Brittle Fracture Characteristics Research Articles

Influence of coupled water and thermal treatments on the fracture characteristics of a typical sandstone

Understanding the fracture behavior of rock after coupled water and thermal environment is important for many geotechnical projects. This study examines the influence of coupled water and thermal treatments on the fracture toughness and characteristics of a typical sandstone under mode I and mode II loading conditions. Notched deep beam (NDB) specimens were utilized and subjected to soaking treatments at various water temperatures (23 °C, 60 °C, and 99 °C). The experimental results indicate a significant reduction in both mode I and mode II fracture toughness values, with reductions ranging from 15.4% to 13.2% for mode I and 26.1% to 8.9% for mode II respectively. As the water temperatures increase, a slightly rising trend is observed in both mode I and mode II fracture toughness within the examined temperature range. Sandstone specimens displayed typical brittle fracture characteristics at lower soaking temperatures. For mode I specimens, an increase in ductility was evident with higher soaking temperatures, while the ductile behavior is less pronounced in the mode II specimens. Based on the Maximum Tangential Stress (MTS) criterion and the Generalized Maximum Tangential Stress (GMTS) criterion, the predicted values of mode II fracture toughness and the fracture process zone (FPZ) were discussed. The results show that both the GMTS and MTS criteria exhibit inaccuracies in predicting the mode II fracture toughness of sandstone treated at different soaking water temperatures. However, the GMTS criterion, which incorporates T-stress, demonstrates smaller errors compared to the MTS criterion. The study shows that the radius r0 of the fracture process zone is not a constant under both mode I and mode II loading conditions. The calculation of the fracture process zone radius r0 in the GMTS criterion requires further theoretical and experimental study.

Fracture behavior of graphene with intrinsic defects and externally introduced defects

Introducing and regulating defects to prepare functional graphene has become a research hotspot. However, most studies focus on the mechanical properties of functional graphene or the influence of a single defect, which cannot reflect the influence of multiple coupled defects on mechanical properties. In this study, molecular dynamics methods were used to investigate the fracture behavior of graphene under the coupled effects of intrinsic defects such as vacancies, cracks, and topological defects, as well as external introduced defects such as epoxy groups and hydroxyl groups. The results showed that the fracture behavior of graphene is strongly related to the defects' type, concentration, and functionality. Under the same conditions, the epoxy group has the strongest leading effect on fracture, followed by cracks, Stone-Wales topological defects, and hydroxyl groups. Based on the tensile simulation of defect-ordered graphene, the critical relative concentrations and functionalities of different defect types leading to fracture were further quantified and validated using an amorphous distribution model. In addition, the fracture mode dominated by epoxy groups is related to its functionality. Excessive or insufficient functionality will exhibit strong brittle fracture characteristics, and when the functionality is at a certain threshold, it will exhibit obvious ductile fracture characteristics; while hydroxyl-dominated fracture presents brittle mode. Finally, the coupled fracture mechanism was analyzed from the aspects of bonding characteristics and system energy. The research results can provide reference and reference for the theoretical research and technological development of graphene.

Effect of fan-shaped structure on high temperature tensile properties of nickel-based deformed superalloys

GH4742 alloy is a kind of precipitation-hardened superalloy, which is widely used in turbine disc, compressor disc, bearing ring and other parts due to its excellent high temperature mechanical properties. In this paper, high-temperature tensile comparison experiments were carried out at four temperatures, 1050 °C, 1080 °C, 1110 °C and 1140 °C, between alloy A containing a fan-shaped structure and alloy B without a fan-shaped structure. The results show that the tensile strength and plasticity of alloy A at 1050 °C are superior to those of alloy B. With the increase of temperature, the difference of tensile strength and plasticity between alloy A and B decreases gradually. By analyzing the fracture, both alloy A and B were found to have a large number of tough dimples, which showed ductile fracture characteristics. But alloy B was found to have some icing-like fracture at 1050 °C, which showed some brittle fracture characteristics. After 1110 °C, the difference in tensile strength and plasticity between alloy A and B almost disappears because γ' phase is completely dissolved in the matrix. TEM results show that dislocations gather around the large-size γ′ phase, and for the small-size γ′ phase, dislocations tend to cut into γ′ phase directly. The results show that the existence of fan-shaped structure is beneficial to the high temperature tensile properties of GH4742 alloy, which has a certain reference effect on the production of GH4742 alloy in the future.

Influencing mechanism of nanoscale He bubbles on the crack propagation in TiT1.75 under tension

This work investigates the influence of the pre-existing He bubble on the crack propagation in TiT1.75 with molecular dynamic simulations. Under high strain rate tension, TiT1.75 exhibits typical brittle fracture characteristics with low fracture toughness at the microscopic scale, and the crack propagation path approximately follows the (111) plane with normal stretching direction. However, the presence of He bubble may change the stress concentration near the crack tip, resulting in the bending and even branching of cracks. The position relationship between He bubbles and crack tips is discussed, and the results show that He bubbles can improve the tensile strength and fracture strain within a certain distance and angle range. The total length and pattern of crack propagation are also presented. Note that, the tensile strength will decrease as the bubble density increases to a certain extent, for the self-expansion and coalescence of He bubbles will dominate the fracture process.

Improving laser welded joint performance of medium-Mn steel through C and Mn partition by intercritical annealing process

In this paper, the fracture failure mechanism of laser welded (LW) joints of medium-Mn steel is studied. And the mechanical properties of the joints were greatly improved by designated intercritical annealing (IA) process. Experimental results showed that the elongation of the as-welded joint of medium-Mn steel is very low, and the fracture shows typical brittle fracture characteristics. Electron probe micro-analyzer (EPMA) test showed that there were many Mn segregation bands in the joint, and electron backscatter diffraction (EBSD) surface scanning test further demonstrated that many Mn23C6 carbides were produced at the martensite grain boundary (GB) of the fusion zone (FZ), which was the main reason for the occurrence of brittle fracture in the FZ. The IA process improves the segregation of Mn element at the GB of the joint and reduces the intergranular brittleness. At the same time, more austenite was distributed by C and Mn elements, and more Fe3C phases were found near austenite in the EBSD diagram, which provided nucleation centers for the formation of austenite. The product of strength and elongation (PSE) of the IA treated joint was dramatically increased by 2693.65%.

High strength diffusion bonding of Ti2AlNb to GH4169 with (TiZrHfNb)95Al5 high entropy interlayer

A high entropy interlayer (TiZrHfNb)95Al5 was designed for vacuum diffusion bonding of Ti2AlNb to GH4169. The influence of bonding temperature on the interfacial microstructure morphology, mechanical properties and fracture behaviour of the resultant joints was investigated. The evolution of microstructure and fracture mechanism were revealed. The typical interface microstructure of Ti2AlNb/B2/Solid solution/(Ti, Zr, Hf)2(Ni, Nb)+(Ti, Zr, Hf)(Ni, Nb)+(Ti, Zr, Hf)(Ni, Nb)2+Solid solution/(Ti, Zr, Hf)(Ni, Nb)+(Cr, Ni, Fe)ss/(Cr, Ni, Fe)ss/Cr-rich(Cr, Ni, Fe)ss/Ni-rich(Cr, Ni, Fe)ss/GH4169 was formed. As the bonding temperature increased, the thickness of interfacial reaction layer gradually increased, and the shear strength gradually increased until 980 °C, then decreased sharply. The highest shear strength reached 376 MPa at 980 °C for 90 min. The highest microhardness region of 11.79 GPa existed on the GH4169 side, which was mainly composed of (Ti, Zr, Hf)(Ni, Nb) and (Cr, Ni, Fe)ss phases. Meanwhile, the elastic modulus dramatically changed interface formed near this region. The fracture surface morphology indicated typical brittle fracture characteristics such as cleavage steps, transgranular fracture and intergranular fracture. According to the fracture analyses, major cracks initiated in the (Ti, Zr, Hf)(Ni, Nb) phase+(Ti, Zr, Hf)2(Ni, Nb) phase and gradually extended to the (Cr, Ni, Fe)ss phase. Thus, the major crack emerged region was located at the elastic modulus dramatically changed interface.

Crack generation and propagation mechanism of Mo[sbnd]14Re alloy laser welding

This paper investigates the mechanism of crack generation and propagation in laser-welded joints of Mo14Re alloy plates. The study utilized optical microscopy (OM) and scanning electron microscopy (SEM) to examine the microstructure and morphology of the crack area in the Mo14Re laser-welded joint. Additionally, energy dispersive spectroscopy (EDS) was employed to characterize the elements at the crack defect, while electron backscatter diffraction (EBSD) was utilized to analyze the grain boundary and crystal orientation at the crack defect.The analysis of crack formation and propagation considered various factors, including grain boundary segregation, characteristics of grain boundaries and crystal orientation, and the Schmidt factor. The findings revealed that cracks formed in the weld area exhibited distinct characteristics of brittle fracture along the grain. Notably, these cracks displayed evident carbon and oxygen segregation attributed to the presence of a low melting point eutectic liquid film. The segregation, along with high-temperature compounds on the fracture surface, emerged as the primary factors contributing to crack formation.In the proximity of the crack, there exists a concentration of strain, inducing plastic deformation and thereby facilitating crack initiation. Cracks exhibit a tendency to originate along large-angle grain boundaries and deflect along these boundaries. Owing to the difference in atomic slip characteristics on both sides of the crack, the direction of crack propagation is more inclined to deflect towards grains with a smaller Schmidt factor.

Effects of h-BN content and heat treatment temperature on the tribological behavior and toughness of laser-clad Mo2FeB2/WC/h-BN coatings

In this study, h-BN-modified Mo2FeB2/WC composite coatings were fabricated via laser cladding. The Mo2FeB2/WC/10 wt.% h-BN composite coatings were heat-treated at 400, 600, and 800 °C. The microstructure, microhardness, tribological properties, residual stress, fracture toughness and fracture morphology of the coatings were investigated. The results showed that h-BN addition combined with heat treatment promoted the distribution of elements and finer microstructure. The Mo2FeB2/WC/10 wt.% h-BN coating heat-treated at 600 °C showed the highest microhardness (1416.8 HV0.5) among the prepared coatings. The pristine and 600 °C heat-treated Mo2FeB2/WC/10 wt.% h-BN coating showed excellent wear rates (1.97 and 1.84×10-5 mm3/Nm, respectively). The composite coatings modified with h-BN exhibited an abrasive wear mechanism after heat treatment. As the h-BN content and heat treatment temperature increased, there was a notable decrease in residual stress. Specifically, the coating subjected to heat treatment at 800°C demonstrated the lowest residual tensile stress recorded at 168 MPa. Conversely, when heat-treated at 600°C, the coating exhibited an optimal fracture toughness of 14.96 MPa·m1/2, with fracture behavior consistent with typical brittle fracture characteristics.

Phenomenon of ignition and explosion of high-entropy alloys of systems Ti-Zr-Hf-Ni-Cu, Ti-Zr-Hf-Ni-Cu-Co under quasi-static compression

The phenomenon of ignition and explosive failure of specimens from high-entropy alloys (HEAs) of systems Ti-Zr-Hf-Ni-Cu, Ti-Zr-Hf-Ni-Cu-Co at quasi-static compression tests was found. It physical model is proposed. It is exhibited that the reason for this phenomenon is the release of energy of the oxidation reaction; such reaction is initiated due to the heat released ahead of the shear crack tip at brittle fracture of the specimens under quasi-static compression. It is shown that ignition and failure by explosion are the specific features of brittle fracture for high-entropy alloys containing Ti-Zr-Hf, in general. This phenomenon is realised when certain critical levels of strength and ductility of these alloys are reached. The importance of these critical levels of strength and ductility lies in the fact that they predetermine the maximum permissible level of strength and brittleness for this class of HEAs, above which they lose their structural and functional properties, turning to the energetic alloys capable of explosive release of a significant amount of thermal energy. This specific feature of the high-entropy alloys containing Ti-Zr-Hf outlines the scope of their application and defines the boundary separating structural and functional high-entropy alloys from energetic high-entropy alloys.

Insights into microstructure evolution and fracture mechanisms of welded joints of high strength steel patchwork components

The hot roll bending patchwork components of B1500HS uncoated ultra-high strength steel processed at industrial scale were welded with filler wire. The microstructure, grain orientation, mechanical properties and fracture behavior of the joint were investigated. The results showed that the weld metal (WM) was mainly composed of lath martensite and lower bainite (LB). Various microstructure appeared in different positions of the HAZ, among which martensite-austenite (M-A) constituents in the incompletely quenched zone and tempered martensite (TM) in the tempered zone were the key factors determining the performance of the joint. The welded joint exhibited complex structure and anisotropic mechanical response due to the decarburization and rolling texture of the original base material (BM). In the tempered zone, lath merge and boundaries disappear lead to the annihilation of dislocations, carbide precipitation leads to reduction of mobile dislocations, and recrystallization and recovery eliminate work hardening. The reduction of the effect of dislocation strengthening results in the formation of a softening belt at 6 mm from the center of the weld, with a minimum hardness of 266 HV. The tensile strength of the joint in the rolling direction (RD) was 983 MPa, and the fracture occurred in the softening belt. Both brittle and ductile fracture features were observed. The reason why the fracture occurs in the high temperature tempered zone instead of the incompletely quenched zone was the difference in the effect of “constraint strengthening”. Fracture occurred through delamination cracking along the “weak interface” owing to precipitated high-hardness cementite particles and the unfavorably oriented ferrite cleavage planes.

Mechanical properties and microstructure evolution of KD‐SA SiCf/BN/SiC CMCs oxidized at different temperatures

AbstractSilicon carbide fiber‐reinforced SiC ceramic matrix composites (SiCf/SiC CMCs) based on a domestic KD‐SA SiC fiber were exposed to a wet oxygen atmosphere for 135 h at 800, 1100, and 1300°C. The evolution of the microstructure and mechanical properties of SiCf/SiC CMCs have been systematically investigated following oxidation. For weight change, CMC‐1300 showed the greatest gain (0.394%), followed by CMC‐1100 (0.356%) and CMC‐800 (0.149%). The volatilization of boron oxide (B2O3) combined with the slight oxidation of the SiC matrix at 800°C caused crack deflection and fiber pull‐out. The complete dissipation of the interphase could be found when the oxidation temperature increases to 1100°C, generated a fracture surface with brittle fracture characteristics. At 1300°C, crystalline SiO2 hindered oxygen diffusion, with evidence of fiber pull‐out. Based on thermodynamic calculations and microscopic observations, we propose a mechanism to explain the thermal degradation of SiCf/SiC CMCs. This work offers valuable guidance for the fabrication of SiCf/SiC CMCs that are suitable for high‐temperature applications.

Fracture behavior and mechanism of highly fragmented steel cylindrical shell under explosive loading

An in-depth understanding of the fracture behavior and mechanism of metallic shells under internal explosive loading can help develop material designs for warheads and regulate the quantity and mass distribution of the fragments formed. This study investigated the fragmentation performance of a new high-carbon silicon-manganese (HCSiMn) steel cylindrical shell through fragment recovery experiments. Compared with the conventional 45Cr steel shell, the number of small mass fragments produced by the HCSiMn steel shell was significantly increased with a scale parameter of 0.57 g fitted by the Weibull distribution model. The fragmentation process of the HCSiMn shell exhibited more brittle tensile fracture characteristics, with the microcrack damage zone on the outer surface being the direct cause of its high fragmentation. On the one hand, the doping of alloy elements resulted in grain refinement by forming metallographic structure of tempered sorbite, so that microscopic intergranular fracture reduces the characteristic mass of the fragments; on the other hand, the distribution of alloy carbides can exert a "pinning" effect on the substrate grains, causing more initial cracks to form and propagate along the brittle carbides, further improving the shell fragmentation. Although the killing power radius for light armored vehicles was slightly reduced by about 6%, the dense killing radius of HCSiMn steel projectile against personnel can be significantly increased by about 26% based on theoretical assessment. These results provided an experimental basis for high fragmentation warhead design, and to some extent, revealed the correlation mechanism between metallographic structure and shell fragmentation.

Explosion Cracking Analysis of Sulfur Resistance Induction Heat Bend Pipe

The explosion cracking reason on induction heat bend pipe was analyzed through macroscopic analysis, chemical composition analysis, mechanical properties testing, metallographic analysis, scanning electron microscopy and XRD. The results showed that the chemical composition, tensile test, Vickers hardness results of the straight section of the bent pipe met the requirements of the technical specifications, and the metallographic structure of the straight section of the bent pipe was pearlite and ferrite. The Charpy impact test in the neutral zone of the bend section had a low shear fracture ratio, and the Vickers hardness test results were on the high side. The metallographic structure was granular bainite. The fracture surface of the failed bent pipe exhibited brittle fracture characteristics on the macro level. The metallographic analysis and hardness test results of the crack source area showed that the fracture surface had typical intergranular propagation characteristics and high hardness values. Energy spectrum analysis of the crack source area revealed the presence of S element. The XRD analysis of the product on the inner wall of the pipe contained sulfides. The comprehensive results indicated that the failed bend pipe undergoes stress corrosion and initiates corrosion cracks on the surface under the combined action of operating pressure, additional bending stress, residual stress, etc. in a sulfide corrosive medium, the cracks continued to propagate along the grain boundaries and ultimately caused the bend pipe to explode.

Additive Manufacturing of Halochromic Polylactic Acid (PLA)

With increasing concerns regarding plastic waste and pollution, researchers have been looking to develop advanced materials from biodegradable plastics. This study features a halochromic biodegradable polymer produced using additive manufacturing. The purpose of this research is to fabricate halochromic polylactic acid (PLA) filaments and assess its halochromic behaviour, mechanical and chemical properties of the 3D printed PLA specimens. PLA/polyethylene glycol (PEG)/bromocresol purple (BCP) compound was prepared and added in extrusion to produce a 3D printing filament. Dumbbell-shaped and rectangular specimens were fabricated from the filament through 3D printing. The halochromic responsiveness and colour reversibility were tested by exposing the samples to liquid and vaporized hydrochloric acid (strong acid), acetic acid (weak acid) and ammonia (strong alkali). The tensile properties, fracture surface morphology and chemical species of the specimens were tested and analyzed through tensile test, scanning electron microscopy (SEM) and Fourier Transform Infrared (FTIR) spectroscopy. The halochromic responsiveness shows obvious colour changes from yellow to blue when exposed to strong alkali. The tensile strength and modulus were found to be higher in comparison to plasticized PLA but the elongation at break was lower. SEM morphology show brittle fracture characteristics in the printed specimens. Overall, the 3D printed halochromic PLA specimens show promising results and have proven their functionality as pH sensors which offers wide applications in many industries such as medical, environmental and packaging.

Interfacial microstructure evolution and mechanical properties in laser welded Invar alloy/TC4 dissimilar joints

The present study examined the evolution of interfacial microstructure and its effect on the mechanical properties of Invar/TC4 dissimilar joints by laser welding. The results indicated that various intermetallic compounds (IMCs) were formed in the interface layer of the TC4 side, such as Ti2Cu, TiCu and TiNi phases, while the columnar dendrites grown epitaxially perpendicular to the fusion line were observed on the weld seam (WS). Moreover, the boundary between dendrites growing in different directions within the WS was attribute to the high thermal conductivity of the filler metal and the non-equilibrium rapid cooling facilitated by the composition gradient. Besides, excessive heat input intensified the migration of elements and phase transition behavior, leading to the formation of brittle Ti-Fe phases in the interface layer, which significantly weakened the mechanical properties of the dissimilar joints and resulted in brittle fracture characteristics. The strength of the joint exhibits a parabolic distribution with heat input. When the heat input was below 600 J/cm, the joint fractured in the interface layer of the TC4 side, with a maximum tensile strength of 298.4 MPa at 600 J/cm. However, when the heat input exceeded 600 J/cm, the formation of brittle Ti-Fe IMCs contributed to a decrease in joint strength. The investigation provides an efficient and stable method for achieving high-strength Invar/TC4 dissimilar alloy welding.

Research on the evaluation method of rock brittleness characteristics based on stress-strain curve

Abstract In this study, not only the variability of the internal texture of rocks is considered in the in-depth investigation of the brittle fracture properties of rocks, but also the effects of different stress states and temperature factors on the fragility of rocks are focused on. Through experimental studies and data analysis of various types of rocks under different stress conditions and temperature environments, this study found that the plasticity of marble is positively related to stress. Under other stress states of 5, 15, 25, and 35 MPa, the stress-strain curves become flatter with increasing stress. Under uniaxial stress condition, the fragile strengths of different rocks are sandstone, red sandstone, granite, marble, chert, and cement mortar in that order. Whereas, under triaxial stress condition, the fragility of the rock samples was in the order of fine-grained granite, coarse-grained granite, sandstone, tuff, and marble. It was further found that the rock specimens after different high-temperature water-cooling treatments exhibited four different stages of brittle fracture, and the peak of the first stage of the rock was higher as the temperature decreased. The inclination of the peak was inversely proportional to the temperature. This study provides an essential scientific basis for the in-depth understanding of the brittle fracture characteristics of rocks and their engineering applications.

Effect of laser specific energy on mechanical properties of Fe60 coatings by laser cladding

To reveal the effect of laser specific energy on the mechanical properties of Fe60 coatings, and determine the laser specific energy as well as the corresponding process parameters for the optimal mechanical properties of the coatings, Fe60 coatings were prepared on the surface of 304 stainless steels by laser cladding. The microhardness, tensile properties, and impact properties of the coatings were investigated at different laser specific energies by changing the laser power and scanning speed. The results show that the Fe60 coatings are mainly composed of cryptocrystalline martensite, carbides, a small amount of ferrite and residual austenite. Compared with the substrate, the microhardness of Fe60 coatings is significantly increased, the tensile properties of Fe60 coatings are reduced, the brittle cleavage fracture characteristics are presented, and the impact toughness of Fe60 coatings is slightly reduced. With the increase of laser specific energies, the microhardness, tensile properties, and impact properties of the coatings show a trend of increasing and then decreasing. When the laser power is 2300 W, the scanning speed is 11 mm/s, and the laser specific energy is 105 J/mm2, the coatings with the optimal mechanical properties can be obtained. The results can provide a reference for preparing Fe60 coating of excellent performance by adjusting the laser specific energy through synthetically coordinating the laser cladding process parameters.

Interfacial microstructure evolution and mechanical properties of TIG welding joints of AISI 304/Q235B rolled composite plates

This study presents a comprehensive characterization of the microstructure evolution and distribution of interfacial bonding properties in the original rolled plates and a welded AISI 304/Q235B clad plates. The findings reveal that an uneven diffusion layer, rich in chromium (Cr) and nickel alloy elements, is formed at the interface of the heat-affected zone during the welding process. The thickness of the diffusion layer reaches 10 μm in the overheated region. This nonuniformity results from the dilution of alloying elements from stainless steel into carbon steel. The presence of the diffusion layer contributes to the highest microhardness value at the weld metal interface. Tensile-shear experiments indicate a 22% increase in the tensile-shear strength of the overheated zone interface compared to the base metal interface, accompanied by a 30% decrease in elongation. While the diffusion layer enhances the interface shear strength, it reduces the interface plasticity, thereby increasing the risk of fracture. Fracture analysis of the overheated zone interface reveals brittle fracture characteristics, with a small amount of Cr present. In contrast, the interface of original rolled plates displays characteristics of ductile fracture, which emphasizes the intricate interaction between brittle and ductile fracture behaviors at the interface. These observations stem from the nonuniform diffusion layer, distinct microstructure distribution, and varying rates of crack propagation.

Macro-micro behaviors and failure mechanism of frozen weakly cemented mudstone

Understanding the mechanical properties and multiscale failure mechanism of frozen soft rock is an important prerequisite for the construction safety of tunnels, artificially frozen ground and other infrastructure in cold regions. In this study, the triaxial compression test are performed on mudstone in the weakly cemented soft rock strata in the mining area of western China, and the mechanical characteristics and failure mechanism of weakly cemented mudstone are systematically investigated under the combined action of freezing and loading. Furthermore, the quantitative relationship between the microstructural parameters and the macroscopic strength and deformation parameters is established based on fractal theory. Thus, the failure mechanism of frozen weakly cemented mudstone is revealed on both micro- and macro-scales. The results show that temperature and confining pressure significantly affects the elastic modulus and peak strength of weakly cemented mudstone. With decreasing temperature, the compressive strength increases, while the corresponding peak strain decreases gradually. On the deformation curve, the plastic deformation stage is shortened, and the brittle fracture feature at the post-peak stage is more prominent, and the elastic modulus correspondingly increases with decreasing temperature. Under low-temperature conditions, most of the weakly cemented mudstone undergoes microscopic shear failure along the main fracture surface. The micro-fracture morphology characteristics of weakly cemented mudstone under different temperatures are quantified via the fractal dimension, and an approximately exponential relationship can be obtained among the fractal dimension and the temperature, compressive strength and elastic modulus.

Microstructure and Mechanical Properties of Fe-Based Alloy Coatings Fabricated by Laser Cladding

The Fe-based alloy coating was prepared on the surface of 25Cr2Ni4MoV steel substrate by laser cladding. The microstructure, microhardness, shear strength, friction and wear properties of the laser cladding coating were systematically studied. The results show that a good metallurgical bond has been formed between Fe-based alloy coating and substrate. The laser cladding layer is a typical dendritic crystal, which is composed of light gray and dark gray phases. The shear strength displacement curve shows the typical characteristics of brittle fracture, with an average shear strength of 280.83 MPa. The average dry friction coefficient, wear track depth and average wear volume of laser cladding Fe-based alloy coatings are (0.45 ± 0.01), (26 ± 3) μm and 0.066615 m3, respectively. The average dry friction coefficient, wear track depth and average wear volume of 25Cr2Ni4MoV substrate are (0.60 ± 0.01), (39 ± 3) μm and 0.13085 m3, respectively. The laser cladded Fe-based alloy coating exhibits much better wear resistance than the steel substrate, and the shear strength of the coating displays its potential for the application in the service environment of shear stress.