Distillers Dried Grains With Solubles Research Articles

Impact of Dietary Inclusion of Rice Distillers Dried Grains with Solubles (DDGS) on Hematological Parameters of Commercial Broiler Chicks

An experiment was conducted to evaluate the impact of dietary inclusion of rice-derived distillers dried grains with solubles (DDGS) on the hematological parameters of commercial broiler chicks. A total of 2250 day-old broiler chicks were randomly assigned to treatment groups, each with five replicates. The birds in the control group were fed a basal diet fulfilled with the all nutrient requirements. The experimental diets contained rice DDGS at inclusion levels up to 16 per cent, respectively. At the end of the experiment, blood samples were collected from one bird per replicate for hematological analysis. The results showed significant differences (P<0.05) in red blood cell (RBC) count, packed cell volume (PCV) and hemoglobin levels between the control and DDGS-treated groups, although the numerical differences were minimal. Non-significant differences (P>0.05) in white blood cell (WBC) count and differential leukocyte counts between the control and DDGS-treated groups were observed. These findings revealed that the inclusion of rice DDGS up to 16% in broiler diets does not negatively affect key hematological indices. It was concluded that rice DDGS can be incorporated into broiler diets at inclusion levels up to 16% without adverse effects on hematological parameters.

Partial replacement of soybean meal with mixed plant proteins yields comparable growth and carcass quality in growing-finishing pigs

ObjectiveThis study evaluated the impacts of partial replacement of soybean meal with different concentrations of mixed plant protein products (rapeseed meal (RSM) - palm kernel meal (PKM) -distillers dried grains with soluble (DDGS)) on growth performance and carcass quality of growing-finishing pigs.MethodsA total of 180 crossbred [Yorkshire x Landrace] pigs with average initial weight of 29.72 + 1.65 Kg were randomly assigned to one of five dietary treatment groups on the basis of weight and sex, and the experimental duration was 105 days. The basal diet (C23ON) of growing and finishing pigs were partially replaced with increasing level of RSM-PKM-DDGS (1 to 5% for growing pigs, and 2 to 6% for finishers). Each treatment group had 9 replicate pens, each containing 2 barrows and 2 gilts. During the 15-week trial, body weight (BW), average daily gain (ADG), average daily feed intake (ADFI), and feed conversion ratio (FCR) were calculated for the periods of weeks 0–5, weeks 5–10, week 10–15, and for the entire experimental period.ResultsThe partial replacement of soybean meal with mixed plant protein products (RSM, PKM-DDGS) showed no significant effect on the growth performance of pigs during the entire experimental period (p > 0.05). However, a decreasing ADG (p = 0.0837) and ADFI (p = 0.0779) were observed during weeks 0–5, while an increasing FCR was noted during weeks 10–15 (p = 0.0835) and the overall period. Furthermore, the replacement of soybean meal with mixed plant protein products (RSM-PKM-DDGS) showed no linear or quadratic effects on the digestibility of dry matter (DM), nitrogen (N), energy (E), fecal scores, or meat quality.ConclusionThis suggests that mixed plant protein products (RSM, PKM, and DDGS) can effectively replace soybean meal as the primary protein source, providing comparable outcomes while potentially reducing feed costs.

Insights into carbon and nitrogen footprints of large-scale intensive pig production with different feedstuffs in China

Through the whole process of large-scale pig production, feed production puts great environmental pressure in terms of greenhouse gas (GHG) emissions and nitrogen (N) emission. Additionally, different feedstuffs will have different results. While previous studies seldom analyzed carbon footprint and nitrogen footprint from feed components or diet choices. Thus, we selected China, the largest producer and consumer of pork in the world, to analyze both nitrogen footprint and carbon footprint through the life cycle of pig production with different feed components. We used life-cycle environmental footprint and scenario analysis to compare carbon footprints, nitrogen footprints, and feed prices of large-scale pig production with different feedstuffs in China. The life cycle of the pig production includes feed crop cultivation, feed processing, pig raising, and manure management. The functional unit is the weight of 1 kg of live pig. The results showed that the carbon footprints, nitrogen footprints, and feed prices ranged from 1.67 kg CO2-eq FU−1 to 1.70 kg CO2-eq FU−1, 35.3 g Nr FU−1 to 38.9 g Nr FU−1, and 1.42 CNY kg −1 to 2.15 CNY kg −1, respectively. Feed crop production and manure management contributed the largest carbon footprint (54%) and the largest nitrogen footprint (64%), respectively. The four scenarios exhibited various results. Scenario 3 (S3), substituting soybean meal in the original feed with distillers dried grains with soluble (DDGS), presented a more favorable outcome with respect to carbon and nitrogen footprints as well as feed prices. This was mainly attributed to feed crop cultivation, manure management, crude protein contents of feeds, and prices of the feed crops. Concerning the uneven feed crop production, number of pig farrowed, feed consumption, and inter-provincial transportation across China, we conducted the spatial analysis under the optimal S3. It revealed that the northern provinces in China exhibited both higher carbon and nitrogen footprints than the southern provinces, due to the northern regions cultivating the crop feed. Finally, we proposed recommendations from perspectives of cultivation practice, feed adjustment, manure management, and strategic zoning. The study not only highlighted the importance of environmental footprint for analyzing environmental impacts of pig production, but also provided the implications for enhancing the sector’s environmental sustainability from perspective of feed adjustment.

Low-oil corn distillers dried grains with solubles can be fed to pigs up to 16.5% without compromising growth and pork quality.

This study aimed to determine the maximum inclusion rate of low-oil corn distillers dried grains with solubles (DDGS) in swine diets with a focus on growth performance and pork quality. A total of 160 crossbred pigs with an initial body weight of 25.5 kg (standard deviation = 2.5) were randomly assigned to one of 5 dietary treatments in a randomized complete block design with BW and sex as blocking factors to obtain 8 replicates and 4 pigs per pen. The low-oil corn DDGS contained 26.3% crude protein, 24.5% neutral detergent fiber, and 3.7% ether extract. Five experimental diets based on the corn, soybean meal, and wheat were formulated to contain 0, 10, 20, 30, and 40% of the low-oil corn DDGS for each of 2 phases. During the overall period, average daily gain, average daily feed intake, and gain-to-feed ratio linearly decreased (p<0.05) as the low-oil corn DDGS inclusion rate increased. A one-slope broken-line analysis showed that the maximum inclusion rate of low-oil corn DDGS in swine diets without compromising gain-to-feed ratio was 16.5% during the overall period. The carcass characteristics were not affected by the inclusion of low-oil corn DDGS up to 40%. The firmness of loin and belly linearly decreased (p<0.05) as the low-oil corn DDGS inclusion rate increased. As the inclusion rate of low-oil DDGS increased, the saturated fatty acid content in both loin and pork belly linearly decreased (p<0.001), whereas the unsaturated fatty acid content linearly increased (p<0.001). The iodine value of lard also showed a linear increase (p<0.001) with increasing the low-oil corn DDGS inclusion rate. The maximum inclusion rate of low-oil corn DDGS in growing-finishing swine diets without detrimental effects on growth performance and pork quality was 16.5%.

Effects of branched-chain amino acid imbalance and dietary valine and isoleucine supplementation in modified corn-soybean meal diets with corn distillers dried grains with solubles on growth performance, carcass quality, intestinal health, and cecal microbiome in Cobb 500

One important feature of corn distillers dried grains with solubles (DDGS) is its high leucine:lysine ratio, which can inhibit chicken growth by causing branched-chain amino acid (BCAA) antagonism. The current study was conducted to investigate the effects of BCAA imbalance of inclusion of DDGS and whether additional dietary valine and isoleucine could alleviate the negative effects in broilers. A total of 640 0-d-old male Cobb 500 broilers were allocated into 4 treatments with 8 replicates and reared until d 42. The four different dietary groups were as follows: 1) control (CON) group (corn-soybean meal-based diet); 2) 30% DDGS (30D) group (replacing soybean meal with 30% DDGS); 3) 30D + additional valine and isoleucine (30DB) group; and 4) the group of 30DB + additional valine and isoleucine to provide the same leucine:valine and leucine:isoleucine ratios as the CON group (30DBB). The analyzed leucine:lysine ratios of the CON group were 1.36/1.41/1.46 (starter/grower/finisher phase), whereas the average leucine:lysine ratios of the 30% DDGS groups were 1.61/1.70/1.78 (starter/grower/finisher phase). The 30% DDGS groups (30D, 30DB, and 30DBB) negatively affected body weight (BW) from d 7 to 42 and BW gain (BWG), feed intake, carcass weight, breast muscle weight, and jejunal and ileal villus height:crypt depth during the overall period (d 0 to 42) (P < 0.05). Furthermore, the 30% DDGS groups significantly altered expression levels of jejunal tight junction proteins, breast muscle mechanistic target of rapamycin (mTOR) pathway-related genes, BCAA catabolism genes, and AA transporters compared to the CON (P < 0.01). The 30% DDGS groups showed differences in beta-diversity indices compared to the CON group (P < 0.05). The 30DBB group showing the lowest d 21 and 42 BW and overall BWG had the largest differences compared to the CON group in most measurements. In conclusion, excessive replacement of soybean meal with DDGS can significantly increase leucine levels, which may negatively affect chicken growth. Additionally, inappropriate ratios of valine and isoleucine can further decrease growth performance.

Effect of temperature on the digestibility of non-starch polysaccharide-rich ingredients in Nile tilapia (Oreochromis niloticus)

This study aimed to investigate the interaction effect of NSP-rich ingredient and rearing temperature on nutrient digestibility of the ingredients in Nile tilapia. Seven NSP-rich ingredients were tested: insect meal, wheat bran, palm kernel meal, rapeseed meal, sunflower meal, dried distillers grains with solubles (DDGS) from corn, and rice bran. A balanced control diet was formulated followed by the formulation of seven test diets by mixing 30 % of each test ingredient with 70 % of the control diet and fed to fish reared at 24 or 32 °C. At each temperature, 35 all male Nile tilapia with an initial mean weight of 45.0 g at 24 °C and 43.8 g at 32 °C were housed in each of 24 glass-tanks, each containing 60 L of water. The diets were administered to the fish groups in triplicate over 42 d in a recirculating aquaculture system. Fecal samples were collected and analyzed alongside the diets to determine nutrient digestibility. Digestibility of all nutrients differed between ingredients (P < 0.001) at both temperatures. Wheat bran had the lowest NSP digestibility at both 24 (1.9 %) and 32 °C (9.7 %). At 24 °C, DDGS showed the highest NSP and protein digestibility (41.4 and 90.3 %), while at 32 °C insect meal showed the highest NSP and fat digestibility (59.8 and 97.5 %). Insect meal showed the highest fat digestibility (97.4 %) also at 24 °C. An interaction effect between ingredient and temperature was observed for the digestibility of NSP, carbohydrate, protein, amino acids, magnesium, and dry matter (P ≤ 0.035). Some nutrients showed reduced digestibility for some ingredients at the higher temperature, but in most of the cases temperature increased nutrient digestibility, with insect meal exhibiting a 20 % increase in NSP digestibility. In conclusion, water temperature affect nutrient digestibility, but the extent of the temperature effect differs between ingredients.

Preparation of metal-modified carbon-based catalyst and experimental study on catalytic pyrolysis of distillers dried grains with solubles

Distillers dried grains with solubles (DDGS) offer high calorific value, suited for catalytic rapid pyrolysis for energy and chemical applications, yet tar and coke formation during bio-oil upgrading necessitates exploration of cost-effective, durable biocarbon-based catalysts for tar removal. In this study, a carbon-based catalyst was prepared by metal modification of alkaline biochar for catalytic pyrolysis with Distillers dried grains with solubles (DDGS) biomass. Brunauer–Emmet–Teller (BET), X-ray diffraction (XRD), Fourier Transform Infrared (FTIR) were used to characterized the morphology and microstructure of the metal-modified carbon-based catalysts. Pyrolysis-gas chromatography/mass spectrometry (Py-GC/MS) was used to analysis the pyrolysis-gas of catalytic pyrolysis. Furthermore, the effects of the loading and metal mass ratio of carbon-based monometallic catalysts (Fe and Co) and carbon-based bimetallic catalysts (Fe-Co) on the distribution of the DDGS pyrolysis products were further investigated. The results showed that the 8 wt% of loading rate of bimetallic catalyst significantly reduced the oxygenated compounds but increased the aromatic hydrocarbons. Compared with pyrolysis without catalyst, when the catalyst was 2Fe6Co (mass ratio of Fe/Co 1:3), the hydrocarbons increased from 36.42 % to 44.53 %, the oxygen-containing compounds decreased from 60.36 % to 52.35 %, and the aromatics increased significantly from 0.73 % to 25.37 %. This study provides a new route of increasing the aromatic hydrocarbon content of catalytic pyrolysis to offer theoretical basis for carbon-based catalysts of biomass conversion.

43 Approaches for improving nitrogen utilization efficiency and environmental sustainability of pork production systems

Abstract Nitrogen (N) is an essential element for life, but due to its inefficient utilization, N waste and emissions generated have exceeded the planetary boundaries and ability of the Earth to effectively overcome these environmentally detrimental effects. Global food animal production contributes 29 to 34% of total global N emissions, with pork supply chains contributing about 16% of these emissions. Life cycle N use efficiency (NUE) of U.S. pork production is only about 56%, which is similar to broiler (55%) and egg (50%) production, but greater than beef (10%) and milk (31%) production. However, only about 10 to 44% of dietary N is converted into edible pork products. While genetic improvement has increased NUE associated with improved lean growth rate, improvement in litter size has led to an increased proportion of low-birth-weight pigs that have reduced NUE. Although metabolic modifiers including porcine somatotropin, ractopamine, and immunocastration improve NUE, they are not feasible or acceptable to consumers in many countries. Separate sex feeding and reducing market weight can also improve NUE. Ultimately feeding program design and implementation have the greatest potential to improve NUE because feed is associated with 70% of N emissions in pork production systems. Multi-objective feed formulation using Life Cycle Assessment environmental impact data of feed ingredients, precision feed formulation and feeding practices to overcome variability in digestible nutrient content of feed ingredients and nutritional requirements of pigs fed in groups, feed processing to enhance energy and nutrient digestibility, and minimizing feed wastage offer the greatest opportunity to improve NUE and environmental sustainability. There are substantial differences in greenhouse gas emissions and embedded water and land use associated with growing-finishing feeding programs depending on the dietary proportions of corn, soybean meal, distillers dried grains with solubles (DDGS), and crystalline amino acids among U.S. geographic regions. Furthermore, addition of thermally processed supermarket food waste to corn-soybean meal (CSBM) diets can significantly reduce environmental impacts and diet cost without compromising growth performance and carcass composition compared with current commercial feeding programs. Although growing-finishing feeding programs using CSBM diets with minimal crystalline amino acids result in greater N intake, N retained, and urinary N excretion compared with feeding low protein, crystalline amino acid supplemented (LP) diets, and diets containing 30% DDGS, growth performance and carcass composition are optimized and impacts on climate change, marine and freshwater eutrophication, and fossil resource are reduced by feeding CSBM diets compared with feeding LP or DDGS diets. Sourcing and using feed ingredients with reduced environmental impact metrics along with precision diet formulation and feeding practices to ensure “getting the right amount of energy and nutrients in the right feed fed to the right pigs at the right time” can improve NUE and environmental sustainability of pork production systems.

PSVI-23 Economic potential of field peas as an alternative to corn distillers dried grain with solubles (DDGS) in beef heifer growing diets

PSVI-23 Economic potential of field peas as an alternative to corn distillers dried grain with solubles (DDGS) in beef heifer growing diets

Effects of high-level dietary distillers dried grains with solubles supplemented with multienzymes on growth performance, nutrient utilization, intestinal morphology, and pellet quality in broiler chickens.

With the increasing cost of bulk raw materials and advancements in the feed enzyme industry, corn distillers dried grains with solubles (DDGS) have shown more opportunities for use in broiler diets. Supplementation with multiple enzymes could mitigate anti-nutritional factors in DDGS, enhance nutrient digestibility, and thereby increase its utilization in broiler diets, leading to reduced feed costs. This study evaluated the effects of multienzyme supplementation on growth performance, nutrient utilization, intestinal morphology, and pellet quality in broiler chickens fed diets containing conventional levels of DDGS (C-DDGS) and higher levels of DDGS (H-DDGS). A total of 800 1-day-old Cobb 500 chicks was assigned to four dietary treatments with eight replicates of 25 birds each: C-DDGS (5% DDGS in Starter and 10% in Grower), C-DDGS + Enzyme (C-DDGS diet supplemented with multienzyme), H-DDGS (10% and 20%) + Enzyme (H-DDGS diet supplemented with multienzyme, 10% DDGS in Starter and 20% in Grower), and H-DDGS (15% and 30%) + Enzyme. The C-DDGS + enzyme diet increased (p < 0.05) body weight gain (BWG), reduced the feed conversion ratio, enhanced (p < 0.05) digestibility of dry matter (DM), crude protein, and hemicellulose (HC), and improved (p < 0.05) intestinal villus height and villus: crypt ratio of broilers. The H-DDGS (10% and 20%) + enzyme diet exhibited no difference in (p > 0.05) growth performance, nutrient digestibility (except HC), and intestinal morphological parameters, whereas the H-DDGS (15% and 30%) + enzyme diet decreased (p < 0.05) feed intake and BWG and reduced (p < 0.05) energy and DM digestibility by impact (p < 0.05) intestinal morphology compared with the C-DDGS enzyme-free diet. The H-DDGS diet had lower (p < 0.05) pellet hardness and poorer durability than the C-DDGS diet. Supplementing multienzyme in the C-DDGS (5% and 10%) diet improved growth performance from day 0 to 28 and diminished growth performance in the H-DDGS (15% and 30%) diet by influencing intestinal morphology and feed pellet quality in broiler chickens. In addition, when supplemented with multienzyme, the dietary DDGS level can be safely included at levels of 10% in 0-7 days and 20% in 8-28 days of age.

Amino acid and energy digestibility of conventional corn dried distillers grains with solubles, high protein distillers dried grains, and corn fermented protein, and impacts on turkey poult growth performance and intestinal characteristics

Amino acids (AA) are an expensive nutritional components of poultry diets. Distillers dried grains with solubles (DDGS) is the primary co-product produced by the dry grind bioethanol industry, although new technologies are being implemented to produce high protein distillers dried grains (HP-DDG) and corn fermented protein (CFP), but data on their nutritive value in poultry are lacking. Two experiments (EXP) were conducted to determine the energy and AA digestibility of DDGS, HP-DDG, and CFP in poults in addition to a feeding trial to evaluate increasing dietary levels of HP-DDG and CFP on growth performance and intestinal characteristics. In EXP 1, six different DDGS sources were evaluated using poults to determine their nitrogen-corrected apparent metabolizable energy (AMEn) concentrations, and cecectomized roosters were used to determine their standardized ileal (SID) AA digestibility (SID-AA). In EXP 2, AMEn and SID-AA for HP-DDG and CFP were determined in young poults, and a feeding trial was conducted to evaluate growth performance and intestinal morphology and permeability of poults fed diets containing 7.5 and 15% HP-DDG or CFP from 1 to 32 d of age. In EXP 1, the AMEn concentration among the DDGS samples ranged from 2,530 to 3,573 kcal/kg DM but was not different (P = 0.57) among the samples, with an average SID for LYS of 66.6%. In EXP 2, different (P = 0.001) AMEn concentrations for HP-DDG and CFP were observed (3,114 and 3,760 kcal/kg DM, respectively), with the SID for LYS being 66.55 and 77.00% for HP-DDG and CFP, respectively. Including HP-DDG or CFP into the diet at 7.5 and 15% had no effect (P > 0.05) on growth, feed intake, or feed conversion. Neither co-product nor its inclusion rate affected intestinal morphology and permeability (P > 0.05). Overall, DDGS, HP-DDG, and CFP are excellent sources of AMEn and digestible AA, with dietary inclusion rates of up to 15% of HP-DDG or CFP having no impact on growth or intestinal characteristics.

Possibilities of Inclusion of corn Distillers Dried Grains with Solubles (DDGS) alone or in combination with Probiotic as Broiler Feed Ingredient

In the production of the ethanol from cereal grains, besides the main product which is ethanol, there are olso very valuable by-product that can be used as animal feed. The dried distilled grains with solubles (DDGS) is quite rich in protein and other nutrients. With the ever-increasing cost of soybeans and corn, many scientists are studying the possibilities of using DDGS in poultry nutrition. The aim of the present study was to determine the effect of including corn DDGS and corn DDGS and probiotic in compound feeds on productive, slaughter performance and some meat physicochemical parameters of broiler chickens under floor-rearing conditions. The experiment included 3 treatments (T), namely T1: the control group received a balanced compound feed, according to the requirements of the hybrid, without the participation of corn DDGS, T2: the diett contained 15% corn DDGS and T3: the dietts contained 15% corn DDGS and supplemented 500g probiotic/ton of feed. Each experiment had 20 one-day-old sexed male Ross-308 broiler chickens, replicated 3 times, and ended when the chickens were 35 days old. The results shown that diets T2 and T3 did not positively affect the weight development of chicks compared to T1 (the control group). At 35 days old, chicken weight from the control group outperformed the two experimental groups: by 8.45% in the T3 (corn DDGS and probiotic) and by 11.76% in the T2 (corn DDGS) at P&lt;0.05. Differences in feed consumption per 1 kg of growth over the 35-day fattening period between the control and experimental groups were small and statistically unproven. Feeding diets with 15% DDGS from corn significantly reduced carcass weight, grill, thight and wing weight in broiler chickens. There were no significant differences in slaughter yield between the study groups. Diets T2 and T3 improved the water holding capacity (WHC %) of breast meat in broilers (at P&lt; 0.001). The lowest loss in thermal processing (cooking) was observed in breast and thigh meat of chickens fed the diets with 15% corn DDGS and probiotic (P&lt;0.05).

Determination of phytic acid disappearance, ileal P digestibility at different dietary Ca levels, and relative P bioavailability in soybean meal, canola meal, distillers dried grains with solubles, corn fermented protein, and wheat middlings

Three experiments were conducted to evaluate P utilization in soybean meal (SBM), canola meal (CM), distillers dried grains with solubles (DDGS), corn fermented protein (CFP), and wheat middlings (WM) using different assays. In Experiment 1, phytic acid disappearance (myo-inositol 1,2,3,4,5,6-hexakis; InsP6D) and inositol phosphate disappearance (InsP-PD) were determined using precision-fed cecectomized Leghorn roosters. Roosters were precision-fed 20 to 25 g of SBM, CM, DDGS, CFP, and WM. In Experiment 2, InsP6D, InsP-PD, and standardized ileal digestibility (SID) of P at different Ca levels were determined using ad libitum-fed broiler chickens. Semi-purified cornstarch-dextrose-based diets containing SBM, CM, DDGS, CFP, and WM as the sole source of P were fed. All diets contained 0.21% P and limestone was added at the expense of dextrose to provide 0.30, 0.45, 0.60, and 0.75% Ca. In Experiment 3, P bioavailability relative to KH2PO4 was determined based on tibia bone ash. Experiments contained 5 to 6 replicates per treatment. In Experiment 1 with precision-fed roosters, InsP6D and InsP-PD ranged from 8 to 71% among feedstuffs, with the lowest (P < 0.05) disappearance being observed in SBM. In Experiment 2 with ad libitum-fed chickens, there was a Ca × ingredient interaction (P < 0.05) whereby increasing Ca linearly decreased (P < 0.05) InsP6D, InsP-PD, and SID of P for all feedstuffs, excluding CFP. Estimated P digestibility calculated using InsP6D in Experiment 1 was in good agreement with SID in Experiment 2 determined at 0.75% Ca, except for SBM. In Experiment 3, regression of bone ash content (mg/tibia) on supplemental P intake yielded P bioavailability values ranging from 30 to 81% among feedstuffs relative to KH2PO4, with the highest (P < 0.05) bioavailability being observed for DDGS and CFP. In conclusion, 1) InsP6D in precision-fed roosters can provide preliminary indications of P digestibility in plant-based feedstuffs, 2) SID determined at 0.75% Ca was in good agreement with other bioassays, and 3) P in DDGS and CFP was highly available compared with other feedstuffs.

Advances in Extraction, Structure, and Physiochemical Properties of Sorghum Kafirin for Biomaterial Applications: A Review.

Kafirin is an endosperm-specific hydrophobic protein found in sorghum grain and the waste by-product from sorghum biorefineries known as sorghum dried distillers' grain with solubles (DDGS). Because of kafirin's poor nutritional profile (negative nitrogen balance, slow digestibility, and lack of some essential amino acids), its direct human use as a food is restricted. Nevertheless, increased focus on biofuel production from sorghum grain has triggered a new wave of research to use sorghum DDGS kafirin as a food-grade protein for biomaterials with diverse applications. These applications result from kafirin's unique chemical nature: high hydrophobicity, evaporation-induced self-assembling capacity, elongated conformation, water insolubility, and low digestibility. Aqueous alcohol mixtures have been widely used for the extraction of kafirin. The composition, structure, extraction methodologies, and physiochemical properties of kafirin, emphasising its biomaterial functionality, are discussed in detail in this review. The literature survey reveals an in-depth understanding of extraction methodologies and their impact on structure functionality, which could assist in formulating materials of kafirin at a commercial scale. Ongoing research continues to explore the potential of kafirin and optimise its utilisation as a functional biomaterial, highlighting its valuable structural and physicochemical properties. Further studies should focus on covering gaps in the research as some of the current structural understanding comes from data on zein protein from maize.

Improving Biodegradable Films from Corn Bran Arabinoxylan for Hydrophobic Material and Green Food Packaging.

Non-biodegradable plastic materials pose environmental hazards and contribute to pollution. Arabinoxylan (AX) films have been created for applications in food packaging to replace these materials. The water interaction characteristics of biodegradable AX films were assessed following the extraction of AX from dry-milled corn bran (DCB), wet-milled corn bran (WCB), and dried distiller's grains with solubles (DDGS). Films were prepared with laccase and sorbitol before surface modification with lipase-vinyl acetate. Water solubility of the modified DCB films was significantly reduced (p < 0.05); however, the water solubility of modified WCB films decreased insignificantly (p > 0.05) compared to unmodified films. Water vapor permeability of the modified AX films from WCB and DDGS was significantly reduced (p < 0.05), unlike their unmodified counterparts. The biodegradation rates of the modified WCB AX and DDGS films increased after 63 and 99 days, respectively, compared to the unmodified films. The hydrophilic nature of AX polymers from WCB and DDGS enhances the biodegradability of the films. This study found that the modified WCB AX film was more hydrophobic, and the modified DDGS AX film was more biodegradable than the modified DCB AX film. Overall, surface modifications have potential for improving hydrophobicity of biopolymer films.

A new spectral simulating method based on near-infrared hyperspectral imaging for evaluation of antibiotic mycelia residues in protein feeds

Antibiotic mycelia residues (AMRs) contain antibiotic residues. If AMRs are ingested in excess by livestock, it may cause health problems. To address the current problem of unknown pixel-scale adulteration concentration in NIR-HSI, this paper innovatively proposes a new spectral simulation method for the evaluation of AMRs in protein feeds. Four common protein feeds (soybean meal (SM), distillers dried grains with solubles (DDGS), cottonseed meal (CM), and nucleotide residue (NR)) and oxytetracycline residue (OR) were selected as study materials. The first step of the method is to simulate the spectra of pixels with different adulteration concentrations using a linear mixing model (LMM). Then, a pixel-scale OR quantitative model was developed based on the simulated pixel spectra combined with local PLS based on global PLS scores (LPLS-S) (which solves the problem of nonlinear distribution of the prediction results due to the 0%-100% content of the correction set). Finally, the model was used to quantitatively predict the OR content of each pixel in hyperspectral image. The average value of each pixel was calculated as the OR content of that sample. The implementation of this method can effectively overcome the inability of PLS-DA to achieve qualitative identification of OR in 2%-20% adulterated samples. In compared to the PLS model built by averaging the spectra over the region of interest, this method utilizes the precise information of each pixel, thereby enhancing the accuracy of the detection of adulterated samples. The results demonstrate that the combination of the method of simulated spectroscopy and LPLS-S provides a novel method for the detection and analysis of illegal feed additives by NIR-HSI.

Inclusion of Lonicerae flos improved anaerobic fermentation and antioxidant activity of mixed silage (agro-residue and alfalfa)

Lonicerae flos (SY) is rich in active components including chlorogenic acid, flavonoids, phenols and terpenoids, with antioxidant and antibacterial activities. The present study was designed to evaluate the application potential of SY in silages. Various concentrations of SY (0, 5, 10, 15, 20, and 25 g/kg of fresh weight [FW]) were added to a mixture of alfalfa, distillers dried grains with solubles (DDGS) and soybean meal (80/10/10). All mixtures were ensiled for 30 d in laboratory silos, the experiment followed a completely randomized design, and six treatments were designed according to SY levels, with 5 replicates per treatment. Data were subjected to one-way analysis of variance and polynomial contrasts (SPSS 23.0) to examine effects of varying concentrations of SY. Adding SY enriched relative abundance of Lactobacillus acetotolerans, increased dry matter (DM), water soluble carbohydrate (WSC), chlorogenic acid, total phenolics content, and ferric reducing antioxidant power (FRAP) reducing power, and reduced pH, ammonia nitrogen (AN) and structural carbohydrates (NDF, ADF, and hemicellulose) contents. L. acetotolerans was positively correlated with WSC, DM, chlorogenic acid, total phenolics, FRAP, and 2,2-azinobis-3-ethylbenzothiazoline-6-sulfonic acid diammonium salt radical cation (ABTS) concentrations, while negatively correlated with pH, AN and structural carbohydrates contents. Base on the predicted pathways and phenotype of the bacterial community, the addition of SY promoted the genetic information processing (translation, replication and repair, transcription), and inhibited the abundances of potentially pathogenic, stress tolerant and gram negative. Silages with SY at 20 g/kg FW (SY4) or 25 g/kg FW (SY5) had lower pH, contents of AN and structural carbohydrates than other silages. The chlorogenic acid and total phenolics content in SY3 and SY4 were higher than other silages, while FRAP reducing power and ABTS scavenging activity in SY3 (15 g/kg FW) and SY4 silage was highest, respectively. Overall, the inclusion of SY at 20 g/kg FW decreased pH and AN content, more chlorogenic acid, increased the relative abundance of L. acetotolerans and antioxidant activity, with the potential to serve as a feed additive.

Technology of flour from grain-fruit stillage

In the alcohol industry of Russia, more than 15 million tons of secondary raw materials are used inexpediently. The integrated use of production waste and by-products of processing of plant raw materials will provide additional reserves and sources of nutrients. The purpose of this study was to determine the main parameters of the technological process of obtaining flour from dried distillers grain-frut with solubles possibility of its use as a food ingredient. The technology being developed for processing waste into food products was considered as a continuation of the main technological scheme for obtaining dry bard. The result of the research is the improvement of existing processing stages, as well as the development of new technological parameters for drying, grinding and fractionation of dried distillers grain with solubles (DDGS). Research has shown that the technological parameters of the centrifugation stage in the technology being developed will not differ from traditional technology and will depend on the technical equipment of the enterprise. The wet cake was dried to a humidity of 6%. This is lower than in traditional technology (10%). Based on the data obtained, it can be concluded that the drying mode at 65 °C is preferable, since the specified parameters of the finished products are achieved at the optimal duration of the process. The milling of dried distillers grain-frut with solubles is carried out in two stages. The purpose of the first stage is the grinding of large conglomerates of dried grain and fruit pulp. In the second stage, the pre-milling fraction is sent to a knife mill with an installed shell with a hole diameter of 0.45 mm. The resulting flour from dried distillers grain-frut with solubles is sorted by size using a sieve with a hole size of 0.25 mm. The passing fraction with a yield of 60–70% is flour with particle sizes from 0 to 0.25 mm. The upper fraction obtained in sieving is large particles of flour ranging in size from 0.25 to 0.5 mm with a flour yield of 30-40%. If necessary, re-grinding this fraction will produce flour with a smaller particle size.

50 Feeding a multi-carbohydrase improves mortality, morbidity and variability of growing pigs fed varying levels of dried distiller’s grains with solubles

Abstract The objective was to determine the effects of Rovabio Advance 10 P, a multi-carbohydrase, on growth performance, mortality, and morbidity of growing pigs fed 15% or 35% dried distiller’s grains with solubles (DDGS). In the trial, 1,220 DNA pigs were fed from 32 kg to 134 kg body weight (BW). Four diets were fed: 15% DDGS (LO), 15% DDGS with Rovabio Advance (LO+), 35% DDGS (HI), and 35% DDGS with Rovabio Advance (HI+). Each pen had approximately 30 pigs each with 10 pens per dietary treatment. Pig BW and feed were measured as were the number and BW of dead pigs (mortality) and other pig removals (morbidity). Pigs were harvested beginning on d 105 and weekly thereafter through d 126. No significant (P &amp;gt; 0.16) interactions between DDGS level and Rovabio Advance were observed. Feeding greater levels of DDGS tended to reduce average daily gain (ADG), final BW and carcass weight (P &amp;lt; 0.09) and reduced mortality and morbidity (P = 0.1). Greater levels of DDGS also reduced cost of gain and improved income over feed (P &amp;lt; 0.04). Feeding Rovabio Advance reduced mortality and morbidity (P = 0.08), reduced standard deviation of carcass weight (P = 0.02), improved carcass price (P = 0.02), and improved income over feed (P = 0.02). Feeding greater levels DDGS slowed growth rate but improved cost of gain and profitability. Rovabio Advance improved mortality and morbidity and reduced variability resulting in improved profitability.

172 Effects of post-MSC DDGS inclusion in gestation diets on total tract nutrient and energy digestibility compared with other fiber sources

Abstract The high fiber content of corn dried distiller grains with solubles (DDGS) make it an ideal candidate for inclusion in gestation sow diets. Gestating sows, however, have greater utilization of fibrous ingredients, and nutrient values attained in grower pigs are not representative of nutrient metrics for gestating sows. The objective of this study was to evaluate apparent total tract digestibility (ATTD) of energy and nutrients from post-protein separation (post-MSC) DDGS provided to gestating sows in comparison with soyhulls and sugar beet pulp; two commonly used fiber sources in gestation diets. Pregnant sows [n = 22; parity 0 to 1; initial body weight (BW) = 190 ± 10 kg] were allocated to 1 of 6 dietary treatments in a crossover design with two collection periods (period 1 from d 40-59 of gestation and period 2 from d 60-79 of gestation) to attain at least 7 observations per treatment. Two of the six diets were practical corn-soybean meal-based gestation diets with either soyhulls (17.5% inclusion) or post-MSC DDGS (15% inclusion) to determine ATTD of energy and nutrients in complete diets. The remaining four diets included a corn-basal diet and the basal diet plus 30% inclusion of post-MSC DDGS, soyhulls, or sugar beet pulp. Titanium dioxide was included as an indigestible marker to calculate ATTD. Sows were fed experimental diets (2.2 kg/d in a single feeding) in two 20-d collection periods where the initial 14 d considered a diet adaptation period followed by 5 d for total collection of urine (collected using urine catheters inserted on d 14) and grab fecal samples. Energy values for the post-MSC DDGS, soyhulls, and sugar beet pulp in the corn-basal diets were calculated using differential procedure. Data were analyzed with ANOVA and fixed to a mixed linear model using treatment as the main effect and collection period as a random variable. The ATTD of the post-MSC DDGS practical diet was 8% greater in ATTD of crude protein and 13% greater in ATTD of ether extract than the practical soyhull diet (P &amp;lt; 0.01). The ATTD of gross energy of post-MSC DDGS was 16% greater than soyhulls (P &amp;lt; 0.01). This resulted in an 800 and 750 kcal/kg greater digestible energy and metabolizable energy content, respectively on an as-fed basis in post-MSC DDGS compared with soyhulls and sugar beet pulp (P &amp;lt; 0.01). The post-MSC DDGS also had a net energy value (as-fed basis) 700 kcal/kg greater than soyhulls and sugar beet pulp. In conclusion, post-MSC DDGS is suitable for inclusion in gestating sow diets as a fiber source while meeting the energy needs of the gestating sow.