The control of DC motor system is difficult and mathematically tedious due to their high non linearity property. To overcome this difficulty, a new approach has been required. This paper presented a systematic procedure to develop PI based speed controller for DC motor. The designing of speed controller through state estimation approaches. The optimal parameter of PI controller is finding out by using PSO algorithms.The performances and characteristics of DC motor are observed. The simulation results verify that steady state error is reduced, the rising time is improved and the disturbances affect is reduced hence the better performances of DC motor. with a constant speed rotating field. It is observed that most of the industry is operating under stress condition further load parameter and control variable exhibit uncertainness in real practice and in fact these are random variables. Calculated values of load variable normally contain various inaccuracies. It has been observed that error may vary in the range of 5-10%. A few percentage error may be required tolerable in the area of the load speed controlling where these inaccuracies in the entire controller. In such situation minor inaccuracy in speed control are of little concern. Further the speed controller can always be designed to have sufficiently low effect on the non linearity of DC motor; so as to worst effect of parameter uncertainty can be accounted. In real time operation, the situation is different; design controller may encounter situation never imagined by designer before it took its present shape. Hence, in real time operation condition, risk of affecting nonlinearity of motor is always present. Here it is designed a controller which not affects the nonlinearity in DC motor. II. DcMotor The stator of the DC motor has poles, which are excited by DC current to produce Magnetic fields. The rotor has a ring-shaped laminated iron-core with slots. Coils with several turns are placed in the slots. The distance between the two legs of the coil is about 180 electric degrees. DC motors are characterized by their versatility. By means of various combinations of shunt, series and separately excited field winding they can be designed to display a wide variety of volt ampere or speed torque characteristics for both dynamic and steady state operation. The separately excited dc motor model is chosen for its good electrical and mechanical performances rather than other DC motor models. The DC motor is driven by applied voltage. In DC motor, the torque may be controlled by varying the armature current or field current. One of these is varied to control the torque while the other is held constant.
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