Characterization Of Mechanical Properties Research Articles

Characterization of heterogeneous mechanical properties for thick welded joints with flow stress variation in the transverse and thickness directions

Characterization of heterogeneous mechanical properties for thick welded joints with flow stress variation in the transverse and thickness directions

In vivo mechanical response of thigh soft tissues under compression: A two-layer model allows an improved representation of the local tissue kinematics

Biomechanical parameters have the potential to be used as physical markers for prevention and diagnosis. Finite Element Analysis (FEA) is a widely used tool to evaluate these parameters in vivo. However, the development of clinically relevant FEA requires personalisation of the geometry, boundary conditions, and constitutive parameters. This contribution focuses on the characterisation of mechanical properties in vivo which remains a significant challenge for the community. The aim of this retrospective study is to evaluate the sensitivity of the computed elastic parameters (shear modulus of fat and muscle tissues) derived by inverse analysis as a function of the geometrical modelling assumption (homogenised monolayer vs bilayer) and the formulation of the cost function. The methodology presented here proposes to extract the experimental force-displacement response for each tissue layer (muscle and fat) and construct the associated Finite Element Model for each volunteer, based on data previously collected in our group (N = 7 volunteers) as reported in (Fougeron et al., 2020). The sensitivity analysis indicates that the choice of the cost function has minimal impact on the topology of the response surface in the parametric space. Each surface displays a valley of parameters that minimises the cost function. The constitutive properties of the thigh (reported as median ± interquartile range) were determined to be (μ=198±322Pa,α=37) for the monolayer and (μmuscle=1675±1127Pa,αmuscle=22±14,μfat=537±1131Pa,αfat=32±7) for the bilayer. A comparison of the homogenised monolayer and bilayer models showed that adding a layer reduces the error on the local force displacement curves, increasing the accuracy of the local kinematics of soft tissues during indentation. This allows for an increased understanding of load transmission in soft tissue. The comparison of the two models in terms of strains indicates that the modelling choice significantly influences the localization of maximal compressive strains. These results support the idea that the biomechanical community should conduct further work to develop reliable methodologies for estimating in vivo strain in soft tissue.

Characterization of microstructure and mechanical properties of Ta-10W alloy manufactured by laser powder bed fusion

Ta-10W alloy is an important high temperature structure material because of its high melting point and excellent high temperature performance. Laser powder bed fusion (LPBF) provide a new scheme to break limitation in producing Ta-10W complex structures. High-density Ta-10W samples manufactured by LPBF were first achieved in this work. The variation of molten pool morphology and interior defects with energy density was investigated, and excellent mechanical properties in room temperature were obtained.

Achieving high strength 316L stainless steel by laser directed energy deposition-ultrasonic rolling hybrid process

Laser directed energy deposition (LDED) has attracted as a progressive additive manufacturing technique in fabricating the stainless steel components. The rapid melting and solidification velocity under LDED process induces the appearance of pores and the columnar dendritic, which degrades the strength of alloys. Here, a self-developed LDED-UR (ultrasonic rolling) synchronous manufacturing equipment is developed to fabricate the 316L stainless steel, and the characterization of microstructure and mechanical properties are studied. Results show that the size and fraction of pores are significantly reduced by LDED-UR processing, and fine equiaxed grains are obtained under the combined effects of ultrasonic vibration and roller pressure. With the severe plastic deformation, the average grain size of LDED-UR sample is decreased from 76.10 μm to 26.23 μm (LDED sample), and high angle grain boundaries transforms to low angle grain boundaries. Meanwhile, the dislocation density in LDED-UR sample is increased compared to the LDED sample. Owing to the grain refinement and dislocation strengthening, the average microhardness, yield strength, ultimate tensile strength and elongation of the LDED-UR sample reach 268.18 ± 13.90 HV0.2, 442 MPa, 771.2 MPa, and 49.8 %, respectively, which are larger than those of LDED sample (214.13 ± 13.76 HV0.2, 396 MPa, 682 MPa, and 45.5 %). This implies that the superior mechanical properties are obtained by employing in-situ ultrasonic rolling under LDED process. The insight of the influence of microstructure on mechanical properties extends a new approach for enhancing the mechanical properties of LDED alloys.

Features of Mechanical Properties and Residual Stress Distribution in Butt Joint of HSB690-SM355 Dissimilar Steel

Features of Mechanical Properties and Residual Stress Distribution in Butt Joint of HSB690-SM355 Dissimilar Steel

Rate-dependent energy dissipation of graded viscoelastic structures fabricated by grayscale vat photopolymerization

A major benefit of additive manufacturing technologies is precise control over structural topologies and material properties, which allows to tailor, for instance, energy absorption and dissipation. While vat photopolymerization is generally restricted to a single material, grayscale masked stereolithography (gMSLA) allows to customize material behavior by grading the light intensity within a structure. This study investigates the impact and opportunities of grayscale grading strategies on the rate-dependent mechanical behavior of structures fabricated by gMSLA. Considering the viscoelastic nature of polymers, rate-dependent energy dissipation is explored, introducing a parametric linear viscoelastic constitutive model for varying grayscales. The investigation includes the comprehensive characterization of mechanical properties, numerical finite element simulation, validation through experimental procedures, and exploration of dissipation energy under different strain rates. In this way, a rational function successfully determines the critical strain rate at which the maximum dissipation occurs. Overall, the research offers a comprehensive investigation of the mechanical dissipation behavior of graded 3D printed structures, laying the foundation for further studies and advancements aimed at optimizing these structures for enhanced energy absorption capabilities.

In situ stress estimation in quantitative micro-elastography.

In quantitative micro-elastography (QME), a pre-characterized compliant layer with a known stress-strain curve is utilized to map stress at the sample surface. However, differences in the boundary conditions of the compliant layer when it is mechanically characterized and when it is used in QME experiments lead to inconsistent stress estimation and consequently, inaccurate elasticity measurements. Here, we propose a novel in situ stress estimation method using an optical coherence tomography (OCT)-based uniaxial compression testing system integrated with the QME experimental setup. By combining OCT-measured axial strain with axial stress determined using a load cell in the QME experiments, we can estimate in situ stress for the compliant layer, more accurately considering its boundary conditions. Our proposed method shows improved accuracy, with an error below 10%, compared to 85% using the existing QME technique with no lubrication. Furthermore, demonstrations on hydrogels and cells indicate the potential of this approach for improving the characterization of the micro-scale mechanical properties of cells and their interactions with the surrounding biomaterial, which has potential for application in cell mechanobiology.

Mechanical property characterizations of woven natural fiber-reinforced polymers 3D printed through a laminated object manufacturing process

ABSTRACT The mechanical properties of woven natural fiber reinforced polymers additively manufactured through Laminated Object Manufacturing (LOM) technology are investigated in this paper. The benefits of both the material and manufacturing process were combined into a sustainable practice, as a potential alternative to traditional synthetic composite materials made from nonrenewable crude oil with limited end-of-life alternatives. Woven jute fiber reinforcements are used to strengthen both synthetic and bio- thermoplastic polymers in creating highly biodegradable composite structures. Such materials, as one of the prospective alternatives for synthetic composites, can be used in many engineering fields such as automobile panels, construction materials, and commodity and recreational products including sports and musical instruments. A LOM 3D printer prototype was designed and built by the authors. All woven jute/polymer biocomposite test specimens made using the built prototype in this study had their mechanical (both tensile and flexural) properties assessed using ASTM test standards and then compared to similar values measured from pure polymer specimens. Improved mechanical characteristics were identified and analyzed. Finally, SEM imaging was performed to identify the polymer infusion and fiber-matrix bonding conditions.

Study on the heat treatment of multispectral ZnS for residual stress reduction

Multispectral ZnS (M − ZnS) will inevitably introduce stresses during the chemical vapor deposition (CVD) polycrystalline growth and hot isostatic pressing (HIPping) stages. In this paper, the generation mechanism and elimination method of residual stresses in M − ZnS are analyzed by means of SEM, transmittance, XRD analysis and mechanical property characterization, and the effects of heat treatment temperature, time and material annealing structure on the apparent morphology, optical and mechanical properties of M − ZnS materials are investigated. The results show that the internal stresses of M − ZnS mainly originate from the CVD ZnS growth and HIPping stages, and the most effective method to reduce the stresses is heat treatment. The key factors affecting the effect of heat treatment include temperature, time, and annealing structure. Selecting a GZ(G) annealing structure combined with a suitable cooling rate for heat treatment of M − ZnS materials will significantly improve the heat treatment effect. More annealing time has a significant effect on the transmittance in the 0.38–3 μm band, and insignificant effect on the transmittance in the 3–5 μm and 8–10 μm bands. Heat treatment will bring some degree of structural changes to the material, often manifested including a trace of hexagonal phase structure, which will affect the optical imaging quality of the window material. Heat treatment contributes to secondary grain growth, with an increase in grain size and a decrease in grain boundaries. Excessive heat treatment accelerates the loss of hardness and bending strength, and also leads to the generation of micro-cracks and macro-cracks in the material, reducing the mechanical properties of the material. Heat treatment holding 200 h and 100 h compared to the unannealed, Vickers hardness decreased by 13.518 and 7.96, respectively, bending strength decreased by 4.77 MPa and 1.73 MPa, respectively. Therefore, in actual production, should not be selected excessive heat treatment time.

Hot-press sintering of SiC whisker reinforced TiB2-B4C composites and its mechanical property characterizations

TiB2-B4C composites modified by SiCW with excellent mechanical properties were prepared using hot-press sintering. The effects of SiCW content on the microstructure, densification behavior and mechanical properties were investigated. The dynamic failure behavior was analyzed through the Hopkinson Bar (SHPB) testing. The results demonstrate that the addition of SiCW can effectively refine the microstructure and simultaneously improve the mechanical properties. The TiB2-B4C composite renforced with 6 wt% SiCW exhibits a nearly full-dense microstructure and excellent mechanical properties. The relative density, flexural strength, Vickers hardness and fracture toughness can reach to 99.95 %, 724 ± 61 MPa, 19.8 ± 0.7 GPa and 6.7 ± 0.3 MPa m1/2, respectively. The dynamic failure behavior exhibits that the damage degree increases with elevated loading speed. Moreover, the single-peak and double-peak of the waveform correspond to the two damage degrees of "broken" and "crushed".

Characterization of microstructures and mechanical properties of laser welded TWIP steel plate

In the present study, laser welding of medium-thick TWIP steel plates was studied and the microstructures and mechanical properties of the welded joints obtained at varied welding speeds were characterized. It is shown that a full penetration was achieved in the welded joint, which exhibits a keyhole-shaped configuration. The welded joint displays a single austenitic phase and typical solidification structure composed of cellular, columnar and dendrite grains. With increasing the welding speed, the grains in both the central fusion zone and adjacent heat-affected zone were refined. The latter was attributed to inadequate recrystallization because of decreased heating time at elevated welding speed. The mechanical properties of all welded joints were lower than those of base metal, in which the decline of elongation was more serious than that of strength. This is attributed to the formation of thick columnar crystals and the Al2O3 core-shell structured nanoscale precipitates in the grains of the fusion zone. Moreover, there existed a certain degree of non-uniformity in the microstructures and mechanical properties along the thickness direction of welding seam, and the samples in the upper area of welding seam showed better comprehensive properties than the lower ones. When welded at a moderate speed as 1.0 m/min, the welding seams exhibited the best mechanical properties and the least difference across the thickness direction of the welding seam. This is because the moderate welding speed resulted in the most beneficial macro- and micro-structures as well as grain boundary characteristics.

Characterization and Evaluation of Mechanical Properties of Carbon Nanotube Filler Epoxy Composite

The outstanding mechanical properties of carbon nanotubes (CNT) have made them the focus of extensive investigation. To characterize and study the effects of the different volume fraction of multi walled carbon nanotubes (MWCNTs) on the mechanical properties of the nanocomposites attempted. The purpose of this work is to use experimental techniques to ascertain the mechanical characteristics of the nanocomposite. Tests on mechanical tensile strength were conducted to see how the MWCNT filler content affected the reinforced epoxy nanocomposite. The result of altered percentage of MWCNTs on the mechanical properties of the composites had been inspected. Results showed that 0.2 wt% MWCNT addition has the best effect on the mechanical properties of the matrix.

Characterization of Physical and Mechanical Properties of Tungsten Alloy Surfaces for Electroplasticity-Assisted Dry Cutting Machining

Characterization of Physical and Mechanical Properties of Tungsten Alloy Surfaces for Electroplasticity-Assisted Dry Cutting Machining

Characterization of structural and mechanical properties of HfNbTaTiZr refractory high entropy alloy after gas nitriding

This study was initiated to improve surface hardness and wear resistance of a HfNbTaTiZr refractory high entropy alloy (RHEA) by gas nitriding at a medium temperature (600 °C) for 3 h. Structural characterizations conducted by X-ray diffractometer (XRD), X-ray photoelectron spectroscopy (XPS) and energy dispersive spectroscopy (EDS) equipped scanning electron microscope (SEM) revealed that nitriding led to formation of a 1.5 μm thick surface layer containing precipitates of oxides and nitrides of the alloying elements. Detection of oxides within the surface layer was attributed to the presence residual oxygen in the nitriding atmosphere. Nevertheless, the employed gas nitriding provided remarkably higher scratch resistance compared to the untreated state, as the results of increment in the surface hardness and development of larger compressive residual stress.

Microstructure and Mechanical Properties of Carbon Fiber Phenolic MatrixComposites containing Carbon Nanotubes and Silicon Carbide

A novel class of hybrid composites was prepared containing carbon fibers along with carbon nanotubes and silicon carbide particles in phenolic resin for improved mechanical performance. The loading of carbon fibers was ~60 wt% while carbon nanotubes and silicon carbide particles were reinforced in the fractions of 0.1 wt% and 5 wt%, respectively. Individually reinforced composites containing 0.1 wt% carbon nanotubes and 5 wt% silicon carbide particles were also manufactured for comparison with hybrid composites. Microstructural and mechanical property characterization was performed using electron microscopy and mechanical testing, respectively. Uniform dispersion of nanometer-scale carbon nanotubes and micrometer-scale silicon carbide particles was observed under microscopy. The pooled effect of carbon nanotubes and silicon carbide particles significantly increased the tensile, compressive, and flexural performance of composites while carbon nanotubes offered greater weight fraction value improvement than silicon carbide particles.

Cryogenic rolling impacts on microstructures and properties of a novel Ni–W–Co–Ta medium-heavy alloy

A high-strength Ni–W–Co–Ta medium-heavy alloy (MHA) was prepared through the melting–casting–forging followed by cryogenic rolling process. Detailed microstructure and mechanical property characterizations were conducted to unveil the influence of cyrorolling on Ni–W–Co–Ta MHA. The results revealed that initial equiaxial grains were elongated along the rolling direction firstly and then transformed to fibrous texture with increase in accumulated deformation, in which a large number of slip bands were generated to coordinate the intensive plastic deformation. A sharp increase in dislocation density significantly promoted the dislocation interactions, which, in turn, refined the grains down to nanometer scale. The strength and hardness increased significantly with the increase of the deformation, whereas the elongation decreased sharply. The fracture morphology changed from a typical ductile mode for the undeformed sample gradually to quasi-cleavage and ductile mixed mode for 90% deformed material.

Microscopic and Mechanical Properties Characterization of Laser Beam Welded 5754 to 6063 Aluminum Alloys

Microscopic and Mechanical Properties Characterization of Laser Beam Welded 5754 to 6063 Aluminum Alloys

Experimental research on mechanical, material, and metallurgical properties of Inconel 600: Application in elevated temperature environment

Experimental research on mechanical, material, and metallurgical properties of Inconel 600: Application in elevated temperature environment

A biotechnological approach to upgrade wheat straw into high-performance binderless boards

Wheat straw represents a highly promising source for the production of bio-based materials due to its fibrous composition, naturally optimized structure, and high availability as an agricultural by-product. The present study reports the conversion of wheat straw into high-performing fibreboards without the use of bonding agents. In a first step, straw was converted into fibres using a mild semi chemical pulping process. Subsequently, microbial aqueous retting of the fibres was performed for different periods. The fibres obtained were characterized and the microorganisms involved in the retting process were isolated and sequenced. Quantification of xylanase activity indicated substantial enzymatic hydrolysis of hemicellulose. This biotreatment improved both the drainability of the straw fibres and the mechanical properties of hot-pressed binderless fibreboards. Characterization of mechanical and physical properties revealed impressive flexural strengths of 64 MPa, flexural moduli of 6.8 GPa and internal bond of 1.1 MPa after 8 days of bio treatment. The results exceeded the standard requirements for hardboards and demonstrate the possibility of enhancing the performance of straw based binderless boards with natural biotreatment.

Mechanical Properties Characterization of Glass/Carbon Fiber Hybrid Multilayer Composite under Environmental Aging Condition

Metallic components in boating industry are being replaced with carbon fiber composites due to their light weight, excellent mechanical properties, and corrosion resistance. However, the carbon fiber cost has obstructed the substitution. Hybridization is suggested to merge carbon and glass fibers in cost-effective composites while maintaining the desired engineering properties. This study experimentally examines the impact of hybridization and seawater aging on the mechanical properties of glass and carbon fibers hybrid composites. A range of composites ([C]6, [CGC]s, [C]3[G]3, [GCG]s, and [G]6) are fabricated and aged in simulated seawater solution before their tensile, flexural, impact, and hardness properties are examined. The results revealed degradation in properties due to the ageing, the degree of degradation is influenced by the s hybridization configuration. The [G]6 sample shows the highest tensile strength reduction of 30% compared to 20% for the [C]6. The remaining samples exhibit reduction percentages falling between these two extremes. A similar behavior is observed in the flexural test, though the extremes values are smaller, 10.2%, and 12.5%. The impact and hardness tests showed an inverse relationship between the glass fiber content and impact strength degradation due to aging, while they exhibited a linear correlation for hardness degradation due to ageing.