanced thermal and mechanical properties

AbstractCyanate ester (PT‐30) resin possesses exceptional thermal and mechanical properties, including high heat distortion temperature, high glass transition temperature (Tg), and outstanding mechanical characteristics. Conversely, the Tg of the homopolymer of tris(2‐hydroxyethyl)isocyanurate triacrylate (T‐acrylate) surpasses that of other acrylates. The combination of PT‐30 and T‐acrylate results in the formation of an interpenetrating polymer network (IPN) through a dual curing mechanism. Furthermore, the combination of these two polymers enables the tuning of rheology for shear thinning behavior for Ink Extrusion 3D printing technology by adjusting the amount of photoinitiator and rheological modifier. Here, 3D printable ink was formulated using PT‐30, T‐acrylate with a higher Tg, a photoinitiator, and a powdered rheological additive. The printed structures underwent a dual‐curing process involving exposure to UV light and thermal curing. Thermomechanical properties of the printed samples were characterized using dynamic mechanical analysis, thermogravimetric analysis, and tensile testing. The successful formation of an IPN structure through the polymerization of T‐acrylate and PT‐30 was observed, resulting in improved mechanical properties and an elevated Tg. The Fourier transform infrared spectroscopy analysis verified the formation of cross‐linked samples. Overall, this study demonstrates the feasibility of Ink Extrusion 3D printing, using a cyanate ester resin and tris(2‐hydroxyethyl)isocyanurate triacrylate with a dual‐curing mechanism. The enhanced mechanical properties at elevated temperatures (~80% retention of room temperature tensile strength at 200°C for sample with 70/30 wt%) and high Tg of 349 ± 3°C for printed structures shown in this study make them suitable for high‐performance structural applications in industries such as aerospace, defense, and microelectronics.

Closing the loop in space 3D printing: Effect of vacuum, recycling, and UV aging on high performance thermoplastics produced via filament extrusion additive manufacturing

The outlook for space exploration, and the long-term sustainable presence of humans in space, rely upon the advancement of in-situ manufacturing capabilities. In-space additive manufacturing (AM) has gained significant attention due to its potential to produce spare parts in-situ and facilitate repairs for extending space missions. However, to date, there is no AM system capable of processing high-performance engineering thermoplastic polymers within uncontrolled space conditions (i.e., reduced gravity, vacuum, and radiation environment). Additionally, the effect of ultra-violet (UV) radiation on printed parts has remained unexplored. In this work, a custom-built filament extrusion AM breadboard has been developed and tested enabling the fabrication of engineering thermoplastic polymers, whereby the machine was placed inside a vacuum chamber to partly mimic the harsh space environment. Mechanical (tensile and flexural) and thermal (thermogravimetric analysis, differential scanning calorimetry and dynamic mechanical analysis) tests were conducted on the printed specimens before and after exposure to UV aging. Moreover, the printed geometries underwent a recycling process involved the shredding of the pristine 3D-printed polymeric samples, the drying of the obtained granulates and finally the extrusion of 3D-printable filaments. The polymeric recycled 3D-printed specimens were then subjected to further mechanical and thermal testing, offering valuable insights into the feasibility of in-space AM and the potential to augment the circularity of the printed parts. The results of the mechanical and thermal tests, together with the effect of vacuum printing, UV aging, and recycling, are provided within the manuscript. This work cements the basic building blocks to sustainably advance on-orbit and in-space infrastructure, and paves the way for long-term human space missions.

Preparation and Characterization of Guaiacol-Furfuramine Benzoxazine and Its Modification of Bisphenol A-Aniline Oxazine Resin.

A new type of benzoxazine resin has been synthesized using a natural phenol source, guaiacol, and a biomass amines, furfuramine. The synthesis conditions were optimized; when the reaction molar ratio of guaiacol, furfuramine, and polyformaldehyde was 1:1:4, the highest synthetic yield was reached. The product was characterized via testing using transform infrared spectroscopy (FT-IR), gel permeation chromatography (GPC), mass spectrogram (MS), and nuclear magnetic resonance (1H-NMR) to confirm its molecular structure. A differential scanning calorimetry (DSC) test was conducted to analyze the thermodynamic properties of the product, and the results showed that the product decomposed and evaporated at around 180 °C, making it impossible to achieve self-curing. However, the prepared guaiacol-furfuramine benzoxazine resin (GFZ) can be blended and cured in certain proportions with bisphenol A-aniline oxazine resin (BAZ) as a GFZ/BAZ binary system (5:95, 10:90, 20:80, and 40:60). Dynamic mechanical analysis (DMA) test results showed that when the content of GFZ was 10%, the storage modulus of the copolymer resin was greatly improved. After conducting impact strength tests on the copolymer resin, it was found that the toughness of the copolymer resin had improved, and the maximum impact strength had increased by nearly three times. This indicates that the flexible long-chain structure in GFZ can effectively improve the toughness of the cured copolymer system. The reaction of active groups on benzoxazine molecules with other resins can not only improve the mechanical properties of their cured products, but also has important significance in the preparation of low-cost and environmentally friendly sustainable composite materials with excellent comprehensive performance.

Fiber-steered acoustic black hole beam with low cut-on frequency and high stiffness

This study proposes an acoustic black hole (ABH) beam with varying carbon fiber orientation and thickness for a low cut-on frequency and high stiffness. The proposed fiber-steered ABH beam contains a laminate with a varying fiber orientation as a junction between a tapered 90° laminate and uniform 0° laminate. The anisotropic viscoelastic properties of the carbon fiber-reinforced plastic were identified using dynamic mechanical analysis tests and a micromechanics model for fiber composites. An analytical model was developed to derive the solutions for the displacement field, cut-on frequency, and reflection coefficient. The analytical solutions demonstrated that varying the fiber orientation contributes to the decrease in the cut-on frequency and the reduction of the reflection coefficient while maintaining the stiffness of the host structure. Finite element method analyses were performed to investigate the frequency response of the fiber-steered ABH beam. The fiber-steered ABH beam exhibited lower resonance peaks than the uniform 0° laminate beam. The higher loss tangent of the 90° laminate compared to that of the 0° laminate improved the damping performance without an additional viscoelastic material layer. The frequency response calculated using the analytical solution agreed well with the numerical analysis results.

Microplasticity induced damping of aluminum foam

Aluminum foam's high dampening properties provide substantial potential for reducing mechanical vibration and noise in lightweight applications. However, inadequate understanding of the damping mechanism cannot provide sufficient theoretical guidance to improve the damping performances. In this study, the DMA (Dynamic Mechanical Analysis) tests results were compared with the numerical simulations to examine the correlation between local plastic deformation and the aluminum foam's damping performances. The 3D geometric modeling of aluminum foam was imported into ABAQUS/Explicit. The loss factors derived from the plastic energy dissipation of the numerical simulations are well consistent with the DMA tests. The simulation showed that the cell walls produces localized plastic deformation at the strains well below the elastic limit of engineering point view. Meanwhile, the plateau borders remain elastic, and thereby maintain the overall elasticity of aluminum foams. Aluminum foam's damping properties are tailorable by altering the pore size and local solid materials thickness. Under vibration loading, the aluminum foam sandwich offers higher damping performances due to greater local plastic deformation within the overall elastic range of the components.

Impact of heavy alcohol consumption on cortical bone mechanical properties in male rhesus macaques

Chronic heavy alcohol consumption may influence the skeleton by suppressing intracortical bone remodeling which may impact the quality of bone and its mechanical properties. However, this aspect has not been thoroughly assessed in either humans or animal models whose cortical bone microstructure resembles the microstructure of human cortical bone. The current study is the first to investigate the effects of chronic heavy alcohol consumption on various mechanical properties of bone in a non-human primate model with intracortical remodeling. Male rhesus macaques (5.3 years old at the initiation of treatment) were induced to drink alcohol and then given the choice to voluntarily self-administer water or ethanol (4 % w/v) for approximately 14 months, followed by three abstinence phases (lasting 34, 41, and 39–46 days) with approximately 3 months of ethanol access in between. During the initial 14 months of open-access, monkeys in the alcohol group consumed an average of 2.9 ± 0.8 g/kg/d ethanol (mean ± SD) resulting in a blood ethanol concentration of 89 ± 47 mg/dl in longitudinal samples taken at 7 h after the daily sessions began. To understand the impact of alcohol consumption on material properties, various mechanical tests were conducted on the distal tibia diaphysis of 2–5 monkeys per test group, including dynamic mechanical analysis (DMA) testing, nano-indentation, microhardness testing, compression testing, and fracture resistance curve (R-curve) testing. Additionally, compositional analyses were performed using Fourier-transform infrared (FTIR) spectroscopy. Significant differences in microhardness, compressive stress-strain response, and composition were not observed with alcohol consumption, and only minor differences were detected in hardness and elastic modulus of the matrix and osteons from nanoindentation. Furthermore, the R-curves of both groups overlapped, with similar crack initiation toughness, despite a significant decrease in crack growth toughness (p = 0.032) with alcohol consumption. However, storage modulus (p = 0.029) and loss factor (p = 0.015) from DMA testing were significantly increased in the alcohol group compared to the control group, while loss modulus remained unchanged. These results indicate that heavy alcohol consumption may have only a minor influence on the material properties and the composition of cortical bone in young adult male rhesus macaques.

Synthesis and properties of modified thermoplastic polyimide films with good dielectric properties at high frequency and enhanced thermal stability via incorporation of rigid ester and biphenyl structural units

AbstractA series of ester‐ and fluoro‐containing thermoplastic polyimide (PI) films, PEsI‐1 ~ PEsI‐4 have been prepared by the two‐step thermal imidization procedure via the soluble poly(amic acid) (PEsAA) precursors from the copolymerization of four monomers, including the dianhydrides of bisphenol A dibenzoate‐3,3′,4,4′‐tetracarboxylic acid dianhydride (TMBPA) and 3,3′, 4,4′‐biphenyl tetracarboxylic acid dianhydride (BPDA) and the diamine monomers of 4‐aminophenyl‐4′‐ aminobenzoate (APAB) and 2,2′‐bis(trifluoromethyl)‐4,4′‐diamino biphenyl (TFMB) in the polar aprotic solvent of N‐methyl‐2‐pyrrolidinone (NMP). The PI films obtained from the high‐temperature dehydration of the PEsAA solutions exhibited the good thermal stabilities with the glass transition temperatures (Tg) over 269°C, the 5% weight loss temperatures (T5%) higher than 480°C, and the linear coefficients of thermal expansion (CTE) values in the range of 17.7 × 10−6/K–33.6 × 10−6/K in the temperature range of 50–250°C. Meanwhile, the PI films showed good thermoplasticity in the dynamic mechanical analysis (DMA) tests, in which the storage modulus of the PI films dropped sharply in the temperature range of glass transition of the polymers. At last, the PI films exhibited the good dielectric properties with the breakdown voltages (Vb) over 5200 V, the dielectric strength (Ds) higher than 210 V/μm, the dielectric constants (Dk) in the range of 3.26 ~ 3.32 at the frequency of 10 GHz, and the dielectric dissipation factors (Df) of 0.0038 ~ 0.0047. Compared with the commonly used PEsI‐ref film for high‐frequency flexible copper clad laminates (FCCL), the currently developed PI films exhibited the obviously increased Tg values, decreased CTE values, and comparable dielectric properties.

Flammability and thermal resistance of Ceiba petandra fiber‐reinforced composite with snail powder filler

AbstractNatural fiber composites are not suitable for use in industries due to their flammability and low thermal resistance. Inorganic metal‐based fillers are known to enhance the flammability and thermal resistance of composites, while the thermal and fire‐retardant properties of organic fillers are not commonly known. This study evaluated the mechanical, thermal, and flammability properties of Ceiba petandra fiber (CPF)‐reinforced composites, which were added with snail powder (SP). To study the thermal resistance of the composite, a dynamic mechanical analyzer (DMA) and thermogravimetric analysis (TGA) were applied. SP Filler concentration increased the composite's tensile strength and thermal resistance. DMA test results showed the same trend as the composite's density value. The flame rate parameters of the composite, including the percentage of char yield and the limitation index oxygen (LOI), rose as the SP filler increased. However, the flame rate of the composite dropped because SP filler inhibited the movement of oxygen, combustible gas, and polyester degradation products. The addition of organic fillers in natural fiber composites promises better flammability and thermal resistance.

Advancing viscoelastic material modeling : Tackling time-dependent behavior with fractional calculus

A combination of inherent unique stress-strain response features, Viscoelastic Materials (VM) provide an integral part in many different fields of engineering. Although practical, these materials’ highly complex time-dependent methods according to non-linear loading scenarios are impossible to model using conventional viscoelastic models such as Maxwell and Kelvin-Voigt. The present study introduces a framework that pushes over traditional Maxwell and Kelvin-Voigt approaches by employing fractional calculus in order to enhance the prediction of VM performance. The mathematical representation makes use of the Caputo fractional derivative for expressing an artificial viscoelastic polymer’s non-linear and time-dependent responses. Dynamic Mechanical Analysis (DMA) and Stress Relaxation Tests (SRT) proved the polymer possessed 1500 MPa fractional modulus and 0.65 fractional order, respectively. The resulting model involved more significant computing resources, but contrasting testing indicated that it accurately depicted stress relaxation and dynamic responses. As mentioned, the technique integrates mathematical and actual viscoelasticity for industrial uses while offering a precise basis for advanced material analysis.

A numerical and experimental identification of crystallinity gradients in carbon fiber reinforced thermoplastic composites obtained by laser assisted filament winding

The presence of temperature and crystallinity gradients in carbon fiber–reinforced PolyEtherEtherKetone (PEEK) composite laminates, produced via laser-assisted tape placement, is investigated in this paper. The manufacturing process takes place with high deposition speed and using localized laser source for heating, therefore enhancing the formation of temperature and crystallinity gradients through the laminate thickness. A previously validated thermal model coupled with a non-isothermal crystallinity model and a fusion model are used to simulate the temperature and crystallinity distributions through the laminate thickness. The results from the model are correlated with Dynamic Mechanical Analysis (DMA) tests and Differential Scanning Calorimetry (DSC) tests since a crystallinity gradient is difficult to monitor experimentally. The simulated gradients suggested the presence of an amorphous layer between two consecutive plies and an increase in the crystallinity through the material’s thickness. This observation is correlated with the behavior reported for the semi-crystalline laminates during the DMA test, where the modulus drops abruptly during the glass transition, a typical behavior for an amorphous material.

Effect of α-methyl on the performance of photocurable 3D printing polyurethane materials

For photosensitive polyurethane systems, reactive diluents are indispensable components whose main role is to reduce the viscosity of the polyurethane prepolymer to meet the requirements of the photocurable 3D printing technology for high fluidity of the precursor solution. Generally, the reactive diluent would be involved in the photocuring reaction, which in turn has a remarkable impact on the mechanical, reaction kinetics, and thermodynamic characteristics of the photosensitive polyurethane system. However, this feature is usually neglected in the study of photosensitive urethane acrylate (PUA) systems, so there is a considerable necessity to investigate the mechanism of active diluents in the photocured reaction of PUA systems. In this work, the effects of α-methyl groups along the chains of diluent molecules on the photoreaction kinetics, photocurable 3D printing, mechanical and mechanical properties, and thermodynamic characteristics of PUAs were investigated employing hydroxyethyl methacrylate and hydroxyethyl acrylate as active diluents, respectively. The relationship between chemical structure and kinetics of PUA systems was also elucidated by using dynamic mechanical analysis tests. The results demonstrated that the α-methyl group blocks the migration of reactive radicals, reduces the efficiency of the photoreaction, and causes an increase in the rigidity and strength of the molecular chain. This study not only revealed the effect of α-methyl on the kinetic mechanical and thermal performance of PUA systems but also paves the way for the development of a new class of photosensitive PUA materials used for the photocurable 3D printing technology.

Nonlinear behaviour of epoxy and epoxy-based nanocomposites: an integrated experimental and computational analysis

The focus of this study is on the nonlinear mechanical properties of epoxy and epoxy-based nanocomposites, exploring frequency and strain amplitude dependency. Nanocomposite samples of epoxy are reinforced with fumed silica (FS), halloysite nanotubes (HNT) and Albipox 1000 rubber (Evonik) nanoparticles. Considering these particles have different geometries and stiffnesses, they are expected to have significantly different influences on the mechanics of the resulting composite. To enhance the reliability of the results and to reveal the impact of nanofillers on the mechanics of the material more distinctly, the manufacturing process is designed to be the same for all the specimens within the same material groups to eliminate the effects of the manufacturing process. The comprehensive characterization process consists of Fourier-Transform InfraRed Spectroscopy (FTIR), Scanning Electron Microscopy (SEM) and Dynamic Mechanical Analysis (DMA). The DMA tests are designed so that the material properties are measured depending on the vibration frequency and strain amplitude. Finally, the characterized nonlinear dynamic properties of these nanocomposites are used as the input material properties into a numerical model. In this simulation, a cantilever beam with representative nonlinear material properties, for these nanocomposites, is created, as example and its forced response is plotted under the same levels of excitation in the frequency domain. Key effects of the different nanofillers are identified using the resonance behavior, primarily focusing on the stiffness and damping of the epoxy-based nanocomposites. These experimental and numerical procedures followed show the significant impact of the nanoparticle reinforcements on the nonlinear nature of these epoxy-based composites.

Insights on the J‐integral expression of pure shear carbon black filled natural rubber specimen and predicting the crack growth rate using finite element method

AbstractThe J‐integral approach manifests itself in an efficient way to determine the crack growth and failure mechanism of tread and sidewall compounds used in tyres. Therefore, for a pure shear (PS) specimen of carbon black filled natural rubber, the J‐integral formula was vivisected, and the material parameters were defined using the concepts of solid mechanics considering the planar stress conditions. Theoretical calculations, experimental observations, and finite element analysis were executed to calculate the J value for different strain percentages. Different hyperelastic material models were used to understand the hyperelastic behavior of the test compound, but Yeoh model was found to be the best fit with the least error against the experimental test data. The frequency sweep dynamic mechanical analyzer test was done to observe the viscoelastic response of the material. It was observed that the J value decreased with decreasing contour radius and had exhibited stark difference with the global tearing energy values, indicating the effects of stress softening and the dependence of J value on the elastic characteristics of the material. Further, the J value attained from finite element methods for a random strain 22% was used to predict the crack growth rate of the pre‐notched PS specimen.Highlights J‐integral formula for pure shear specimen using solid mechanics approach. J value comparison of theoretical, experimental, and finite element methods. Dependence of J value on the elastic characteristics of the material. Different hyperelastic models compared and Yeoh model chosen for analysis. Prediction of crack growth rate at a random strain percentage.