Abstract

This study explores the efficacy of multi-walled carbon nanotubes (MWCNTs) and graphene nanoplatelets (GNPs) as nano-reinforcement for the epoxy adhesive layer in scarf joints and 3D scarf-repaired laminates subjected to tensile loading. Experimental characterization of pure epoxy and nanocomposite mechanical properties was validated using the Mori–Tanaka method (incorporating agglomeration effects). A 3D finite element model considering material non-linearity and strain-based damage was employed to investigate joint failure behaviour, validated for 0.5 vol% MWCNT and GNP concentrations. A subsequent parametric study explored the influence of scarf angle, nanoparticle concentration, and patch configuration on 3D repaired specimens. The results suggest a 2.86° scarf angle with a [(+45/−45)]4s patch configuration reinforced with 1 vol% MWCNTs and 0.5 vol% GNPs exhibits the highest tensile strength improvement.

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