Oxygen Reduction Reaction Catalysts Research Articles

Theoretical design of bifunctional single-atom catalyst over g-C2N2 for oxygen evolution and reduction reactions

The two-dimensional graphitic carbon nitride (g-CxNy) is a promising support for electrochemistry catalysts owing to its stability and controllable chemical composition. Here, by density functional theory (DFT) a serial of transition metal single-atom catalysts (SAC) supported on the g-C2N2 with vacancy (denoted as TM1/C2N2, TM=Mn, Fe, Co, Ni, Cu, Ru, Rh, Pd, Ir and Pt) were studied for oxygen evolution reaction (OER) and oxygen reduction reaction (ORR). The non-noble Ni and Co single atom exhibited relatively strong binding energies over the defective g-C2N2 support. The d-band center of TM performed a good descriptor for adsorption free energies of intermediates. For OER, the overpotential of non-noble Co1/C2N2 was as low as 0.30 V, comparable to Rh1/C2N2. For ORR, both Co1/C2N2 and Rh1/C2N2 displayed excellent performance with overpotentials of around 0.50 V. The volcano plot revealed that the proper binding strength of O* and OH* on Co1/C2N2 rendered it an excellent bifunctional catalyst for both OER and ORR. Considering the superior performance of Co SAC over g-C2N2 than not only g-C3N4 but also defective graphene, we postulate that there could exist an optimized C/N ratio of carbon-rich g-CxNy support for improving the non-noble Co SAC activity on oxygen electrode.

Boron in the Second Coordination Sphere of Fe Single Atom Boosts the Oxygen Reduction Reaction.

Metal single atoms coordinated with four nitrogen atoms (M1N4) are regarded as tremendously promising catalysts for the electrocatalytic oxygen reduction reaction (ORR). Nevertheless, the strong bond intensity between the metal center and the O atom in oxygen-containing intermediates significantly limits the ORR activity of M1N4. Herein, the catalytically active B atom is successfully introduced into the second coordination sphere of the Fe single atom (Fe1N4-B-C) to realize the alternative binding of B and O atoms and thus facilitate the ORR activity. Compared with the pristine Fe1N4 catalyst, the synthesized Fe1N4-B-C catalyst exhibits improved ORR catalytic capability with a half-wave potential (E1/2) of 0.80 V and a kinetic current density (JK) of 5.32 mA cm-2 in acid electrolyte. Moreover, in an alkaline electrolyte, the Fe1N4-B-C catalyst displays remarkable ORR activity with E1/2 of 0.87 V and JK of 8.94 mA cm-2 at 0.85 V, outperforming commercial Pt/C. Notably, the mechanistic study has revealed that the active center is the B atom in the second coordination shell of the Fe1N4-B-C catalyst, which avoids the direct bonding of Fe-O. The B center has a moderate binding force to the ORR intermediate, which flattens the ORR energy diagram and thereby improves the ORR performance. Therefore, this study offers a novel strategy for tailoring catalytic performance by tuning the active center of single-atom catalyst.

An improvement on the electrocatalytic performance of ZIF-67 by in situ self-growing CNTs on surface

Efficient and robust oxygen reduction reaction (ORR) catalysts are essential for the development of high-performance anion-exchange membrane fuel cells (AEMFC). To enhance the electrochemical performance of metal–organic frameworks of cobalt-based zeolite imidazolium skeleton (ZIF-67), this study reported a novel ZIF-67-4@CNT by in situ growing carbon nanotubes (CNTs) on the surface of ZIF-67 via a mild two-step pyrolysis/oxidation treatment. The electrochemical results showed that the as-prepared ZIF-67-4@CNT after CTAB modification exhibited excellent catalytic activity with good stability, with Eonset, E1/2, and Ilimit, respectively were 0.98 V (versus RHE), 0.87 V (versus RHE) and 6.04 mA cm−2@1600 rpm, and a current retention rate of about 94.21% after polarized at 0.80 V for 10 000 s, which were all superior to that of the commercial 20 wt% Pt/C. The excellent ORR catalytic performance was mainly attributed to the large amount of the in situ growing CNTs on the surface, encapsulated with a wide range of valence states of metallic cobalt.

Air cathode performance of Fe/N/Cs synthesized from legume biomasses in microbial fuel cells

In this study, Fe/N/Cs oxygen reduction reaction (ORR) catalysts with high specific surface area, catalytic activity were synthesized using legume biomass with different protein content. The catalytic activity of the Fe/N/C catalysts was confirmed to be related to the protein content of the biomass precursor by characterization and electrochemical tests. The catalysts (named as Fe/N/C-T) from lactone tofu have the highest N/C ratio related to ORR, and the air-cathode loaded with Fe/N/C-T catalysts exhibited the best ORR performance in linear sweep voltammetry (LSV) tests, which was comparable to that of commercial Pt/C catalysts. MFCs with AC(Fe/N/C-T) air-cathode produced a maximum power density of 0.486 mW cm−2, higher than Pt/C (0.437 mW cm−2) with the same loading. In addition, the Fe/N/C-T catalyst demonstrated high stability and resistance to toxicity in long-term operation, which can be an alternative to commercial Pt/C.

Potential of Nanocages as Effective Catalysts for Oxygen Reduction Reaction

Potential of Nanocages as Effective Catalysts for Oxygen Reduction Reaction

Recent Developments of Metal-N-C Catalysts Toward Oxygen Reduction Reaction for Anion Exchange Membrane Fuel Cell: A Review

<p>Metal-N-C (MNC) catalysts have been anticipated as promising candidates for oxygen reduction reaction (ORR) to achieve low-cost polymer electrolyte membrane fuel cells. The structure of the M-N<sub>x</sub> moiety enabled a high catalytic activity that was not observed in previously reported transition metal nanoparticle-based catalysts. Despite progress in non-precious metal catalysts, the low density of active sites of MNCs, which resulted in lower single-cell performance than Pt/C, needs to be resolved for practical application. This review focused on the recent studies and methodologies aimed to overcome these limitations and develop an inexpensive catalyst with excellent activity and durability in an alkaline environment. It included the possibility of non-precious metals as active materials for ORR catalysts, starting from Co phthalocyanine as ORR catalyst and the development of methodologies (e.g., metal-coordinated N-containing polymers, metal-organic frameworks) to form active sites, M-N<sub>x</sub> moieties. Thereafter, the motivation, procedures, and progress of the latest research on the design of catalyst morphology for improved mass transport ability and active site engineering that allowed the promoted ORR kinetics were discussed.</p>

Boosting the catalytic activity toward oxygen reduction via a heterostructure of porous iron oxide-decorated 2D NiO/NG nanosheets

As a noble metal substitute, two-dimensional (2D) hierarchical nano-frame structures have attracted great interest as candidate catalysts due to their remarkable advantages – high intrinsic activity, high electron mobility, and straightforward surface functionalization. Therefore, they may replace Pt-based catalysts in oxygen reduction reaction (ORR) applications. Herein, a simple method is developed to design hierarchical nano-frame structures assembled via 2D NiO and N-doped graphene (NG) nanosheets. This procedure can yield nanostructures that satisfy the criteria correlated with improved electrocatalytic performance, such as large surface area, numerous undercoordinated atoms, and high defect densities. Further, porous NG nanosheet architectures, featuring NiO nanosheets densely coordinated with accessible holey Fe2O3 moieties, can enhance mesoporosity and balance hydrophilicity. Such improvements can facilitate charge transport and expose formerly inaccessible reaction sites, maximizing active site density utilization. Density functional theory (DFT) calculations reveal favored O2 adsorption and dissociation on Fe2O3 hybrid structures when supported by 2D NiO and NG nanomaterials, given 2D materials donated charge to Fe2O3 active sites. Our systematic studies reveal that synergistic contributions are responsible for enriching the catalytic activity of Fe2O3@NiO/NG in alkaline media – encompassing internal voids and pores, unique hierarchical support structures, and concentrated N-dopant and bimetallic atomic interactions. Ultimately, this work expands the toolbox for designing and synthesizing highly efficient 2D/2D shelled functional nanomaterials with transition metals, endeavoring to benefit energy conversion and related ORR applications.

Valorising lignocellulosic biomass to high-performance electrocatalysts via anaerobic digestion pretreatment

AbstractAnaerobic digestion (AD) was initially evaluated as a potential preprocessing method for preparing biomass-based carbon electrocatalysts in this study. The AD pretreatment succeeded in the structural depolymerization and nitrogen enrichment of Hybrid Pennisetum, which provided favorable conditions to achieve efficient and homogeneous nitrogen introduction due to microorganism community enrichment and provided a porous structure by degradation of the biodegradable components. The resulted biochar exhibited improved physiochemical properties including higher specific surface areas, nitrogen content and graphitization degree than that obtained from pyrolyzing raw biomass. These improvements were positively correlated with the AD time and showed to have enhanced the performance in oxygen reduction reaction and practical microbial fuel cell applications. Amongst the investigated samples, the obtained biochar pretreated by AD for 15 days exhibited the most excellent performance with an onset potential of 0.17 V (VS. saturated calomel electrode) and the maximal power density of 543.2 mW cm−2 assembled in microbial fuel cells. This study suggested applying AD as a new biological pretreatment in the preparation of biomass-based electrocatalysts, and provided a unique pathway for fabricating high-performance biochar-based catalysts by structure optimization and N-containing active sites construction via gentle biological method, thereby providing a cost-effective method to fabricate metal-free catalysts for oxygen reduction reaction. Graphical Abstract

Synergistic Effect of Electrocatalyst for Enhanced Oxygen Reduction Reaction: Low Pt-Loaded CuPt Alloy Nanoparticles Supported on N-Doped Hierarchical Porous Carbon.

It is challenging to synthesize oxygen reduction reaction (ORR) electrocatalysts that are highly efficient, affordable, and stable for use in proton exchange membrane fuel cells. To address this challenge, we developed a low platinum-loading (only 6.68% wt) ORR catalyst (PtCu1-NC), comprising CuPt nanoparticles (average size: 1.51 nm) supported on the N-doped carbon substrates. PtCu1-NC possesses a high specific surface area of 662 m2 g-1 and a hierarchical porous structure, facilitating efficient mass transfer. The synergistic effect from introduced copper and the electron effect from nitrogen modify the electronic structure of platinum, effectively accelerating the ORR reaction and enhancing stability. Density functional theory calculations demonstrate the catalytic mechanism and further verify the synergistic effect. Electrochemical assessments indicate that PtCu1-NC exhibits specific activity and mass activity 5.3 and 5.6 times higher, respectively, than commercial Pt/C. The half-wave potential is 27 mV more positive than that of commercial Pt/C. The electrochemical active surface area value is 104.3 m2 g-1, surpassing that of Pt/C. Approximately 78% of current is retained after 10,000 s chronoamperometry measurement. These results highlight the effectiveness of alloying in improving the catalyst performance.

Screening Spinel Oxide Supports for RuO2 to Boost Bifunctional Electrocatalysts for Advanced Zn–Air Batteries

AbstractThe compositing strategy offers great potential in designing bifunctional oxygen electrocatalysts for Zn–air batteries. Recent reports reveal that the couple of RuO2, serving as a benchmark oxygen evolution reaction (OER) catalyst, with other oxygen reduction reaction (ORR) catalysts is a wise choice to build highly efficient bifunctional electrocatalysts. However, the design criteria for ORR and OER activities of RuO2‐based composite catalysts are still unclear. Herein, a series of transition metal (Fe, Co, Mn, and Ni)‐doped spinel oxides are designed to support RuO2 nanorods for exploring the reaction mechanism. Through advanced technology, it is considered that increasing the content and binding energy of Co3+ and enhancing the oxidation state of Ru4+ is an efficient strategy to promote ORR and OER activities for RuO2/Co‐based spinel oxide composite catalysts. It is found that coupling Mn‐doping Co3O4 (CMO) supports with RuO2 can induce the highest catalytic activities in ORR/OER and excellent performance in rechargeable Zn–air batteries. Operando electrochemical impedance spectroscopy and theoretical calculation further prove the synergistic effect between RuO2 and CMO supports originated from the oxygen overflow to overcome the large barrier for oxygen desorption on RuO2 during OER and oxygen adsorption on CMO supports during ORR.

High entropy La(Cr0.2Mn0.2Fe0.2Co0.2Ni0.2)O3 with tailored eg occupancy and transition metal-oxygen bond properties for oxygen reduction reaction

Forming high entropy oxide provides a feasible approach to finding a balance among moderate eg occupancy, high transition metal-oxygen (TM-O) covalency, and lattice energy, which is essential to ensure efficient and durable oxygen reduction reaction (ORR) process for perovskite lanthanide-transition metal oxides (LaTMO3). However, due to the compositional complexity, clarifying the relevance among the high entropy components, eg occupancy, TM-O properties, and ORR performance still remains a challenge. Herein, adopting the B site entropy-driven strategy, a series of LaTMO3 (TM = Cr, Mn, Fe, Co, Ni) with tunable eg occupancy and TM-O bond properties are synthesized, and the correlations between high entropy elements, eg occupancy, TM-O properties, and ORR performances are revealed quantitively based on the crystal field theory and the Phillips–Van Vechten–Levine (P–V–L) valence bond theory. High entropy La(Cr0.2Mn0.2Fe0.2Co0.2Ni0.2)O3 delivers a low overpotential of 493 mV (vs. 503 mV for LaMnO3) and a minuscule decline by only 1.7% (vs. 4.4% for LaMnO3) in half wave potential after 10,000 cycles, which can be associated with the tailored eg occupancy (1.06) and the significant enhancement in both TM-O covalency (4%) and lattice energy (691.75 kJ mol–1). This work not only demonstrates the prospects of high entropy LaTMO3 in the ORR field but also provides a new perspective for the quantitative analysis of the structure-activity relationship for high entropy oxide ORR catalysts.

Designing a MnF2/MnO2 heterostructure for enhanced electrocatalysis in the oxygen reduction reaction

Studying noble-metal-free oxygen reduction reaction (ORR) catalysts is crucial for advancing fuel cells. Manganese dioxide (MnO2) has garnered widespread attention due to its convenient synthesis, low cost, high electrochemical activity, and diverse structures. However, it still faces challenges, such as poor conductivity and relatively lower inherent catalytic activity. In this study, a novel ORR electrocatalyst is introduced by constructing a heterostructure of manganese fluoride (MnF2) and MnO2, referred to as MnF2/MnO2. In a 0.1 M KOH solution, the ORR half-wave potential (E1/2) of MnF2/MnO2 is measured at 0.804 V, surpassing that of the original MnO2 catalyst (0.69 V). Compared to the MnO2 electrocatalyst, the MnF2/MnO2 heterostructure exhibits faster ORR reaction kinetics and a larger electrochemically active surface area. Density functional theory (DFT) calculations confirm that the MnF2/MnO2 heterostructure possesses enhanced intrinsic conductivity, facilitating the rapid transfer of ions of and electrons. Therefore, this study provides a promising pathway for enhancing the ORR catalytic activity of noble-metal-free electrocatalysts through rational heterostructure design.

Chitosan-covered spherical natural graphite: A perfect carbon source for efficient non-PGM catalysts for electrocatalysis

Developing non-precious metal catalysts to replace Pt-based catalysts for oxygen reduction reaction (ORR) is a hotspot presently, and transition metal-nitrogen co-doped carbon (TMNC) materials have been deemed as the most promising candidates. In this work, chitosan-derived-curved-carbon covered natural spherical graphite (SG) with a well-defined core-shell structure were prepared via hydrothermal carbonization (HTC) process followed by activation under NH3 atmosphere. A series of active transition metals (M=Fe, Co, Mn) and nitrogen atom were embedded into the curved carbon to form various MNC moieties on SG surface as active sites for ORR. Among the atomic precise MNC@NSG hybrid catalysts, the FeNC@NSG shows the best ORR performance and the half-wave potential is 0.95 V (vs. RHE), which are 108 % as high as that obtained by commercial Pt/C in alkaline environment. Besides, the electrochemical stability and methanol tolerance of the catalyst is also superior to commercial Pt/C. DFT calculations reveals that the high-performance stems from the curved FeNC units in the shell and high electrical conductivity of natural SG in the core for the typical core-shell structures. Moreover, the sluggish ORR kinetics can be efficiently accelerated by the increased FeN bond length, more positive-shifted d-band center and more positive surface charge of active Fe atoms in the curved FeNC units on spherical SG. This provides an enlightenment for developing efficient non-platinum group metal (PGM) catalysts using cheap and volume natural spherical graphite as building brick for energy storage and conversion devices.

Decoupling the Synergy Between PGM and PGM-Free Moieties toward Oxygen Reduction Reaction.

Recently, coupling the conventional low Pt-group-metal (low-PGM, LP) and emerging PGM-free (PF) moiety to form a composite LP/PF catalyst is proposed to be an advanced strategy to improve the intrinsic activity and stability of oxygen reduction reaction (ORR) catalysts. Milestones in terms of ORR mass activity are created by this type of catalyst. However, the specific synergy between LP and PF moieties has not been well elucidated. Herein, two model catalysts are synthesized, i.e., atomically dispersed Co/N/C supporting Pt single atoms (Co/N/C@Pt-SAs) and PtCo nanoparticles (Co/N/C@PtCo-NPs). Interestingly, the Co/N/C@PtCo-NPs catalyst presents higher ORR mass activity prior to Co/N/C@Pt-SAs. This is theoretically due to the dual "built-in electric field" in Co/N/C@PtCo-NPs: one electric field with a direction from Pt to Co in NPs and another from Pt to Co/N/C; that is, Pt gains higher electron density in Co/N/C@PtCo-NPs than that in Co/N/C@Pt-SAs, thus forming an asymmetric electron cloud, and regulating the adsorption and activation of oxygen-containing species. In addition, the existence of Co significantly decreases the average valence state of PtCo NPs, indicating a stronger affinity between PtCo NPs and Co/N/C substrate, to account for the enhanced stability.

Fe[sbnd]N doped carbon materials from oily sludge as electrocatalysts for alkaline oxygen reduction reaction

Alkaline oxygen reduction reaction (ORR) presents an important role for energy conversion technologies and requires the development of an efficient electrocatalyst. Pt-based catalysts provide suitable activity; however, Pt production accessibility and high costs create hurdles to their commercial implementation. Fe coordinated within N-doped carbon materials (FeNC) are a promising alternative due to their high ORR catalytic activity, although the currently commercially available FeNC materials rely on harsh synthetic protocols which can lead to increased environmental impacts. In this work we target this issue by taking advantage of an oily sludge waste currently generated in refineries to synthesize FeNC materials, thus, avoiding the environmental impact caused by the management of this waste. The solid particles within oily sludge, which present a high concentration of C and Fe, were combined by different nitrogen sources and pyrolyzed at high temperatures.The prepared materials present a hierarchical pore structure with surface areas up to 547 m2 g−1. X-ray photoelectron spectroscopy analysis found that the impregnation of N using phenanthroline promotes the formation of pyridinic-N structures, which enhances the ORR performance compared to melamine doping. Additional doping of Fe with phenanthroline results in an ORR mass activity of 1.23 ± 0.04 A gFeNC−1 at 0.9 VRHE, iR-free in a rotating disc electrode (0.1 M KOH). This catalyst also shows a lower relative loss in activity at 0.9 VRHE after 8000 cycles in O2-saturated conditions compared to a commercial FeNC catalyst, PMF D14401, (−63.5 vs −69 %, respectively), demonstrating promise as a cheap and simple route to FeNC catalysts for alkaline ORR.

Cation Effects on the Acidic Oxygen Reduction Reaction at Carbon Surfaces.

Hydrogen peroxide (H2O2) is a widely used green oxidant. Until now, research has focused on the development of efficient catalysts for the two-electron oxygen reduction reaction (2e- ORR). However, electrolyte effects on the 2e- ORR have remained little understood. We report a significant effect of alkali metal cations (AMCs) on carbons in acidic environments. The presence of AMCs at a glassy carbon electrode shifts the half wave potential from -0.48 to -0.22 VRHE. This cation-induced enhancement effect exhibits a uniquely sensitive on/off switching behavior depending on the voltammetric protocol. Voltammetric and in situ X-ray photoemission spectroscopic evidence is presented, supporting a controlling role of the potential of zero charge of the catalytic enhancement. Density functional theory calculations associate the enhancement with stabilization of the *OOH key intermediate as a result of locally induced field effects from the AMCs. Finally, we developed a refined reaction mechanism for the H2O2 production in the presence of AMCs.

Recent progress of Pt-based oxygen reduction reaction catalysts for proton exchange membrane fuel cells

Recent progress of Pt-based oxygen reduction reaction catalysts for proton exchange membrane fuel cells

Short nanotubular Fe-N-C catalysts with curved catalytic sites and contributing regions for oxygen reduction reaction

The substantial advances of non-precious Fe-N-C materials with both high activity and stability to replace platinum-based catalysts for oxygen reduction reaction (ORR) in fuel cells remain a great challenge, since their intrinsic active site design and contributing microstructure exploration are still unclear. Herein, we propose a solid-phase thermal migration strategy to synthesize Fe, N co-doped nanocarbons with a short nanotubular structure, using ferrocene as Fe source and polyaniline (PANI) as N-doped carbon nanotubes (NCNTs) source. In acidic and alkaline environments, the thermally activated Fe-N-C exhibits efficient ORR performance, and half-wave potential is 30 mV higher than a commercial Pt/C (JM, 20 wt% Pt) in alkaline medium and only 100 mV less than the Pt/C in acidic media. Impressively, the catalyst used in zinc-air battery exhibits an outstanding power density of 144.74 mW·cm−2, higher than the one assembled by the Pt/C (125.67 mW·cm−2). Combining experimental and density functional theory (DFT) calculation results, the superior ORR activity should be attributed to the formation of the efficient off-plane Fe-pyridinic-N4 species at end of the nanotubes. More important, these zigzag-type Fe-pyridinic-N4 sites at the end regions serve as the main active sites, leading to a higher ORR activity. This work opens a door to clarify the active catalytic site types and the contributing microregions of the Fe-N-C catalysts, providing ideas for designing non-noble metal catalysts with curved surfaces and rich edge structures.

Unveiling the resistance component on fuel cell electrodes by ionic liquid adsorbed PtCo/C catalyst through distribution of relaxation time

A majority of studies focus on developing oxygen reduction reaction (ORR) catalysts and cathode configurations to enhance the performance and durability of polymer electrolyte membrane fuel cells (PEMFCs). In this study, resistance analyses of the membrane electrode assembly (MEA) are conducted to elaborate on the performance and durability improvements induced by the adsorption of [MTBD][beti] ionic liquid (IL) on the commercial PtCo/C catalyst. The morphological changes caused by IL adsorption are observed on micro and macro scales via physicochemical methods. From the half-cell measurement, when the 4 wt% IL was adsorbed, a 15 mV improvement in ORR activity occurred, and as the adsorption amount increased, the activity decreased. The MEA using 8 wt% IL adsorbed catalyst outperforms 1.7 times higher current density at 0.8 V and 40 % lower charge transfer resistance. Distribution of relaxation time resistance analysis reveals that oxygen mass transfer resistance (Rmass), ORR charge transfer resistance (RORR), and proton charge transfer resistance (Rproton) decrease due to IL adsorption. During accelerated durability tests, IL 8 % MEA showed a 58 % increase in durability, and a lower degradation of RORR and Rproton encouraged improved durability. The resistance analyses in this study contribute to identifying the factors responsible for the performance and durability enhancement of PEMFC.

Density functional theory study on the mechanism of oxygen reduction reaction on nitrogen-doped graphene with adjacent Mn and Ni sites

The catalysts for oxygen reduction reaction (ORR) are of great significance to the development of electrochemical energy systems. In this paper, the ORR catalytic performance of Mn–Ni dual-metal doped N-coordinated graphene is studied by density functional theory (DFT). The results show that the catalysts with dual-metal active sites are more stable than that with single metal site, and all catalysts show certain catalytic activity. The reaction pathway analyses of catalysts with two different adsorption configurations of O2 show that when O2 is adsorbed on two metal sites, OOH will automatically split into OH and O. When O2 is adsorbed on Mn site alone, the other site does not participate in the adsorption of oxygen-containing intermediates. The thermodynamic calculation results show that the catalytic performance is mainly influenced by the adsorption strength of O, which is controlled by the number of active sites involved in the adsorption, bond length and the number of transferred electrons at the active sites. The G-MnNiN6-3 shows the best catalytic performance with an overpotential of 0.453 V and a reaction energy barrier of 0.19 eV. The results of this study highlight the potential application of Mn–Ni dual-metal doped N-coordinated graphene as a highly efficient non-precious catalyst.