Chitosan-covered spherical natural graphite: A perfect carbon source for efficient non-PGM catalysts for electrocatalysis

Abstract

Developing non-precious metal catalysts to replace Pt-based catalysts for oxygen reduction reaction (ORR) is a hotspot presently, and transition metal-nitrogen co-doped carbon (TMNC) materials have been deemed as the most promising candidates. In this work, chitosan-derived-curved-carbon covered natural spherical graphite (SG) with a well-defined core-shell structure were prepared via hydrothermal carbonization (HTC) process followed by activation under NH3 atmosphere. A series of active transition metals (M=Fe, Co, Mn) and nitrogen atom were embedded into the curved carbon to form various MNC moieties on SG surface as active sites for ORR. Among the atomic precise MNC@NSG hybrid catalysts, the FeNC@NSG shows the best ORR performance and the half-wave potential is 0.95 V (vs. RHE), which are 108 % as high as that obtained by commercial Pt/C in alkaline environment. Besides, the electrochemical stability and methanol tolerance of the catalyst is also superior to commercial Pt/C. DFT calculations reveals that the high-performance stems from the curved FeNC units in the shell and high electrical conductivity of natural SG in the core for the typical core-shell structures. Moreover, the sluggish ORR kinetics can be efficiently accelerated by the increased FeN bond length, more positive-shifted d-band center and more positive surface charge of active Fe atoms in the curved FeNC units on spherical SG. This provides an enlightenment for developing efficient non-platinum group metal (PGM) catalysts using cheap and volume natural spherical graphite as building brick for energy storage and conversion devices.