Corrosion Rate Of Copper Research Articles

Low-SAPS additives for lubrication in next-generation vehicles

Purpose The purpose of this study is to create sustainable additives for future vehicles, characterized by low levels of sulfated ash, sulfur and phosphorus (SAPS) or even SAPS-free alternatives. These newly developed additives must not only match or outperform the current commercial benchmarks in terms of tribological performance, but also align with the emerging sustainability trends. It is anticipated that this innovative technology will yield promising outcomes in the realm of hybrid and electric vehicles. Design/methodology/approach This research primarily focused on chemical synthesis, performance evaluation and characterizations. These aspects were studied through collaboration between Syensqo, Southwest Research Institute (the USA) and the Lab of the Future in France. The data was generated and analyzed by a team of research scientists, internship students and technical specialists. Findings Two types of additives have been specifically designed and synthesized in accordance with sustainable requirements. Both technologies have exhibited exceptional frictional and wear-resistant properties. Moreover, the leading candidates exhibit a lower rate of copper corrosion, stable electric conductivity and outstanding thermal stability when compared to commercial benchmarks. This study is expected to open a new research avenue for developing next-generation additives for lubricants, with wide potential applications including hybrid electric vehicle and electric vehicle markets. Originality/value In the current lubricant market, there is a lack of effective low-SAPS or SAPS-free additives. This research aims to address this gap by designing sustainable additives for next-generation vehicles that not only meet specific requirements but also maintain optimal lubrication performance. Peer review The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-01-2024-0033/

The corrosion inhibition performance and mechanism of α-benzoin oxime on copper: A comprehensive study of experiments and DFT calculations

Copper corrosion poses a significant challenge to process stability and chip quality in the field of integrated circuit manufacturing. This study comprehensively explored the corrosion inhibition performance of α-benzoin oxime (bzoxH2) on copper, by employing a combination of experimental methods and computational chemistry. First, after the addition of 0.1 mM bzoxH2, the static etching rate and surface roughness of copper were decreased to 7 Å·min−1 and 1.36 nm, respectively, which indicated that bzoxH2 could reduce the corrosion rate of copper and improve its surface quality. Subsequently, electrochemical behavior analysis showed that the addition of 0.1 mM bzoxH2 resulted in an increase in open circuit potential to 0.185 V, a decrease in corrosion current density to 2.33 µA·cm−2, an increase in polarization resistance to 10589 Ω·cm2, and a high corrosion inhibition efficiency of 96.88 %, suggesting that bzoxH2 significantly enhances the corrosion resistance of copper. Furthermore, studies based on adsorption isotherm models indicated that the adsorption behavior of bzoxH2 on the copper surface formed a dense passivation film through the combination of physical and chemical adsorption mechanisms. This effectively enhanced the corrosion resistance of copper and provided robust protection against corrosion. Finally, the use of X-ray photoelectron spectroscopy technology, along with an in-depth exploration of the geometric structure and chemical reactivity of the bzoxH2 molecule, revealed its complex interaction with specific active sites on the copper surface. These findings provided valuable theoretical insights, along with practical guidance for the development of metal corrosion inhibitors.

Friction and corrosion behaviors of the copper reinforced with MoS2 nano-layers coated with silver

The effect of 10 wt% alumina, 20 wt% (10Al2O3-10MoS2), and 30 wt% (10Al2O3-10MoS2-10Ag) reinforcements on the tribological and corrosion properties of copper was investigated. The nanocomposites were prepared by the ball milling coating method and then fabricated by the cold and hot compaction technique. The copper's hardness increased gradually from 96 HV to 227 HV for the 30 wt% (Al2O3-MoS2-Ag) representing an increase of 136.48 %. Adding 30 wt% (Al2O3-MoS2-Ag) to the copper reduced the wear rate from 22 mg/min to 0.3 mg/min under 50 N applied load, owing to the presence of two types of self-lubricating materials, MoS2 and Ag. This nanocomposite recorded the lowest mean coefficient of friction of 0.166 compared with 0.23 for copper. Adding the alumina increased the copper corrosion rate to 3.83 mm/year due to increased oxidation ratio that facilitates the penetration of the electrolyte. However, the Cu/(Al2O3-MoS2-Ag) sample recorded corrosion rates of 0.467 mm/year compared with 0.446 mm/year for copper.

Corrosion of copper exposed to water-in biodiesel-diesel emulsion fuel stabilized with polyglycerol polyricinoleate emulsifier

Despite emulsification of water in-diesel can decrease harmful exhaust emissions, unstable emulsion can result in formation of free water which can accelerate metal corrosion in the fuel delivery system of a diesel engine. This study aimed to formulate and assess stability of 5 vol% water in 5 vol% biodiesel in diesel emulsion fuel (W5B5) and investigate its effects towards copper corrosion. Stable W5B5 was successfully prepared with 3 vol% polyglycerol polyricinoleate (PGPR). After 1200 h of storage, W5B5 remained stable, indicated by mean droplet diameter of 627.6 ± 7.5 nm, sedimentation index of ∼3 %, and absence of free water formation. Upon exposure to copper, mean droplet diameter of W5B5 increased by 2.7 times compared to prepared W5B5. Viscosity and total acid number (TAN) values of copper exposed W5B5 increased by 26 % and 270 %, respectively, indicating enlargement of water droplets and degradation of fuel during immersion. Corrosion rate of copper exposed to W5B5 decreased by 92 % between 240 and 1200 h of immersion. Corrosion rate of copper in W5B5 was 5.5 times and 3.0 times higher diesel and biodiesel, respectively. Higher initial TAN of W5B5 than other fuels, attributed to addition of PGPR to form stable water-fuel emulsion, influenced the higher corrosion rate observed in W5B5 compared to other fuels. To minimize corrosive nature of W5B5, future research should focus on developing stable formulation with low initial acidity value comparable to or even lower than biodiesel. The contribution to knowledge from the study yielded valuable insights into the stability of emulsion fuel, corrosion behaviour, and impact of emulsifier acidity on corrosion rates.

Chemical, electrochemical, and quantum investigation into the use of an organophosphorus derivative to inhibit copper corrosion in acidic environments

In order to protect the copper against corrosion, a novel corrosion inhibitor known as diphenyl ((2-aminoethyl) amino) (4-methoxyphenyl) methyl) phosphonate (DAMP) was developed. Acid solutions of HCl and H2SO4 were the aggressive solutions employed in this study. Analysis using the FT-IR, 1H-NMR, 31P-NMR, 13C-NMR and BET confirmed that the DAMP was successfully synthesized. The anti-corrosion capabilities of DAMP are evaluated using a combination of chemical, electrochemical and quantum studies. The DAMP has been found to be crucial in preventing the corrosion of copper in both HCl and H2SO4 acid. This was obviously implied by the observation that the corrosion rate of copper in acid solutions decreased when DAMP was added. It is significant to note that 180 ppm produced the highest levels of inhibiting efficiency (96.6% for HCl and 95.2% for H2SO4). The tendency of DAMP to adsorb on the surface of copper through its hetero-atoms (O, N, and P) is the main factor for the anti-corrosion capabilities of DAMP. Results from SEM/EDX tests supported this. The actual adsorption takes place via various active centers, physical and chemical mechanisms that are coordinated with the estimated quantum parameters. Additionally, the adsorption of DAMP adheres to the Langmuir isotherm.

Preparation and properties of gel-type low-temperature phase change materials

In the context of the dual‑carbon target, there is a high emphasis on the energy efficiency of traditional mechanical cold storage systems with significant power consumption. Additionally, the implementation of time-of-use electricity pricing has played a crucial role in driving the rapid advancement of energy storage technology. The application of energy storage technology in cold storage can significantly reduce the energy consumption of the refrigeration system, save operating costs by shifting peak demand to valleys, and reduce start and stop frequencies. Therefore, studying phase-change materials with high latent heat, low cost, and good performance for cold storage is of great practical application in cold storage. The paper developed four types of gel-type phase-change cold storage materials with high latent heat, low cost, and good cycle stability. These materials mainly consist of NH4Cl, KCl, and deionized water. The phase transition temperature ranges from −18 to −21 °C, the latent heat of phase change is approximately 260 to 289 J/g, and the thermal conductivity ranges from 0.58 to 0.60 W/(m·K), which can meet the cooling demand of cold storage facilities. Furthermore, by comparing the phase transition temperature, latent heat value of phase change, and cyclic stability, a gel-type PCM with good comprehensive properties was selected for corrosion and corrosion inhibition studies with five common metal samples in welded and non-welded forms. The results showed that material B2 had slight corrosion on 1060 aluminum, 6061 aluminum, and 304 stainless steels, but no obvious corrosion phenomenon was found on 316 stainless steels. The corrosion rate of the material on red copper was the highest, and the corrosion was too strong. In addition, the corrosion of welded parts is more serious than that of non-welded parts, and the welding points are more susceptible to corrosion. Adding the corrosion inhibitor BTA to material B2 can reduce the corrosion rate of red copper by more than 94 %.

Effect of Temperature and NaClO on the Corrosion Behavior of Copper in Synthetic Tap Water

The corrosion behavior of copper was investigated in synthetic tap water with and without sodium hypochlorite (NaClO) at different temperatures during immersion for 70 d by using scanning electron microscopy (SEM), X-ray diffraction (XRD), and electrochemical measurement techniques. The weight loss corrosion rate and pit depth of copper first increase and then decrease with the change in solution temperature from 25 to 80 °C. This is mainly related to the corrosion products formed on the copper surface. The main corrosion products change from Cu2O and Cu2(OH)2CO3 to CuO with the increase in solution temperature. The presence of 3 ppm NaClO slightly increases the weight loss corrosion rate and pit depth of copper under all temperatures except for 50 °C and reduces the temperature of the maximum corrosion rate from 50 to 40 °C. Free chlorine reduction accelerates the cathodic reaction of the corrosion process.

Corrosion Prevention of Copper in 2.0 M Sulfamic Acid Using Novel Plant Extract: Chemical, Electrochemical, and Theoretical Studies.

Copper corrosion was suppressed when a lupine extract was immersed in a 2 M sulfamic acid (H2NSO3H) solution. Numerous methods, including mass loss (ML), dynamic potential polarization (PL), and electrochemical impedance (EIS), were employed in these experiments, in addition to theoretical computations such as density functional theory (DFT), Fukui function, and Monte Carlo simulations. Fourier transform infrared (FT-IR) spectroscopy and scanning electron microscopy (SEM) were used to analyze the Cu surface's composition and determine its form. Mass loss (ML) was used to examine the inhibition rate of copper corrosion in sulfamic acid at 25 °C in the presence of lupine extract. After examining how it behaved throughout the adsorption process on copper, it was discovered that it follows the Langmuir isotherm and chemical adsorption. An analysis of the PL curves indicates that the lupine extract is a mixed-type inhibitor. It was shown that the inhibitory efficiency increased to 84.2% with increasing lupine concentration. Additionally, as the data show, the efficiency of inhibitors is diminished by increasing temperatures. Theoretical calculations and experimental data were compared using Monte Carlo simulation (MC) and density functional theory (DFT).

Computational Prediction of Electrochemical Corrosion Rates of Copper in the Presence of Corrosion Inhibitors

Computational prediction of corrosion rates is still a challenging issue in the field of metal corrosion. In this study, we proposed a computational model to predict the corrosion rates of copper in the presence of adsorption-type corrosion inhibitors using density functional theory calculations, microkinetic simulation, and machine learning. The model-calculated corrosion current and potential of clean copper are close to values obtained in available experiments. The copper corrosion rates in the presence of inhibitors were further predicted using the adsorption free energy of adsorbed inhibitors and the inhibitor concentration in solution to describe the effects of inhibitors. The proposed model was applied to predict corrosion inhibition efficiency by combining it with a machine learning model. The combining model exhibited that it was more interpretative and accurate than a machine-learning-only model in predicting corrosion inhibition efficiencies of organic compounds on copper.

Effect of refrigerant absorbent combinations in the corrosion resistance of copper as structural material in absorption refrigeration systems (ARS)

ABSTRACT The present research was focused on analyzing the corrosion resistance of copper in the presence of refrigerant-absorbent combinations such as lithium bromide (LiBr), lithium nitrate (LiNO3) and calcium chloride (CaCl2), used in Adsorption Refrigeration Systems (ARS). Electrochemical techniques such as open circuit potential, electrochemical impedance spectroscopy, electrochemical noise analyses and potentiodynamic polarisation curves were applied to study the test solution combination effect on the corrosion rate of copper as a structural material in ARS. OCP analyses reveal that the E corr shifted based on the temperature and test solution. Meanwhile, when the copper was immersed in LiBr/H2O + CaCl2 at 80°C, the corrosion current density (I corr) was lower (0.003 mA/cm2). Also, The R p estimated from EIS shows an increase at 80°C. Micrographs of the copper surface immersed in LiBr/H2O and LiBr + CaCl2 observed cracks and pits. But also, when the corrosion product layer was removed, a less heterogeneous surface was revealed.

Dodecylamine encapsulation in layered smectite clay mineral: Release and application for copper corrosion inhibition in 0.1 M nitric acid solution

The economic and environmental impact associated to the use of corrosion inhibitors for metal protection directs research works towards systems based on the encapsulation of these active principles for a more sustainable approach. Here, dodecylamine (DA) was intercalated in the interlayer space of a smectite and the intercalated amine once released, was used as copper corrosion inhibitor in 0.1 M nitric acid solution. The effective synthesis of the organoclay was confirmed by X-ray diffraction, infrared spectroscopy and thermogravimetric analysis. The inhibition percentages obtained by electrochemical methods increased with the release time (from 55% after 0.5 h to 90% after 24 h). This result indicates a slow release of intercalated amine present in the organoclay. Gravimetric monitoring of corrosion experiments performed continuously for 28 days confirm the decrease of copper corrosion rate with release time. Based on thermodynamic studies and surface analysis by scanning electron microscopy, the released amine was physiosorbed on copper surface, leading to the formation of a film that protect the metal against nitrates and dissolved oxygen, responsible of the cathodic reactions that initiates copper corrosion.

Experimental and theoretical study of 2-mercaptopyridine as an effective eco-friendly inhibitor for copper in aqueous NaCl

The high-efficiency and non-toxic inhibitors for copper and its alloys are of great importance for reducing the corrosion rate of copper in aggressive solutions. In this work, the inhibition effect of 2-mercaptopyridine (2-MP) for copper in NaCl aqueous solution was investigated by experiment and theoretical calculation. The comprehensive experimental results showed that the surface of the copper sample was still smooth after 72 h immersion in NaCl solution containing 0.75 g/L 2-MP inhibitor, and the inhibition efficiency could reach 93.27 %. Meanwhile, the CuN/SCu bonds were detected by X-ray photoelectron spectroscopy and Raman spectroscopy, indicating that the 2-MP inhibitor could adsorb on the copper surface directly. The adsorption of copper by 2-MP is compatible with the Langmuir isotherm adsorption. The difference in reactivity between 2-MP and 4-MP was analyzed by quantum chemistry calculation, while molecular dynamics (MD) simulation results showed that 2-MP has better inhibition performance than 4-MP. Furthermore, the compactness and hydrophobicity of the 2-MP molecular layer were increased with a rise in 2-MP concentration, which effectively obstructed the diffusion of the water molecular and prevented the corrosive medium contact with the copper surface.

Corrosion and Corrosion Protection of Copper Sculptures by Formation of Composite Barrier

Nitrogen dioxide, carbon dioxide and sulphur dioxide are acidic gas and they produce corrosive medium for copper sculptures. These gases absorb moisture to form nitric acid, carbonic and sulphuric acid. It forms corrosion cell on the surface of copper and accelerate corrosion reactions. The corrosion cell formation is written as: Cu|Cu2+||H+|H2 thus corrosion reactions start and copper is oxidized into Cu2+surface and it is oxidized into Cu2+ whereas H+ ion is reduced into H2 . Nitric acid environment copper exhibits galvanic, pitting, stress, crevice, blistering, embrittlement and intergranular corrosion. The corrosion reactions change physical, chemical and mechanical properties of corroded materials. Nanocoating compound tetrahydrodibenzo[a,d][7]annulene-5,11-disemicarbazone and SiC electrospray compounds used to control the corrosion of copper in nitrogen dioxide medium. For corrosion mitigation of copper metal interface was coated with tetrahydro-dibenzo[a,d][7]annulene-5,11-disemicarbazone and SiC. The coating compound tetrahydro-dibenzo[a,d][7]annulene-5,11-disemicarbazone was synthesized in laboratory. Nozzle spray techniques used for nanocoating and electrospraying. The corrosion rate of copper was determined by gravimetric loss method at different temperatures, concentrations and days in nitrogen dioxide medium. Potentiostatic polarization technique used for the determination of electrode potential, corrosion current and current density. Nanocoating and electrospraying compounds formed a composite barrier on the surface of base metal by chemical bonding. The nanocoating and electrospray compounds adhered on base metal by chemisorptions to confirm by activation energy, heat of adsorption, free energy, enthalpy and entropy. The nanocoating and electrospray deposited on copper confirmed by Langmuir, Frundlich and Temkin isotherm. Copper formed a complex compound to interact with tetrahydro-dibenzo[a,d][7]annulene-5,11-disemicarbazone and SiC. Electrospraying SiC blocked porosities of nanocoating compound and checked osmosis process of nitrogen dioxide. Thenanocoating and electrospray compounds decreased corrosion rate and increased surface coverage areas and percentage coating efficiencies.

Corrosion Behavior of Copper Exposed in Marine Tropical Atmosphere in Rapa Nui (Easter Island) Chile 20 Years after MICAT

Atmospheric corrosion of copper, exposed on a tropical island in the South-Central Pacific Ocean, was reported and compared with those of a very similar study at the same site conducted 20 years earlier. The new measurements—taken over three years of exposure, from 2010 to 2013—quantified corrosion by mass loss, characterized corrosion products by X-ray diffraction (DRX) and Raman techniques, observed the attack morphology by Scanning Electron Microscope (SEM), and evaluated the patina resistance using electrochemical techniques. The results showed a copper corrosivity category of C4, and the main copper patina compound, cuprite, was porous, nonhomogeneous, and thin. Electrochemical measurements showed cuprite layer growth as a function of the exposure time, and the morphology did not favor corrosion protection. Finally, when comparing the results to those of a study 22 years previous, the copper corrosion rates increased only slightly, even with increased contaminants associated with growing local populations and continuous tourism on the island.

Investigation of Inhibitory Effect of the Rubus idealis L. Extract on Corrosion of Copper

The aim of this work was to examine the impact of raspberry extract (Rubus idaeus L.) on copper corrosion characteristics. The raspberry leaf extract was prepared using Soxhlet extraction with ethanol as solvent. The estimation of the total polyphenol content in the obtained sample was determined by UV/Vis spectrophotometric method. The identification and quantification of phenolic acids was performed using HPLC analytical method.In addition, the aim of this work was to examine the impact of individual phenolic compounds (rutin, gallic acid, quercetin, and catechin hydrate) on the corrosion properties of copper. . , The corrosion rate of copper with the extract of the raspberryleafof the Polkavariety was tested. A copper corrosion test was performed in a 3% NaCl solution without and in the presence of the extract. The copper polarization resistance (Rp) values in 3% NaCl solution without and in the presence of the extract weredetermined by the linear polarization method. The corrosion behavior of copper in 3% NaCl solution without and in the presence of extract was determined by specific electrochemical parameters: corrosion potential (Ecorr), corrosion current density (Icorr), and slopes of the anode (βa) and cathode (βk). The electrochemicalimpedance spectroscopy method was used to examine the corrosion behavior of copper in 3% NaCl solution without and in the presence of extract. The results obtained by Tafel extrapolation showed that the corrosion rate decreases in the presence of the tested extract. Studies conducted by the electrochemical impedance spectroscopy method show that the tested extract slows down the kinetics of the corrosion process, which is visible through an increase in resistance. The results confirm that the examined extract can be used for protection in an aggressive medium, such as a 3% NaCl solution.

CORROSIVITY OF THE TROPICAL ATMOSPHERE OF SOUTH VIETNAM

Based on the results of annual corrosion tests at Kon Zo corrosion station, the southern branch of the Tropical Center in Ho Chi Minh City (Vietnam) determined the atmospheric corrosion rates of steel, copper, zinc, and aluminium. The corrosivity of atmosphere of Kon Zo corrosion station assessed in to relation to each metal according to the Methodology of international standard ISO 9223:2012 (Е). Using Dose-Response Functions (DRF) the corrosion rates of these metals for the first year (К1) were calculated with use of meteorological and aerochemical parameters of the atmosphere. A satisfactory correlation between the observed and calculated values for steel, copper and aluminium obtained. This indicates the possibility of using the DRF of international standard for determination the values К1 and corrosivity categories in areas of Vietnam.

Investigation on the Electrochemical Corrosion Behavior of TP2 Copper and Influence of BTA in Organic Acid Environment

In this work, the corrosion behavior of copper in a simulated organic acid environment containing formic acid and acetic acid was investigated by electrochemical testing and surface characterization. In addition to deducing the corrosion mechanism of copper in the organic acid corrosion environment, the corrosion inhibitor BTA was also used to slow down the corrosion of copper by organic acid. The results show that the corrosion rate of copper in the two groups of organic acids first decreases and then increases with the immersion time. Microelectrochemical (Scanning Vibrating Electrode Technique) results shows that the anodic peak of the sample is higher in formic acid. Formic acid is more corrosive. The corrosion products of red copper gradually increased in the two groups of organic acid atmospheres, and the final corrosion products were cuprous oxide, copper formate particles and copper acetate hydrate, respectively. When the concentration of BTA is 0.5 g/L, the electrochemical activity of TP2 copper is weakened, the surface of the sample is relatively smooth, there are no large corrosion pits, and the corrosion rate is reduced.

Use of Time Domain Nuclear Magnetic Resonance Relaxometry to Monitor the Effect of Magnetic Field on the Copper Corrosion Rate in Real Time

The corrosion of metals is a major problem of modern societies, demanding new technologies and studies to understand and minimize it. Here we evaluated the effect of a magnetic field (B) on the corrosion of copper in aqueous HCl solution under open circuit potential. The corrosion product, Cu2+, is a paramagnetic ion and its concentration in the solution was determined in real time in the corrosion cell by time-domain NMR relaxometry. The results show that the magnetic field (B = 0.23 T) of the time-domain NMR instrument reduces the corrosion rate by almost 50%, in comparison to when the corrosion reaction is performed in the absence of B. Atomic force microscopy and X-ray diffraction results of the analysis of the corroded surfaces reveal a detectable CuCl phase and an altered morphology when B is present. The protective effect of B was explained by magnetic forces that maintain the Cu2+ in the solution/metal interface for a longer time, hindering the arrival of the new corrosive agents, and leading to the formation of a CuCl phase, which may contribute to the rougher surface. The time-domain NMR method proved to be useful to study the effect of B in the corrosion of other metals or other corrosive liquid media when the reactions produce or consume paramagnetic ions.

Role of Potassium Tolyltriazole as an Inhibitor in H2O2-Based Slurry on Cu/Ru Patterned Wafer CMP

In the process of chemical mechanical planarization (CMP) during copper interconnection fabrication, the inhibitor in the copper slurry plays an important role in obtaining a good planar surface after CMP. In this paper, a kind of corrosion inhibitor TTAK was introduced in H2O2-based alkaline slurry. The experimental results show that the addition of TTAK can effectively reduce the removal rate (RR) and static corrosion rate (SER) of copper. With the increase of TTAK concentration, the passivation effect is enhanced. The passivation mechanism of TTAK was characterized by electrochemistry and X-ray photoelectron spectroscopy (XPS). The results show that in the H2O2-Gly system (alkaline), TTAK can reduce the corrosion rate and removal rate of copper by absorbing on copper surface to form passivation film. On the contrary, it has no significant influence on Ru. In addition, the dishing and erosion of Ru/Cu structure based patterned wafers were further tested. The experimental results show that the introduction of TTAK can effectively reduce the dishing and erosion depth of different line width and spacing.

Microbiologically influenced corrosion of Cu by marine ammonifying Alcaligenes aquatilis bacterium

In this work, we studied the microbiologically influenced corrosion mechanism of Cu by marine ammonifying bacterium Alcaligenes aquatilis. Through immersion experiments, we found that A. aquatilis could accelerate the corrosion rate of copper, resulting in the development of pits. In the presence of A. aquatilis, the morphology and composition of the corrosion products differed from the abiotic samples, and we found that Cu2O was the main corrosion product. By analyzing the biotic medium and experimental NH3 addition, we verified that NH3 was the main component that intensified copper corrosion. Furthermore, we found that NH3 played a catalytic role in the corrosion of Cu in the presence of A. aquatilis.