In order to address the unclear mechanism of dust generation during coal cutting by picks at the current driving face, experiments on dust generation at different drilling speeds were conducted using a self-built experimental apparatus for coal cutting dust. Numerical simulations were also employed to further analyze the dust generation mechanism during coal cutting by cutter picks. The research findings indicate that as the drilling speed increases, the dust generation initially increases and then stabilizes. The peak values of total dust and potentially respirable dust generation rates were observed at a drilling speed of 200mm/min, reaching 204.21g/t and 29.73g/t, respectively. The particle size distribution of dust generated from the cutting of the same coal followed a similar trend. The coal fragmentation by cutter picks is a result of the combined action of tensile and shear forces. The growth of crack quantity follows an S-shaped curve, characterized by slow growth, rapid growth, and stabilization. With an increase in cutting depth, both the force and torque on the cutting head exhibited a continuous increase followed by stable fluctuations. The energy consumption during the cutting process mainly involves overcoming the coal's strain energy, and the trend of energy dissipation initially increases and then decreases. These research findings provide a theoretical basis for further understanding the mechanism of coal cutting dust generation by cutter picks and achieving efficient control of dust emissions at the source.
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