The main objective of the present research work was to evaluate dielectric, mechanical and tribological properties of alumina nanowire with PEEK/PTFE thermoplastic composite. In this work, the effect of reinforcement of PEEK (Polyetheretherketone) with 10% by wt, PTFE (Polytetrafluoroethylene) blend reinforced with 5 wt% of nano-sized alumina nanowire were studied. The composites stocks were fabricated through twin-screw extruder and injection moulding machine and characterized by LCR meter and universal testing machine. In this investigation, the tribological behaviour of polyetheretherketone (PEEK), polytetrafluoroethylene (PTFE) blends filled with alumina nanowire are investigated under different contact loads with constant sliding speed and time using a pin on disc tribometer. The dielectric constant and loss of the PEEK/PTFE reinforced 5wt% of alumina nanowire gives a very close reading with actual PEEK at lower frequency and temperature, which indicated effective charge transfer prevention of nano-silica wire. It is observed that at higher temperature and frequency the dielectric constant improved by 20%. The experimental results demonstrated that the coefficient of friction is significantly influenced by the increase of filler type and load for all samples. Very low COF of 0.2 was observed for PEEK composite contain 10 wt% of PTFE and 5wt% of alumina nano-wire. The DMA results revealed improved storage modulus for PEEK composite contain 10 wt% of PTFE and 5wt% of silica nano-wire. The SEM morphological images revealed that homogeneous blending of PEEK/PTFE and uniform dispersion of alumina nanowire.
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