High-temperature melt cutting is an important technology for fast cutting and unjamming of downhole jammed tubular rods, but due to the well depth and mud environment, it cannot completely cut through the large wall thickness tubular rods such as weighted drill pipe, and it needs to be damaged by external load applied by drilling rig. The shape of the drill pipe kerf after the melt cutting operation is not the same, so the size of the applied external load needs to be further investigated. To address this problem, firstly, this paper establishes the Johnson-Cook ontology and failure model of S135 steel grade drilling tools based on the high temperature tensile test; secondly, according to the characteristics of the weighted drill pipe melt-cutting notch, a finite element model for mechanical damage failure analysis of weighted drill pipe with melt-cutting notch is established, and the reliability of the model is verified; lastly, the influence of high temperature and different notch characteristics (melt-cutting depth, circumferential cutting angle, Finally, the effects of high temperature and different notch characteristics (depth of cut, circumferential cutting angle, number of perforations) on the mechanical failure capacity of weighted drill pipe with fusion notch are analysed. The results show that the errors of the maximum stresses and strains of the samples obtained from the tensile fracture simulations at 20 °C and 400 °C and the maximum stresses and fracture strains obtained from the experiments are within 9 %, which verifies the accuracy of the model. Tensile loading was more effective than compressive loading in destroying the drill pipe; the change in loading speed had a small effect of 4.1 % on the tensile force required to destroy the drill pipe. The damage load of the drill pipe and the pressure acting on the cross-section of the fusion cut decreases with the increase of the fusion cutting depth; the damage load required decreases with the increase of the circumferential cutting angle and the number of openings, but the pressure acting on the cross-section of the fusion cut does not decrease. The softening effect of high temperature on the drill pipe is very obvious, and the tensile capacity of the drill pipe is attenuated by 80.6 % at a temperature of 800 °C. The research work can improve the operation process of cutting and unjamming thick-walled drilling tools in deep wells and guide the field operation to achieve the purpose of rapid unjamming.