Atomic Layer Deposition processed (ALD) titanium silicon nitride (TiSiN) thin film was investigated as a diffusion barrier. TiSiN successfully reduced the out-diffusion of boron from the poly-Si layer on the Si substrate by 10 times and fluorine into the substrate from the subsequent W deposition by 2 times. Si doping caused the TiSiN to be deposited in an amorphous phase even though TiN easily crystallizes to a columnar polycrystalline structure which could be a diffusion path. In addition, ultra-thin TiSiN films maintain continuity and conformality which can fulfill the requirements of a diffusion barrier and simplify the stack integration.
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