Cathodic Oxygen Reduction Reaction Research Articles

Novel coal-based carbon encapsulating Co-N-C derived from ZIF-67 composite as an efficient chainmail electrocatalyst for zinc-air batteries

Energy shortages and the global climate crisis have led researchers to develop renewable clean energy sources. Zinc-air batteries have attracted much attention due to their high theoretical energy density, safety, and conversion efficiency. However, the cathodic oxygen reduction reaction (ORR) exhibits slow reaction kinetics and high reaction energy barriers, which require catalysts with high activity, selectivity, and stability to improve the reaction rate. Chainmail catalysts have attracted attention in the field of energy conversion and storage due to their structural stability. In this paper, coal-based carbon encapsulating Co-N-C chainmail electrocatalysts are designed and constructed, which can effectively reduce the thermal crumpling phenomenon of the framework structure, enhance the defect content and provide active sites for ORR. The results show that G/Co-N-C-0.025 exhibits a higher half-wave potential than that of Pt/C, with a high ultimate current density of 4.6 mA cm−2, good cycling stability, and high methanol resistance. A primary zinc-air battery is assembled, with an open-circuit voltage of 1.417 V and a maximum power density of 82 mW cm−2. The specific capacity is 789.2 mAh g−1 at a current of 20 mA cm−2. This work provides new ideas for the design and application of high-performance chainmail electrocatalysts.

Hierarchically porous Fe-N-C microspheres via pyrolyzing hypercrosslinked polypyrrole synthesized by Fe3+-catalysis for efficient oxygen reduction in Zn-air battery

Fe-N-C catalysts have developed into the most promising substitute for Pt-based precious metal catalysts toward cathodic oxygen reduction reaction (ORR) of fuel cells and Zn-air batteries. Hypercrosslinked polypyrrole microspheres coordinated with Fe (HCP-Py-Fe) were first prepared by condensation of pyrrole (Py) and dimethoxymethane (FDA) in the presence of FeCl3 as both catalyst and Fe source, and then thermally activated with KOH during pyrolysis followed by acid leaching and heat-treatment, thus constructing hierarchically porous Fe-N-C microspheres (denoted as PPy/FDA-Fey-HT2-x). The morphology and structural properties of the final synthesized PPy/FDA-Fey-HT2-x could be tailored to a certain extent by controlling the adding quantities of KOH (x) in the initial solid mixture before pyrolysis and FeCl3 (y) during condensation of Py and FDA. As a result, the PPy/FDA-Fe0.4-HT2–0.25 demonstrated the highest half-wave potential of 0.87 V vs. RHE, with a desired 4-electron transfer for ORR in alkaline medium, which is attributed to the hierarchically micro/mesoporous structure, high surface area and extremely low content of magnetic iron species. Remarkable methanol resistance and durability with only a loss of ∼4 mV in half-wave potential after 10000 potential cycles were obtained as well. The aqueous Zn-air battery (ZAB) fabricated with the PPy/FDA-Fe0.4-HT2–0.25 as cathode catalyst delivered a comparable discharge performance to that of the Pt/C-based ZAB but far superior cycling stability. This facile route is promising for large-scale production of Fe-N-C materials as cathodic electrocatalyst applied in practical energy conversion devices.

Bimodal Trending in Corrosion Loss of Magnesium Alloys

Data for the mass loss of a variety of magnesium alloys as a function of an exposure period show that corrosion loss follows bimodal trending with time for different exposure environments, with both laboratory and field supporting these findings. For datasets sufficient to discriminate bimodal behavior, the instantaneous rate of corrosion at the commencement of the second mode is (close to) four times the instantaneous rate of corrosion at the end of the first mode (i.e., through the transition period). This observation is consistent with the theoretical relative diffusivities of oxygen and hydrogen through the corrosion product layer as it exists during the transition period. These findings support the notion that the bimodal model has corrosion in mode 1 rate-controlled by the cathodic oxygen reduction reaction and the inward diffusion of oxygen while in mode 2 corrosion is rate-controlled by the cathodic hydrogen evolution reaction and the outward diffusion of hydrogen. Similar findings have been made previously for various ferrous and other alloys and thus throws new light on the development of corrosion of magnesium alloys. It also provides reasons for measurements of hydrogen evolution and electrochemical techniques underestimating magnesium corrosion rates. A new procedure for combining these is proposed.

Prussian Blue Analogues Derived Bimetallic CoNi@NC as Efficient Oxygen Reduction Reaction Catalyst for Mg‐Air Batteries

The magnesium‐air (Mg‐air) batteries are regarded as a highly promising system for electrochemical energy conversion and storage, owing to exceptional energy density, notable safety and eco‐friendliness. The development of high‐performance and durable non‐noble metal catalysts for the cathodic oxygen reduction reaction (ORR) is crucial for advancing the practical use of Mg‐air batteries. The synergistic interaction between different metals in bimetallic catalysts is an effective strategy for enhancing the activity and stability of the catalysts. Herein, various prussian blue analogues (PBA) were selected as precursors to synthesis the bimetallic CoNi@NC, monometallic Co@NC and Ni@NC catalysts due to tunable chemical compositions. Compared with Co@NC and Ni@NC, the bimetallic CoNi@NC pyrolyzed at 600°C (CoNi@NC‐600) exhibits outstanding ORR performances and stability in alkaline (0.1 M KOH) and neutral (3.5 wt% NaCl) electrolytes. Following 5000 CV cycles, the half‐wave potentials for CoNi@NC‐600 show only minor negative shifts of 8 and 7 mV, respectively. Meanwhile, the CoNi@NC‐600 possesses the similar ORR reaction mechanism and activity with Pt/C. The primary Mg‐air battery assembled with CoNi@NC‐600 displays better discharge performances than that of Co@NC and Ni@NC. This study lays the foundation for future investigations into the advancement of non‐precious bimetallic catalysts for ORR in Mg‐air batteries.

CuFe nanoparticles coupled Cu–Nx for enhancing oxygen reduction reaction

For the large-scale development of zinc-air batteries (ZABs), designing efficient, and cost-effective oxygen reduction reaction (ORR) electrocatalysts is crucial yet challenging. Herein, CuFe nanoparticles coupled with Cu–Nx active sites co-anchored on 2D nitrogen–doped porous carbon nanosheets (CuFe@Cu–N–C) were obtained by the pyrolysis of Cu–MOF–74, nitrogen source, and ferric salt. The 2D porous carbon structure and the coupling effect between CuFe nanoparticles and Cu–Nx active sites endowed the CuFe@Cu–N–C electrocatalyst with excellent ORR electrocatalytic performance. Consequently, the CuFe@Cu–N–C electrocatalyst exhibited enhanced ORR activity with a higher half–wave potential than Cu–N–C, surpassing even that of the commercial 20 % Pt/C by 21 mV in alkaline media. Additionally, the CuFe@Cu–N–C electrocatalyst exhibited superior ORR stability to commercial 20 % Pt/C. Primary ZABs assembled with the CuFe@Cu–N–C as the cathode ORR electrocatalyst also showed excellent electrochemical properties. The work shows that the prepared CuFe@Cu–N–C electrocatalyst can serve as an ideal alternative to Pt-based catalysts for ZABs.

Porphyrin-enhanced microbial fuel cell with PCN-600 electrocatalyst for efficient oxygen reduction reaction and eco-friendly energy generation

Microbial fuel cells (MFCs) stand as a sustainable alternative for wastewater treatment and the production of clean energy. The effectiveness of this technology is intricately linked to the cathodic oxygen reduction reaction (ORR). The exceptional tunability of metal–organic frameworks (MOFs) offers a distinctive platform for customizing their inherent properties, making them promising candidates as new electrocatalysts. In this study, metalloporphyrin MOF (PCN-600) with 1D channels and micro/mesoporous structure was prepared utilizing the preassembled [Fe3O(OOCCH3)6] building blocks. Electrochemical measurements demonstrated the superior ORR performance of PCN-600 compared to bare graphite electrodes, with higher onset and half-wave potentials and enhanced electron transfer rates. PCN-600 exhibited a remarkable 52.72 % improvement in power density (179.43 mW m−2) compared to the control group (MFC-Ctrl, 88.41 mW m−2). Additionally, the chemical oxygen demand (COD) removal efficiency was enhanced, with MFC-PCN-600 achieving 82.58 % COD removal compared to 59.87 % in MFC-Ctrl. The electron-withdrawing N and M−N structure of PCN-600 guarantees an outperforming ORR catalyst toward bioelectricity generation during MFCs performance.

Fabrication of biocarbon catalyst for ORR by modulating the cellulose fraction of wheat stalk

Direct Methanol fuel cells (DMFC) have been limited in their utilization due to their slow cathodic oxygen reduction reaction (ORR) kinetics and the expensive cost of commercial Pt/C catalysts. It is critical to design an oxygen reduction process with high-efficiency catalysts. An approach for modulating the ratio of cellulose, hemicellulose, and lignin in the wheat stalk (WS)/wheat stalk binder (WS binder) precursor materials is proposed in this work. WS binder from alkalization and hydrothermal treatment was added to the WS to change the structure and shape of WS-based carbon materials by varying the ratios, which increased the ORR catalytic activity. The half-wave potential (E1/2) of the produced carbon material (15 wt% N/C (WS)) is 0.76 V, which was enhanced by 80 mV by adjusting the ratio of the WS/WS binder compared to 0 wt% N/C(WS). The E1/2 of 15 wt% Fe–N/C (WS) (0.85 V) was greater than that of commercial Pt/C (0.84 V). Besides, its catalytic oxygen reduction process was close to the 4-electron transfer pathway and had good methanol tolerance. The power density obtained with a cathode catalyst of 15 wt% Fe–N/C (WS) for DMFC was 1.39 mW cm−2 at 30 °C and 3.33 mW cm−2 at 60 °C. At different temperatures, the power densities were 1.59 and 1.54 times greater than those of commercial Pt/C catalysts, respectively.

The synergistic anti‐corrosion performance and mechanism of meso‐tetra(4‐carboxyphenyl)porphine on steel bars in alkaline environments

AbstractCorrosion protection of steel bars in alkaline concrete environments poses a common challenge in marine engineering. One approach to mitigate steel bar corrosion is the addition of corrosion inhibitors to the concrete. In alkaline environments, the passivation of rebars occurs through anodic passivation coupled with the cathodic oxygen reduction reaction (ORR). The catalysis of ORR can expedite anode passivation. To investigate the corrosion inhibition of steel bars in alkaline environments, meso‐tetra(4‐carboxyphenyl)porphine (TCPP), known for its ORR catalytic properties, is selected. TCPP forms adsorption films on the surface of steel bars, facilitating the formation of passivation films. TCPP primarily adsorbs onto active sites on the surface of the passivation film, where lattice iron ions have leached. The adsorbed TCPP accelerates the formation of the passivation film through ORR catalysis, inhibiting the development of passivation film defects and enhancing the integrity and protection of the passivation film. The most significant effect is observed when the concentration of TCPP is 0.5 mmol/L. The physical adsorption of TCPP is primarily determined by the negative charge centers, namely the carboxyl group O and the pyrrole N. However, due to steric hindrance caused by the unrestricted rotation of the carboxyl benzene, the pyrrole N does not play a dominant role in chemical adsorption. Instead, the active site for chemical adsorption is the carboxyl group O. The adsorption process significantly reduces the diffusion coefficient of TCPP molecules, providing a robust and stable adsorption binding. Phthalocyanine molecules without carboxyl benzene groups adopt a planar structure, allowing them to form stable adsorption configurations on the iron surface through flat adsorption. This observation provides guidance for the design of novel metal phthalocyanine molecules. Specifically, the development of metal phthalocyanine molecules with modifying groups that are coplanar with the phthalocyanine ring and possess restricted rotation can achieve flat adsorption, improve coverage rate, and enhance adsorption configuration stability.

Advanced electrocatalysts for fuel cells: Evolution of active sites and synergistic properties of catalysts and carrier materials

AbstractProton exchange‐membrane fuel cell (PEMFC) is a clean and efficient type of energy storage device. However, the sluggish reaction rate of the cathode oxygen reduction reaction (ORR) has been a significant problem in its development. This review reports the recent progress of advanced electrocatalysts focusing on the interface/surface electronic structure and exploring the synergistic relationship of precious‐based and non‐precious metal‐based catalysts and support materials. The support materials contain non‐metal (C/N/Si, etc.) and metal‐based structures, which have demonstrated a crucial role in the synergistic enhancement of electrocatalytic properties, especially for high‐temperature fuel cell systems. To improve the strong interaction, some exciting synergistic strategies by doping and coating heterogeneous elements or connecting polymeric ligands containing carbon and nitrogen were also shown herein. Besides the typical role of the crystal surface, phase structure, lattice strain, etc., the evolution of structure‐performance relations was also highlighted in real‐time tests. The advanced in situ characterization techniques were also reviewed to emphasize the accurate structure‐performance relations. Finally, the challenge and prospect for developing the ORR electrocatalysts were concluded for commercial applications in low‐ and high‐temperature fuel cell systems.

Rational design of Fe, N co-doped porous carbon derived from conjugated microporous polymer as an electrocatalytic platform for oxygen reduction reaction

Porous iron–nitrogen-doped carbons (FeNC) offer a great platform for construction of cathodic oxygen reduction reaction (ORR) catalysts in fuel cells. However, challenges still remain regarding with the collapse of carbon-skeleton during pyrolysis, uneven distribution of active sites and aggregation of metal atoms. In this work, we synthesized Fe, N co-doped conjugated microporous polymer (FeN-CMP) through a facile bottom-up strategy using 1,3,5-triethynylbenzene and iron-chelated 3,8-dibromo-1,10-phenanthroline as monomers, ensuring the uniform coordination of N with Fe element in network. Then, the resulting FeN-CMP was treated by pyrolysis without structural collapse to obtain porous FeNC electrocatalyst for ORR. The most active catalyst was fabricated under 900 °C, which exhibits remarkable ORR activity in alkaline medium with half-wave potential of 0.796 V (18 mV and 105 mV positive deviation from the commercial Pt/C catalyst and post-doping catalyst), high selectivity with nearly 4e- transfer process and excellent methanol tolerance. Our study first developed porous FeNC electrocatalysts derived from Fe, N-anchoring CMPs based on pre-functionalization of monomers, which exhibits great potential as an alternative to commercial Pt/C catalyst for ORR, and provides a feasible strategy of developing multi-atoms doping catalysts for energy storage and conversion as well as heterogeneous catalysis.

Cobalt/nitrogen doped hollow carbon sphere-bamboo like carbon nanotube for highly efficient oxygen reduction reaction

The exploration of non-Pt catalysts with high electrocatalytic activity and durability is especially important for cathodic oxygen reduction reaction (ORR) in fuel cell. Here, cobalt and nitrogen doped hollow carbon sphere-bamboo like carbon nanotube (Co/NHCS-BCNT) is prepared by using SiO2 sphere as sacrificial template. Co nanoparticles are confined in the cavity and top end of the in-situ formed BCNT, which can not only avoid the agglomeration of Co nanoparticles but also inhibit corrosion in caustic electrolyte. The synergistic effect between NHCS and well-dispersed Co particles makes Co/NHCS-BCNT have superior catalytic activity toward ORR. The electrochemical surface area (ECSA) of Co/NHCS-BCNT is 222 cm2, which is higher than those of NHCS (164 cm2) and HCS (135 cm2). The onset potential and half-wave potential of Co/NHCS-BCNT are 0.941 V and 0.814 V, respectively, which are close to commercial Pt/C (0.949 V, 0.807 V). The Tafel slope of Co/NHCS-BCNT (63.8 mV dec-1) is lower than that of Pt/C (71.7 mV dec-1). In addition, Co/NHCS-BCNT shows excellent durability and fuel selectivity.

Resonant structure substrate anchors Pt to form ordered alloys for efficient oxygen reduction reaction

Platinum-based ordered alloys have excellent catalytic performance for the cathodic oxygen reduction reaction (ORR) in fuel cells. However, these alloys exhibit a lower degree of ordering and larger crystal grains after heat treatment. Herein, a series of cyanamide group molecules (cyanamide, dicyandiamide, melamine) was employed as substrates to modify Pt-based alloys by promoting the binding between metal ions, leading to the preparation of ∼ 4 nm PtM (M = Co, Fe, Ni) ordered alloys after heat treatment. Among them, the PtCo ordered alloy prepared using hydrolyzed cyanamide with a unique resonance structure exhibits a high degree of order (93.1 %), and its mass activity of 0.915 A mgPt-1 at 0.9 V is superior to that of Pt/C. The theoretically calculated adsorption energies of these alloys demonstrate that the resonance structure of the cyanamide substrate is beneficial for alloy formation, thereby facilitating ordered alloy synthesis.

Single-atom Fe catalysts with pyrrolic-type FeN4 sites for efficient oxygen reduction reaction: Identifying the roles of different N species

Developing electrocatalysts with efficient cathode oxygen reduction reaction (ORR), for example, iron-based single-atom catalysts (Fe-SACs), has been deemed necessary to accelerate the commercialisation process of zinc (Zn)–air batteries. Nevertheless, determining how various nitrogen species and active metal centres coordinate on an atomic scale remains unclear and inadequately explained. Herein, we demonstrate a soft-template-aided technique using Fe-containing molecules (e.g. iron phthalocyanine [FePc], Fe-1,10-phenanthroline [Fe-Phen] and Fe-glucose) to enhance the performance of Fe-SACs in terms of ORR. In this technique, FePc molecules can be converted into atomically dispersed pyrrolic-type iron–nitrogen (FeN4) sites during a pyrolytic process. The resultant catalyst exhibits excellent ORR activity (half-wave potential = 0.90 V) in alkaline medium and standing battery performance when used in Zn–air batteries (peak power density = 197.3 mW cm−2 and specific capacity = 796.2 mAh g−1). As per the findings from control experiments and characterisation studies, electron transfer between the support and the active Fe centre amplifies the ORR performance. Theoretical calculations substantiate that Fe sites coordinated with pyrrolic N atoms govern the electronic configuration of the catalysis, reducing the free energy absorption of reaction intermediates and thus increasing its intrinsic ORR capability. Herein, we aim to offer a fresh perspective on the relation between coordination environments and catalytic activity in ORR catalysts.

Nickel adsorbed algae biochar based oxygen reduction reaction catalyst

Lately, the bio electrochemical systems are emerging as an efficient wastewater treatment and energy conversion technology. However, their scaling-up is considerably restrained by slow-rate of cathodic oxygen reduction reaction (ORR) or otherwise by the high cost associated with the available efficient ORR catalysts. In this investigation, a cost-effective and eco-friendly approach for synthesizing Ni based ORR catalyst utilizing biosorption property of microalgae is accomplished. The synthesised Ni adsorbed algal biochar (NAB) served as an efficient cathode catalyst for enhancing ORR in a microbial carbon-capture cell (MCC). On increasing the initial concentration of Ni2+ in the aqueous medium from 100 mgL−1 to 500 mgL−1, the biosorption capacity was found to increase from 3 mgg−1 to 32 mgg−1 of algae cell. The MCC operated with NAB based cathode catalyst loading of 2 mgcm-2 exhibited 3.5 times higher power density (4.69 Wm−3) as compared to the one with commercial activated carbon. A significant organic matter removal (82 %) in the anodic chamber with simultaneous algal biomass productivity in the cathodic chamber was attained by MCC with cathode loaded with 2 mgcm−2 of NAB. Hence, this easily synthesised low-cost catalyst, out of waste stream, proved its ability to improve the performance of MCC.

Preparation and performance of the non-platinum catalyst for oxygen reduction reaction in fuel cells

The oxygen reduction reaction (ORR) of the fuel cells is a core of energy conversion, whereas its kinetics is slow due to the limitation of the activation energy barrier, which dramatically limits the commercial development of fuel cells. At present, the main electrocatalyst for the cathode oxygen reduction reaction of fuel cells is the platinum (Pt)-based catalyst. Still, as a precious metal, Pt has a high price, low reserves, and poor stability. These shortcomings seriously affect the mass production and commercialization of fuel cells. Therefore, there is an urgent need for the development of fuel cells to study a low price, sufficient production, high stability, and pollution-free non-Pt catalyst. The main research content of this paper is to use biomass sycamore ball as a carbon source, mixed with ferric chloride (III) hexahydrate and melamine, and prepare the carbon, nitrogen, and iron co-doped ORR catalyst by high-temperature calcination under a nitrogen atmosphere. The physical characterization and electrochemical testing of the obtained samples were conducted at room temperature. The results showed that the pretreatment of sycamore ball powder to iron ratio of 1:3 had the best catalytic performance.

Study on Influence Factors of H2O2 Generation Efficiency on Both Cathode and Anode in a Diaphragm-Free Bath.

Electrosynthesis of H2O2 via both pathways of anodic two-electron water oxidation reaction (2e-WOR) and cathodic two-electron oxygen reduction reaction (2e-ORR) in a diaphragm-free bath can not only improve the generation rate and Faraday efficiency (FE), but also simplify the structure of the electrolysis bath and reduce the energy consumption. The factors that may affect the efficiency of H2O2 generation in coupled electrolytic systems have been systematically investigated. A piece of fluorine-doped tin oxide (FTO) electrode was used as the anode, and in this study, its catalytic performance for 2e-WOR in Na2CO3/NaHCO3 and NaOH solutions was compared. Based on kinetic views, the generation rate of H2O2 via 2e-WOR, the self-decomposition, and the oxidative decomposition rate of the generated H2O2 during electrolysis in carbonate electrolytes were investigated. Furthermore, by choosing polyethylene oxide-modified carbon nanotubes (PEO-CNTs) as the catalyst for 2e-ORR and using its loaded electrode as the cathode, the coupled electrolytic systems for H2O2 generation were set up in a diaphragm bath and in a diaphragm-free bath. It was found that the generated H2O2 in the electrolyte diffuses and causes oxidative decomposition on the anode, which is the main influent factor on the accumulated concentration in H2O2 in a diaphragm-free bath.

Synthesis of NbC@C(Nx) nanoparticles using DC arc discharge plasma for highly efficient oxygen reduction reaction

Development of the low-cost, high-efficiency, and durable non-precious metal electrocatalysts for cathodic oxygen reduction reaction (ORR) is of vital importance for fuel cells and metal-air batteries. Herein, the carbon-coated NbC nanoparticles (NbC@C NPs) were prepared using DC arc discharge plasma under a methane atmosphere. Then, the nitrogen-doping was conducted by heat treatment, resulting in nitrogen-doped carbon-coated NbC nanoparticles (NbC@C(Nx) NPs). Benefiting from the merit of unique core-shell structure and best synergy between the nitrogen-doped carbon shell and the NbC core, the obtained highest nitrogen-doped NbC@C(N1.36) NPs showed an onset potential (Eonset) of 0.89 V (vs. RHE) and a half-wave potential (E1/2) of 0.79 V, which are comparable to those of commercial Pt/C (20 wt%) (Eonset = 0.90 V, E1/2 = 0.80 V), and its diffusion-limited current density (JL) of 5.99 mA·cm−2 is even higher than that of commercial Pt/C (5.43 mA·cm−2). Moreover, it exhibited a remarkable long-term durability and impressive methanol resistance than Pt/C catalyst. In addition, the real-time optical emission spectrum (OES) analysis of arc plasma shows that the electron temperature (Te) is 7562.9 K in local thermal equilibrium (LTE) plasma. Therefore, the use of the DC arc discharge plasma method opens a fast and simple way to develop cost-effective and highly efficient non-precious metal catalysts for ORR.

Universal Sublimation Strategy to Stabilize Single-Metal Sites on Flexible Single-Wall Carbon-Nanotube Films with Strain-Enhanced Activities for Zinc-Air Batteries and Water Splitting.

Single-metal-site catalysts have recently aroused extensive research in electrochemical energy fields such as zinc-air batteries and water splitting, but their preparation is still a huge challenge, especially in flexible catalyst films. Herein, we propose a sublimation strategy in which metal phthalocyanine molecules with defined isolated metal-N4 sites are gasified by sublimation and then deposited on flexible single-wall carbon nanotube (SWCNT) films by means of π-π coupling interactions. Specifically, iron phthalocyanine anchored on the SWCNT film prepared was directly used to boost the cathodic oxygen reduction reaction of the zinc-air battery, showing a high peak power density of 247 mW cm-2. Nickel phthalocyanine and cobalt phthalocyanine were, respectively, stabilized on SWCNT films as the anodic and cathodic electrocatalysts for water splitting, showing a low potential of 1.655 V at 10 mA cm-2. In situ Raman spectra and theoretical studies demonstrate that highly efficient activities originate from strain-induced metal phthalocyanine on SWCNTs. This work provides a universal preparation method for single-metal-site catalysts and innovative insights for electrocatalytic mechanisms.

Impact of Heat Treatment on the Oxygen Reduction Reaction Performance of PtCo/C(N) Electrocatalyst in PEM Fuel Cell

AbstractThe synthesis of efficient and stable Pt alloy catalysts is a major challenge for the commercialization of PEMFC. Herein, we report a PtCo/C(N) electrocatalyst prepared by Na2CO3‐assisted urea liquid‐phase deposition strategy as an efficient cathodic oxygen reduction reaction electrocatalyst, and test its activity and stability in a rotating disc electrode and a single‐cell. The membrane electrode prepared with PtCo/C(N)‐800 °C catalyst has an output voltage of 0.652 V at 2 A/cm2 and a maximum power density of 1.501 W/cm2, which are 36 mV and 81 W/cm2 higher than those of commercial Pt/C catalyst, respectively. In addition, the mass activity and half‐wave potential of PtCo/C(N)‐800 °C are 2.44 times and 50 mV higher than those of commercial Pt/C, respectively. After 5000 voltammetric cycles, its mass activity and half‐wave potential only lose 35 A/gPt and 9 mV, respectively. XPS results show that the binding energy of Pt 4f is positively shifted relative to Pt/C‐TKK, and the d‐band center of Pt decreases, leading to weak chemical interaction between the oxygen‐containing intermediate and the surface of the electrocatalyst, which is conducive to the improvement of the ORR activity and stability of the catalyst.

Study of Cathode Oxygen Reduction Reaction (ORR) Catalysts for Proton Exchange Membrane Fuel Cells (PEMFCs)

Study of Cathode Oxygen Reduction Reaction (ORR) Catalysts for Proton Exchange Membrane Fuel Cells (PEMFCs)